Hyster W20, 25ZA [A495] Center Rider Pallet Truck Service Manual
401 pages · Publication 1524194-A495
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- Models
- W20, 25ZA [A495]
- Manual type
- Service Manual
- Pages
- 401
- Publication
- 1524194-A495
- Condition
- Brand new
![Hyster W20, 25ZA [A495] Center Rider Pallet Truck Service Manual, publication 1524194-A495](https://www.mid-west-tech.com/img/Hyster/1524194-A495.jpg)
What's inside
From the manual's own table of contents: 79 sections, 180 entries. See sample pages (PDF, 207 KB)
Brush and Commutator Inspection4 topics
- Hydraulic Pump Motor and Traction Motor
- Steering Pump Motor
- Normal Commutator Surface
- Commutator Problems
Motors Repair6 topics
- Disassemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
- Assemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
Tests for Damaged Field and Armature7 topics
- Test for an Open Circuit in One Armature Winding
- Test for Short Circuit in One Armature Winding
- Test for Short Circuit to Armature Shaft
- Test for Open Circuit in Field Coil
- Test for Short Circuit in Field Coil
- Test for Short Circuit Between Field and Motor Case
- Brush Holder Test
Master Drive Unit Repair3 topics
- Remove
- Repair
- Install
Gas Spring1 topic
- Discharging the Gas Spring
Brake Assembly Repair1 topic
- Brake Override
Show all 79 sections
Description of Operation3 topics
- Hydraulic Oil
- Clean
- Sound Level
Hydraulic Reservoir1 topic
- Description
Lift Pump and Motor9 topics
- General
- Remove Lift Pump and Motor Assembly
- Remove Reservoir
- Remove Pump Motor
- Disassemble Pump
- Assemble Pump
- Install Pump Motor
- Install Reservoir to Pump
- Install Lift Pump and Motor Assembly
Valve Repair6 topics
- Proportional Valve (Lowering)
- Remove
- Install
- Relief Valve and Check Valve
- Remove
- Install
Fork Repair1 topic
- Check
Lift Chain Adjustment2 topics
- Inspect
- Adjust
Lift Cylinders4 topics
- Safety Chain the Mast
- Blocking the Mast
- Lift Cylinders
- Flow Control Valve
Lift System Check1 topic
- Leak Test
Periodic Maintenance6 topics
- How to Move a Disabled Lift Truck
- How to Tow a Lift Truck
- How to Put The Lift Truck on Blocks
- How to Raise the Drive/Steer Tire
- How to Raise the Load Wheels
- Discharging the Capacitor
Maintenance Procedures Every 8 Hours or Daily14 topics
- Checks Before Operation
- How to Make Checks With Key Switch OFF
- Safety Labels
- Battery
- Brake
- Tires and Wheels
- Mast, Forks, and Lift Chains
- Control Handle
- Hydraulic System
- How to Make Checks With Key Switch ON
- Check for Leaks in Lift System
- Control Buttons
- Direction/Speed Control and Switches
- Gauges, Horn, Fuses
Maintenance Procedures Every 350 Hours or Every 2 Months11 topics
- Fittings Lubrication
- Other Lubrication
- Base Arm Capscrews
- Battery
- Brake
- Lift Chain Adjustments
- Drive Wheel
- Hydraulic System
- Master Drive Unit
- Traction and Pump Motor Brushes
- Contactor
Maintenance Procedures Every 2000 Hours or Yearly3 topics
- Load Wheels
- Hydraulic Oil Change
- How to Change Drive Unit Oil
General Repairs3 topics
- Remove
- Install
- Lift Cylinder Leak Test
Battery Maintenance8 topics
- How to Charge the Battery
- Normal Charge
- Equalizing Charge
- Industrial Battery Charging
- Battery Pack Charging
- Battery Spacer Adjustment
- How to Change the Battery
- Changing the Battery With an Overhead Crane
Torque Specifications3 topics
- Steering
- Mast
- Frame
Frame1 topic
- Features
Base Arms3 topics
- Remove
- Install
- Adjust
Inside this manual
Real pages from this service manual (401 pages). Open the sample pages (PDF, 207 KB)
![Sample pages from the Hyster W20, 25ZA [A495] Center Rider Pallet Truck Service Manual: Diagram, Specifications, Troubleshooting](/samples/1524194A495-inside.jpg)
- Diagram, page 199: Hydraulic Schematic
- Specifications, page 289: Gear Oils
- Troubleshooting, page 325: Troubleshooting
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 401 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).