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JCB Dieselmax Mechanical Engine Service Manual

438 pages · Publication 9806-3000-05

$69.67
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Models
Dieselmax Mechanical
Manual type
Service Manual
Pages
438
Publication
9806-3000-05
Condition
Brand new
JCB Dieselmax Mechanical Engine Service Manual, publication 9806-3000-05

What's inside

From the manual's own table of contents: 68 topics. See sample pages (PDF, 408 KB)

  • About this Manual
  • Using the Service Manual
  • Section Numbering
  • Left Side, Right Side
  • Units of Measurement
  • Machine Related Data
  • Acronyms and Abbreviations
  • Engine Identification Plate
  • Typical Engine Identification Number
  • Component Labels
  • Engine Component Identification
  • Independent Power Unit Component Identification
  • Basic Engine Data - 444 Engine
  • Basic Engine Data - 448 Engine
  • Engine Block & Bedplate Data
  • Cylinder Head Data
  • Inlet and Exhaust Valve Data
  • Rocker Levers, Rocker Shaft and Tappets Data
  • Pistons and Connecting Rods Data
  • Crankshaft Data
  • Camshaft Data
  • Fuel System Data
  • Acceptable and Unacceptable Fuels
  • Fuel Types
Show all 68 topics
  • Usage and Effects of Fuels
  • Sulphur Content
  • Effects of Fuel Contaminates
  • Lubrication System Data
  • Cooling System Data
  • Electrical Equipment Data
  • Zinc Plated Fasteners and Dacromet Fasteners
  • Introduction
  • Bolts and Screws
  • Hydraulic Connections
  • O' Ring Face Seal System
  • Torque Stop' Hose System
  • Torque + Angle Explanation
  • Torque + Angle Tightening Procedure
  • Engine Torque Figures
  • Engine Lubricating Oil
  • Recommended Oils
  • Engine Oil Capacity
  • Coolant Mixtures
  • Sealing, Retaining and Care Compounds
  • General Engine Tools
  • Specialist Engine Tools
  • Service Tool Drawings
  • 892/01146 - Core Plug Fitting Tool
  • 892/01147 - Crankshaft Turning Tool
  • 892/01149 - Sump Sealant Template
  • 892/01150 - Oil Sump Location Dowel
  • 892/01151 - Injector Sleeve Removal Tool
  • 892/01152 - Valve Stem Seal Fitting Tool
  • 892/01154 - FIP Cover Removal Tool
  • 892/01157 - Crankshaft Front Seal Fitting Tool
  • 892/01156 - Crankshaft Rear Seal Fitting Tool
  • 892/01158 - Crankshaft Rear Seal Alignment Tool
  • 892/01159 - Injector Seal Fitting Tool
  • 892/01169 - Top Dead Centre (TDC) Setting Tool
  • Engine Mounting Frame
  • Engine Repair Parts and Kits Identification
  • Lifting Information
  • Starting the Engine
  • Pre-Start Notes
  • Start Procedure
  • Engine Checks After Start-up
  • Engine Running-in Procedure
  • Stopping the Engine

Inside this manual

Real pages from this service manual (438 pages). Open the sample pages (PDF, 407 KB)

Sample pages from the JCB Dieselmax Mechanical Engine Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page
  • Specifications, page 26: Section 1 - General Information
  • Diagram, page 218: Section 4 - Systems Description
  • Troubleshooting, page 248: Section 5 - Fault Finding
  • Color page, page 214: Section 4 - Systems Description
  • Color page, page 180: Section 4 - Systems Description

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 438 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).