JCB Backhoe, Loadall, Fork Lift, Shovel Transmission Service Manual

Name: JCB Backhoe, Loadall, Fork Lift, Shovel Transmission Service Manual
Brand: MidWestTech
SKU: 9803-8610-18
Price: 109.73 USD
Availability: InStock

1,080 pages · Publication 9803-8610-18

$109.73

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Models: Backhoe, Loadall, Fork Lift, Shovel
Manual type: Service Manual
Pages: 1,080
Publication: 9803-8610-18
Condition: Brand new

JCB Backhoe, Loadall, Fork Lift, Shovel Transmission Service Manual, publication 9803-8610-18

What's inside

From the manual's own table of contents: 5 sections, 223 entries. See sample pages (PDF, 385 KB)

Search the contents

General27 topics

Scope
Axles
Axle Sub-assembly Identification
Applicable Machines
Working Practice
Zinc Plated Fasteners and Dacromet Fasteners
Introduction
Bolts and Screws
Hydraulic Connections
O' Ring Face Seal System
Torque Stop' Hose System
Numerical List
Tool Detail Reference
Sealing and Retaining Compounds
Safety Notices
Safety - Yours and Others
General Safety
Operating Safety
Maintenance Safety
Technical Data
Unit Identification
Service Tools
Main Component Identification
Dismantle and Assemble
Dismantle
Assemble
Sectional Drawing

Section A - Axle Hubs12 topics

Trunnion Shims
Removal and Replacement
Removal
Replacement
Component Key
Dismantle (Maxtrac)
Assemble (Maxtrac)
Pinion Depth Setting
Crownwheel and Pinion Meshing
Limited Slip Differential Unit
Assembly
Limited Slip Differential (LSD)

Section D - Axle Drive Heads23 topics

Integral Park Brake
Soft-Engage Lock Differential Unit
Max-Trac Differential Unit
Pinion Bearing Preload Setting
Inspection
Sectional Drawings
Gearbox
Power Take-Off Clutch (if fitted)
Gearbox Dismantle
Gearbox Inspection
Gearbox Assemble
Forward and Reverser Clutch Dismantle
Forward and Reverser Clutch Inspection
Forward and Reverser Clutch Assemble
Power Take Off Clutch
PTFE Piston Ring Seals - Fitting Procedure
Solenoid Control Valve
Gearbox Assembly
Forward and Reverser Clutch Component Identification
and 4 Wheel Drive Clutch Dismantle
and 4 Wheel Drive Clutch Inspection
and 4 Wheel Drive Clutch Assemble
PTFE Piston Ring Seals Fitting Procedure

Section E - Manual Gearboxes71 topics

Ring and Cone Synchroniser Unit
Gearbox Oil Pump
Direct Shift Turret - Dismantle and Assemble
Remote Shift Turret - Dismantle and Assemble
Forward and Reverser Clutch Assembly
and 4 Wheel Drive Clutch (4WD Pressure ON) - Dismantle
and 4 Wheel Drive Clutch (4WD Pressure ON) - Inspection
and 4 Wheel Drive Clutch (4WD Pressure ON) - Assembly
and 4 Wheel Drive Clutch S1 (4WD Spring ON) - Dismantle
and 4 Wheel Drive Clutch S1 (4WD Spring ON) - Assemble
and 4 Wheel Drive Clutch S2 (4WD Spring ON) - Dismantle
and 4 Wheel Drive Clutch S2 (4WD Spring ON) - Assemble
And 4 Wheel Drive Clutch (4WD Spring ON) - Pressure Testing
External Components
Internal Components
Dismantling and Assembly
Oil Filter - Removal and Replacement
Suction Strainer - Removal and Replacement
Wheel Drive Yoke and Oil Seal - Removal and Replacement
Cold Start Relief Valve - Removal and Replacement
Pressure Maintenance Valve - Removal and Replacement
Torque Converter Relief Valve - Removal and Replacement
Check Valve - Removal and Replacement
Oil Pressure Switch - Removal and Replacement
Oil Temperature Switch - Removal and Replacement
Solenoid Control Valves - Removal and Replacement
Gear Lever Turret - Removal and Replacement
Gear Lever Turret - Dismantle and Assemble
Oil Pump - Removal, Inspection and Replacement
Multi Plate Pack - Removal
Multi Plate Pack - Inspection
Multi Plate Pack - Replacement
Brake Actuator - Dismantle
Brake Actuator - Inspection
Brake Actuator - Assembly
Pump Driveshaft - Removal and Replacement
Front and Rear Casings - Separation
Front and Rear Casings - Assemble
Shaft Assemblies - Removal
Install the Shaft Assemblies
Shafts - End Float Measurement
Layshaft End Float
Mainshaft End Float
Input Shaft End Float
2/4 Wheel Drive Clutch Assembly End Float
Output Shaft and Bearings - Removal
Output Shaft and Bearings - Replacement
Layshaft - Dismantle
Layshaft - Assemble
Mainshaft - Dismantle
Mainshaft - Assemble
Ring and Cone Synchroniser Units - Inspection
Forward and Reverse Clutches - Dismantle
Forward and Reverse Clutches - Assemble
PTFE Piston Ring Seals
Fitting Procedure
TG80 PTO Gearbox
Dismantle, Inspection and Assembly
Input Clutch and Reverser Clutch
Mainshaft
Layshaft
Input Clutch (4 Speed Only), Forward and Reverser Clutch
Input Clutch (5 Speed Only)
Layshaft Clutch
Mainshaft Clutch
5th Speed Clutch
and 4 Wheel Drive Clutch (4WD Pressure ON)
and 4 Wheel Drive Clutch (4WD Spring ON)
Permanent 4 Wheel Drive Unit
Testing
Input Clutch, Forward and Reverser Clutch

