Hyster W40Z (B218) Walkie Pallet Truck Service Manual
368 pages · Publication 1498697
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- Models
- W40Z (B218)
- Manual type
- Service Manual
- Pages
- 368
- Publication
- 1498697
- Condition
- Brand new
What's inside
From the manual's own table of contents: 98 sections, 253 entries. See sample pages (PDF, 189 KB)
Brush and Commutator Inspection4 topics
- Hydraulic Pump Motor and Traction Motor
- Steering Pump Motor
- Normal Commutator Surface
- Commutator Problems
Motors Repair6 topics
- Disassemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
- Assemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
Tests for Damaged Field and Armature7 topics
- Test for an Open Circuit in Armature
- Test for Short Circuit in One Armature Winding
- Test for Short Circuit to Armature Shaft
- Test for Open Circuit in Field Coil
- Test for Short Circuit in Field Coil
- Test for Short Circuit between Field and Motor Case
- Brush Holder Test
Battery Ratings1 topic
- Kilowatt-Hours
Battery Maintenance16 topics
- Safety Procedures
- Maintenance Records
- New Battery
- Cleaning Battery
- Adding Water to Battery
- Hydrometer
- Battery Temperature
- Charging Battery
- Types of Battery Charges
- Methods of Charging
- Troubleshooting Charger
- Knowing When Battery Is Fully Charged
- Where to Charge Batteries
- Equipment Needed
- Battery Connectors
- Battery Care
Show all 98 sections
Metric and Inch (SAE) Fasteners6 topics
- Threaded Fasteners
- Nomenclature, Threads
- Strength Identification
- Cotter (Split) Pins
- Fastener Torque Tables
- Conversion Table
Periodic Maintenance12 topics
- How to Move a Disabled Truck
- How to Tow the Lift Truck
- How to Put a Lift Truck on Blocks
- How to Raise Drive/Steer Tire
- How to Raise Load Wheels
- Welding Repairs
- How to Charge the Battery
- Equalizing Charge
- Normal Charge
- Maintenance Free Battery Charger
- Battery Charger (W40Z only)
- How to Change the Battery
Maintenance Schedule6 topics
- Checks and Inspection Procedures
- Hydraulic System
- Lifting Mechanism
- Controls
- Electrical and Battery
- Wheels and Tires
Lubrication Instructions5 topics
- Every 8 Hours or Daily
- Every 350 Hours or 2 Months
- Check Hydraulic Oil Level
- Every 2000 Hours or 1 Year
- To Fill Hydraulic Tank
Weight1 topic
- Basic Truck Without Battery
Torque Specifications5 topics
- Caster Assembly
- Master Drive Unit
- Steering
- Brake
- Lift Mechanism
Master Drive Unit Repair3 topics
- Remove
- Repair
- Install
Brake Assembly Repair1 topic
- Brake Override
Electrical System Checks1 topic
- Safety Precautions
Repairs7 topics
- Controller, Replace
- Remove
- Install
- Contactor Coil, Check
- Contactor, Replace
- Remove
- Install
Control Handle Arm Proximity Switch7 topics
- Check and Adjust
- Remove
- Install
- Calibrate New Control Handle Card
- Switches (ON/OFF and Proportional)
- Remove
- Install
Battery Charger7 topics
- Description
- Operation
- Charging
- Equalize
- Signals
- Protections
- Troubleshooting
Lifting Mechanism1 topic
- Lift Linkage
Caster Wheels (Optional)1 topic
- Replace
ZAPI™ Controllers2 topics
- ZAPI™ Transistor Motor Controller
- Principles of Operation
Modes of Operation1 topic
- User-Selectable Operating Modes
Programming5 topics
- Custom Performance Mode
- Controller Parameters
- Tester Menu
- Set Option Menu
- ZAPI™ Handset
ZAPI™ PC Interface16 topics
- Connecting PC to ZAPI™ Controller
- File Menu
- Open File
- TX From File
- Save File
- Print Settings
- Exit
- Connection Menu
- Function Menu
- Parameter
- Memory Menu
- Set Options
- Tester
- Data Logger
- Alarm Logbook
- Alarms
Operation6 topics
- Lifting a Load
- Lowering a Load
- Hydraulic Lines
- Hydraulic Oil
- Cleanliness
- Sound Level
Hydraulic Unit1 topic
- Special Precautions
Hydraulic Cylinder1 topic
- Repacking
Relief Valve Adjustment3 topics
- Lift Assemblies
- Hydraulic Cylinders
- Hydraulic Pump
Frame2 topics
- Repairs
- Features W40Z and W45Z
Frame Separation and Assembly2 topics
- Frame Separation - W40Z and W45Z
- Frame Assembly - W40Z and W45Z
Battery Compartment5 topics
- Battery Compartment Specifications
- Changing the Battery
- Remove
- Install
- Battery Spacer Adjustment
Load Wheels14 topics
- Remove
- Install
- Open File
- TX From File
- Save File
- Print Settings
- Exit
- Parameter
- Memory Menu
- Set Options
- Tester
- Data Logger
- Alarm Logbook
- Alarms
Inside this manual
Real pages from this service manual (368 pages). Open the sample pages (PDF, 188 KB)
- Diagram, page 107: Schematics
- Specifications, page 122: Battery Specifications and Adjustments
- Troubleshooting, page 287: Troubleshooting
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 368 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).