JCB 2CX, 2CXU, 210S, 210SU Backhoe Loader Service Manual

Name: JCB 2CX, 2CXU, 210S, 210SU Backhoe Loader Service Manual
Brand: MidWestTech
SKU: 9803-7130
Price: 69.93 USD
Availability: InStock

414 pages · Publication 9803-7130

$69.93

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Models: 2CX, 2CXU, 210S, 210SU
Serial coverage: from SN 930000 onwards
Manual type: Service Manual
Pages: 414
Publication: 9803-7130
Condition: Brand new

JCB 2CX, 2CXU, 210S, 210SU Backhoe Loader Service Manual, publication 9803-7130

What's inside

From the manual's own table of contents: 12 sections, 271 entries. See sample pages (PDF, 420 KB)

Search the contents

Section 1: General Information8 topics

Machine Identification Plate
Typical Machine Identification Number
Typical Engine Idenitification Number
Unit Identification
Torque settings
Service Tools Numerical List
Service Tools
Sealing and Retaining Compounds

Section 2: Care and Safety4 topics

Safety Notices
General Safety
Operating Safety
Maintenance Safety

Section 3: Routine Maintenance83 topics

Service Requirements
- Introduction
- Maintenance
- Owner/Operator Support
- Service/Maintenance Agreements
- Lifting Regulations - Inspections and Tests
Lubricants - Health and Safety
Service Schedules
Loader Arm Safety Strut
- Installing
- Removing
Checking for Damage
Cleaning the Machine
Checking the Seat Belt Condition and Security
Checking the Rops/Fops Structure
Checking the Fire Extinguisher
Engine Panels
- Removing and Fitting a Side Panel
- Opening and Closing the Bonnet
Grease (Daily)
- Loader Arms - Standard
- Loader Arms - High Specification
- Backhoe
- 6-in-1 Clamshovel (if fitted)
- Backhoe Quick-Hitch (Mechanical)
- Backhoe Quick-Hitch (Hydraulic)
Greasing
- Axles
- Propshafts
- Airmaster Driveshaft
- Stabiliser Legs
- Extending Dipper
Lubrication
Tyres and Wheels
- Tyre Inflation
- Checking the Roadwheel Tightness
Engine Air Filter
- Cleaning the Pre-Cleaner
- Changing the Elements
Engine Oil and Filter
- Checking the Oil Level
- Changing the Oil and Filter
Engine Cooling System
- Adjusting the Fan Belt
- Checking the Coolant Level
- Changing the Coolant
Fuel System
- Types of Fuel, etc
- Filling the Tank
- Draining the Filter
- Changing the Filter Element
- Draining the Sediment Bowl
- Bleed the System
Syncro Shuttle Transmission
- Checking the Oil Level
- Changing the Oil and Filter
Brakes
- Parking Brake Adjustment
- Checking the Foot Brake Fluid Level
Axles
- Checking the Differential Oil Level
- Changing the Differential Oil
- Checking the Hub Oil Levels
- Changing the Hub Oil
Hydraulic System
- Checking the Fluid Level
- Changing the Filter Element
Electrical System
- Fuses
- Relays
- Link Box Fuses
- Bulbs
Battery
- Warning Symbols
- First Aid - Electrolyte
- Checking the Electrolyte Level
Cab Heater
- Changing the Recirculation Filter
Windscreen Washer
Stabiliser Legs
- Wear Pads/Wear Pad Adjustment
Align Road Wheels
Fluids, Lubricants, Capacities and Specifications

Section A: Attachments19 topics

Hydraulic Tool Circuit (H.T.C.)
- Schematic Hydraulic Circuit
- Circuit Description
- Flow Diverter Valve
- Flow Testing and Pressure Testing
Airmaster Compressor
- Care and Safety
- Unit Identification
- Safety Decals
- Routine Maintenance
- Technical Data
- Basic Operation
- Descriptions
- Fault Finding
- Commissioning the Compressor
- Air/Oil Separator
- Pressure Regulator
- Suction Unloader
- Compressor Unit: Dismantling and Assembly

Section B: Body and Frame Work16 topics

Basic Operation
- Air Conditioning
Fault Finding
- Air Conditioning
- General Fault Indications
- Wiring Continuity Checks
Service Procedures
- Air Conditioning
- Glazing/Direct Glazing
- Cab ROPS/FOPS Structure - Checks
- Stabiliser Leg - Wear Pad Adjustment
Air Conditioning
- Blower Motor
- Thermostat
- Compressor Clutch Relay
Stabiliser Leg - Removal and Replacement