Section F - Powershift Gearboxes85 topics

Brake Disc - Removal and Replacement
Gearbox Clutch Control Solenoid Valves
2/4WD Clutch Control Solenoid Valve
Speed Sensors - Removal and Replacement
Speed Sensor A
Speed Sensor B
Clutches - Removal
Remove the External Oil Feed Pipe
Separate the Front and Rear Casings
Remove the Clutch Shaft Assemblies
Remove the Oil Transfer Pipe (if fitted)
Clutches - Replacement
Cleaning and Inspection
Install the Oil Transfer Pipe (if fitted)
Install the Clutch Shaft Assemblies
Assemble the Front and Rear Casings
Install the External Oil Feed Pipe
Checking the Clutch Shaft End Floats
Output Shaft and Bearing - Removal and Replacement
Output Shaft Removal - Larger Diameter Gears
Input Clutch, Forward and Reverser Clutch - Dismantle
Input Clutch, Forward and Reverser Clutch - Assemble
Layshaft Clutch - Dismantle
Layshaft Clutch - Assemble
Mainshaft Clutch - Dismantle
Mainshaft Clutch - Assemble
and 4 Wheel Drive Clutch (4WD Pressure ON) - Assemble
Overview
Dismantle the Multi Plate Brake Pack
Dismantle the Brake Actuator
Assemble the Brake Actuator
Assemble the Multi Plate Brake Pack
Lock Up Torque Converter Control Valve
Input, Forward and Reverse Clutches - Dismantle
Input, Forward and Reverse Clutches - Inspection
Input, Forward and Reverse Clutches - Assemble
Layshaft Clutch - Inspection
End Float Setting - Plate Carrier and Gear
Mainshaft Clutch - Inspection
Speed Clutch - Dismantle
Speed Clutch - Inspection
Speed Clutch - Assemble
and 4 Wheel Drive Clutch S1 (4WD Spring ON) - Inspection
and 4 Wheel Drive Clutch S3 (4WD Spring ON) - Dismantle
and 4 Wheel Drive Clutch S3 (4WD Spring ON) - Assemble
Component Identification
Transmission Charge Pump
Dismantling
Transmission Control Valve
Front and Rear P.T.O. Position Sensor
Front P.T.O
Rear P.T.O
Front and Rear P.T.O. Clutches
Rear Cover and Clutch Shafts
Charge Pump Manifold
Intermediate Cover and Clutch Shafts
Centre Bearing Shaft
Transmission Brake
Front and Rear P.T.O. Ratio Selector Shaft
Ratio Clutches
Main Shaft Clutch (E) - Dismantle
Main Shaft Clutch (E) - Assemble
Ratio Clutches (A, B, C and D) - Dismantle and Assemble
Primary Shaft/Reverse Clutch Drum
Wet Clutch Casing
P.T.O. Idler Shaft
Shaft Setting
Idler Shaft
P.T.O. Input Shaft
Range Box - Dismantling
Range Box - Assembly
Four Wheel Drive Clutch
Mainshaft and Outputshaft
Range Box - Internal Pipework and Seals
Range Box - Selector Rail Pistons
Range Box - Mainshaft
Range Box - Output Shaft
Range Box - Four Wheel Drive Clutch
Range Box - Position Sensors
Wet Master Clutch - Removal
Wet Master Clutch - Replacement
Wet Master Clutch - Clutch Drum and Hub
Wet Master Clutch - Clutch Plates and Plate Carrier
Wet Master Clutch - Clutch Drum Carrier and PTO Input gear
PTFE Sealing Ring Installation

Section G - Transfer Gearboxes

Inside this manual

Real pages from this service manual (1,080 pages). Open the sample pages (PDF, 385 KB)

Sample pages from the JCB Backhoe, Loadall, Fork Lift, Shovel Transmission Service Manual: Repair procedure, Specifications, Color page, Color page

Repair procedure, page 510: SS750 Synchro Shuttle
Specifications, page 814: PS766 and PS764 Powershift (2004 on)
Color page, page 501: Section E - Manual Gearboxes
Color page, page 754: Section F - Powershift Gearboxes

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,080 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

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Binder not included

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).