Hyster W20-30XTR (A455) Order Picker Forklift Service Manual

Name: Hyster W20-30XTR (A455) Order Picker Forklift Service Manual
Brand: MidWestTech
SKU: 897979
Price: 69.67 USD
Availability: InStock

494 pages · Publication 897979

$69.67

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Models: W20-30XTR (A455)
Manual type: Service Manual
Pages: 494
Publication: 897979
Condition: Brand new

Hyster W20-30XTR (A455) Order Picker Forklift Service Manual, publication 897979

What's inside

From the manual's own table of contents: 80 sections, 206 entries. See sample pages (PDF, 107 KB)

Search the contents

DC Motor Maintenance

Safety Precautions Maintenance and Repair

General

Brush and Commutator Inspection4 topics

Hydraulic Pump Motor and Traction Motor
Steering Pump Motor
Normal Commutator Surface
Commutator Problems

Brush Replacement

Stoning the Commutator

Motors Repair6 topics

Disassemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
Assemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor

Brush Alignment, Traction and Hydraulic Motors

Tests for Damaged Field and Armature7 topics

Test for an Open Circuit in Armature
Test for Short Circuit in One Armature Winding
Test for Short Circuit to Armature Shaft
Test for Open Circuit in Field Coil
Test for Short Circuit in Field Coil
Test for Short Circuit between Field and Motor Case
Brush Holder Test

Troubleshooting

Table 1. Normal Commutator Surfaces

Table 2. Commutator Problems

Table 3. Brush Wear Replacement Guide

Vista® Mast

Mast Weldments

Carriages

Two-Stage Mast2 topics

Description
Operation

Three-Stage Mast

Lift Cylinders

Description1 topic

Lowering Control Valve

Main Cylinder Repair

Free-Lift Cylinder Repair

Mast

Safety Procedures When Working Near Mast

Show all 80 sections

Load Backrest Extension, Carriage, Load Rollers, Side Rollers, a6 topics

Load Backrest Extension, Remove and Install
Carriage Assembly, Remove and Install
Carriage Load Rollers, Remove and Install
Side Rollers, Disassemble and Assemble
Fork, Replace
- Forks - Hook Type

Two-Stage Mast Assembly15 topics

Remove
Clean and Inspect
Lift Cylinders, Remove and Install Dual-Lift Cylinders
Lift Cylinder, Remove and Install Single-Lift Cylinders
- Remove
- Install
Inner Mast Assembly, Remove and Install
Hoses, Replace
Hose and Cable Sheaves, Replace
Two-Stage Lift Chains
- Remove and Install
- Clean and Inspect
Two-Stage Chain Sheave, Remove and Install
Load Rollers and Wear Plugs, Remove and Install
Two-Stage Mast Assembly, Install

Three-Stage Mast Assembly16 topics

Three-Stage Mast Assembly, Remove
- N30XHM Only
Free-Lift Cylinder, Remove and Install
Main Cylinders (Standard), Remove and Install
Main Cylinders (N30XMH), Remove and Install
Inner and Intermediate Mast Assemblies, Remove and Install
- Free-Lift Hose Sheave
- Carriage Sheaves
Three-Stage Lift Chains, Remove and Install
- General
- Free-Lift Chains
- Main-Lift Chains
Three-Stage Chain Sheaves, Disassemble and Assemble
- Free-Lift Chain Sheaves
- Main-Lift Chain Sheaves
Three-Stage Mast Assemble, Install

Mast Operation Check

Hydraulic System Leaks Check

Lift Chains Check2 topics

General
Lubrication

Mast Adjustments6 topics

Adjust Wear Plugs - Mast
Adjust Free-Lift Chain (Three-Stage Only)
Adjust Main-Lift Chains
- Two-Stage
- Three-Stage
Adjust Wear Strips

Carriage Adjustments3 topics

Adjust Wear Plug - Carriage
Adjust Side Rollers - Carriage
Adjust Thrust Rollers - Carriage

Brakes

Repairs - General

Brake Shoe Removal

Brake Shoe Installation

Brake Linkage Removal

Brake Linkage and Cable Installation

Brake Adjustment

Brake Linkage Adjustment

Industrial Battery

Lead-Acid Batteries

Specific Gravity

Chemical Reaction in a Cell

Electrical Terms

Battery Selection

Battery Voltage

Battery as a Counterweight

Battery Ratings1 topic

Kilowatt-Hours

Battery Maintenance16 topics

Safety Procedures
Maintenance Records
New Battery
Cleaning Battery
Adding Water to Battery
Hydrometer
Battery Temperature
Charging Battery
- Types of Battery Charges
- Methods of Charging
- Troubleshooting Charger
- Knowing When Battery Is Fully Charged
Where to Charge Batteries
- Equipment Needed
Battery Connectors
Battery Care

Table 1. Battery Capacity Terms

Battery Indicators8 topics

Indicators With Meter Movements
Battery Indicators With LCD or LED Displays
- Liquid Crystal Displays
- SEM Display Panels Description
- Light Emitting Diode Displays
- Description LX Series
- ZX Series Display Panels Description
- SEVCON POWERGAUGE—42 Battery Display Panel Description

Battery Indicators Without Lift Interrupt Adjustment (Early Mode

Battery Indicators With Lift Interrupt Adjustment (Early Models)2 topics

Reset Potentiometer
Specific Gravity Alarm

Battery Indicators Without Lift Interrupt Check (Later Models)

Battery Indicators With Lift Interrupt Adjustment (Later Models)1 topic

Discharge Potentiometer

LED Display With Lift Interrupt

Curtis 933-1 Meter Check and Adjustment8 topics

Check
- Reset Check
- Discharge Check
- Lockout Check
- LEDs Do Not Illuminate
- Hourmeter Check
- Hourglass Icon
Adjust

SEVCON POWERGAUGE—42 Adjustment

Curtis Dash Display Assembly15 topics

Description/Features
Testing
- Inoperative Dash Display Assembly
- Inoperative Drive Mode Selection
- Troubleshooting With a Programmer Handset
- Troubleshooting Without a Programmer Handset
- No Warnings or Faults Displayed
- MIB/Dash Display Communication
- Lift Interrupt
- Lost MIB Signal Displayed
- Lift Pump Hourmeter Input
- Forward/Reverse Hourmeter Inputs
Install
Adjust (Setup, Early Models)
Adjust (Setup, Later Model)

Battery Indicators Replacement

Battery Indicator Controller Replacement

Display Panel Components Replacement

SEM Display Panel Replacement1 topic

Remove and Replace

Table 1. Battery Indicator (Later Models)

Table 2. SEVCON Discharge Curve Selector Positions

Table 3. Dash Display Drive Mode Inputs

Table 4. Dash Display Drive Mode Test Voltages

Table 5. Dash Display Status/Warning/Fault Test Voltages

Table 6. Testing Dash Display Status/Warning/Fault Inputs

Table 7. Battery Indicator Reset Adjustment

Metric and Inch (SAE) Fasteners6 topics

Threaded Fasteners
Nomenclature, Threads
Strength Identification
Cotter (Split) Pins
Fastener Torque Tables
Conversion Table

Table 1. Bolts and Screws

Table 2. Studs and Nuts

Table 3. Torque Nuts

Table 4. Torque Nuts With Nylon Insert

Table 5. Torque Values for Metric Fasteners*

Table 6. Torque Values for Inch Fasteners*

Table 7. Conversion Table for Metric and English units

Table 8. Cotter Pin Dimensional Data

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 494 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).