Section C: Electrics14 topics

Technical Data
- System Type/Bulbs
- Fuses/Relays
- Fuse Link Box/Fuse Links
Basic System Operation
- Circuit Schematics
- Battery
- Alternator
- Starter Motor
- Wiring Harness
Alternator
- Removal and Replacement
Starter Motor
- Removal and Replacement

Section D: Controls5 topics

Steering Column
- Removal and Replacement
- Dismantling and Assembly
Loader Control Knob
- Dismantling and Assembly

Section E: Hydraulics38 topics

System Type
- Smooth Ride System
- Component Location
- Neutral Circuit Description
- Introduction to Hydraulic Symobols
- Hydraulic Circuit Schematics
Circuit Descriptions
- Loader Valve
- Main Relief Valve (MRV) Operation
- Excavator Valve
- Pilot-Operated Pressure Relief Valve Operation
- Ram Operation and End Damping
- Smooth Ride System
- Hydraulic System
- Smooth Ride System
- Hydraulic Contamination
- Flow and Pressure Testing
- Pressure Testing
- Quick Release Couplings
- Smooth Ride System
Main Pump
- Removal and Replacement
- Dismantling and Assembly
Auxiliary Pump
- Removal and Replacement
- Dismantling and Assembly
Loader Valve
- Removal and Replacement
- Dismantling and Assembly
Excavator Valve
- Removal and Replacement
- Dismantling and Assembly
Hydraulic Rams
- Dismantling and Assembly - Typical Ram
- JCB Sealing Procedure
Smooth Ride System
- Accumulator Removal and Replacement
- Accumulator Dismantling and Assembly

Section F: Transmission37 topics

Axles
- Synchro Shuttle Gear Box
- Tyres
- Front and Rear Axles/Synchro Shuttle
- Torque Converters
- Synchro Shuttle Gearbox
Systems Description
- Synchro Shuttle Gearbox
- Front and Rear Axle
- Brakes
- Synchro Shuttle Gearbox
- Solenoid Valve
- Torque Converter Stall Test
Propshafts
- Removing and Replacing
Front Axle
- Removing and Replacing
- Drive Head Maxtrac
- Pinion Depth Setting
- Collapsible Spacer Assembly
- Crownwheel and Pinion Meshing
- Drive Head Limited Slip Differential
- Axle and Hub Driveshaft
Rear Axle
- Removal and Replacement
- Drive Head Maxtrac
- Limited Slip Differential
- Axle Hub and Driveshaft
- Brakes
Synchro Shuttle Gearbox
- Removal and Replacement
- Dismantling and Assembly
- Reverser Unit
- Power Take Off Clutch
- Piston Ring Seals - Fitting Procedure
Torque Converter
- Removal and Replacement

Section G: Brakes15 topics

System Type
- Compensating Master Cylinder
- Brake System
- Service Brakes
- Parking Brake
Compensating Master Cylinder
- Removal and Replacement
- Dismantling and Assembly
Service Brakes
- Dismantling and Assmebly
- Bleeding
Parking Brake
- Torque Figures
- Calliper Removal and Replacement
- Calliper Dismantling and Assembly

Section H: Steering20 topics

System Type
- Steer System Schematics
- Hydraulic Operation
Circuit Description
- Steer Unit Operation
- Priority Valve Operation
Service Procedrues
- Initial System Bleeding
- Steering System Pressure Testing
- Re-Aligning the Road Wheels
Steer Rams
- Removal and Replacement
- Dismantling and Assembly
Priority Valve
- Removal and Replacement
- Dismantling and Assembly
- Bleeding
Hydraulic Steer Unit
- Removal and Replacement
- Dismantling and Assembly

Section K: Engine

Inside this manual

Real pages from this service manual (414 pages). Open the sample pages (PDF, 420 KB)

Sample pages from the JCB 2CX, 2CXU, 210S, 210SU Backhoe Loader Service Manual: Diagram, Specifications, Repair procedure, Color page, Color page, Foldout diagram (color)

Diagram, page 127: Air Conditioning (cont'd)
Specifications, page 145: Section C
Repair procedure, page 355: Power Take Off Clutch
Color page, page 212: Hydraulics
Color page, page 279: Transmission
Foldout diagram (color), page 148: FORWARD RELA

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 414 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).