JCB JS115, JS130, JS145, JS160, JS180, JS190 T4i Tracked Excavator Service Manual

Name: JCB JS115, JS130, JS145, JS160, JS180, JS190 T4i Tracked Excavator Service Manual
Brand: MidWestTech
SKU: 9813-2200-4
Price: 149.85 USD
Availability: InStock

1,500 pages · Publication 9813-2200-4

$149.85

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Models: JS115, JS130, JS145, JS160, JS180, JS190 T4i
Manual type: Service Manual
Pages: 1,500
Publication: 9813-2200-4
Condition: Brand new

JCB JS115, JS130, JS145, JS160, JS180, JS190 T4i Tracked Excavator Service Manual, publication 9813-2200-4

What's inside

From the manual's own table of contents: 381 topics. See sample pages (PDF, 444 KB)

Search the contents

Identifying Your Machine
Introduction
Scope
Format
Left Side, Right Side
Hydraulic Schematic Codes
Maintenance Schedules
Parking the Machine and Making it Safe
Venting the Hydraulic Pressure
Connecting/Disconnecting Hydraulic Hoses
Battery Disconnection/Connection
Removing and Replacing Components
Battery Charging System Precautions
Gas Hydraulic Bladder Accumulators
Sealing and Retaining Compounds
Zinc Plated Fasteners and Dacromet Fasteners
Hydraulic Connections
`Positional Type' Hydraulic Adaptors
Numerical List
Tool Detail Reference
Acronyms Glossary
Machine Model and Serial Number
Using the Manual
Left-Hand Side, Right-Hand Side

Show all 381 topics

Cross References
Safety - Yours and Others
Safety Warnings
General Safety
Clothing and Personal Protective Equipment (PPE)
General
Product Compliance
Intended Use
Log Moving/Object Handling
Optional Equipment and Attachments
Danger Zone
Main Component Locations
Machine
Engine
Operator Protective Structure
Safety Label Identification
Component Locations
Operator Door
Front Window
Side Window
Sunblind
Suspension Seat
Heated Seat Controls
Seat Ventilation Controls
Inertia Reel Seat Belt
Static Seat Belt
Track Controls
Travel Speed Selector
Work Lights
Beacon
Seat Heater
Seat Ventilation
Control Locks
Radio Mute
Excavator Arm Quickhitch
Engine Stop Switch
Slew Lock
Cushion
Window Washer
Window Wipers
Front Lower Window Wiper
Cab Raise/Lower
Ignition Switch
Cab Interior Light
Auxiliary Power Socket
Instrument Panel
Air-Conditioning Controls
Control Layouts
Excavator Arm Controls
Dozer Blade Controls
Auxiliary Circuit Controls
Worksite Safety
Risk Assessment
Emergency Exit
Immobilizer
Warming Up
Preparing for Worksite Travel
Control Lock
Towing Other Equipment
Load Charts
Overload Warning System
Preparing to Use the Excavator Arm
Lifting With the Excavator Arm
Digging
Checking the Bucket Linkage
Dipper Stroke Limiter
Dozing and Grading
Scraping and Cutting
Backfilling
Driving on Slopes
Working on Slopes
Getting the Machine Unstuck
Jump-Starting the Engine
Retrieval
Excavator Arm (Emergency Operation)
Loading a Machine onto the Transporting Vehicle/Trailer
Unloading a Machine from the Transporting Vehicle/Trailer
Operating in Low Temperatures
Operating in High Temperatures
Cab Filters
Low Fuel Levels
Filling the Tank
Attachments for your Machine
Impact Protection
Bucket Teeth
Preparing the Machine
Put the Machine into Storage
During Storage
Take the Machine out of Storage
JCB Plantguard
Construction Equipment Security and Registration Scheme (CESAR)
LiveLink
Anti-Vandal Guards
Owner/Operator Support
Service/Maintenance Agreements
Obtaining Spare Parts
Fluids and Lubricants
How to Use the Maintenance Schedules
Maintenance Intervals
Pre-start Cold Checks, Service Points and Fluid Levels
Functional Tests and Final Inspection
Maintenance Position (Excavator Arm Lowered)
Battery Cover
Engine Compartment Cover
Hydraulic Compartment Cover
Radiator Cover
Toolbox
Slew Ring Bearings
Pivot Pins
Seat
Seat Belt
Controls
Drive Belt
Pre-Cleaner
Dust Valve
Tank
Fuel Filter
Water Separator
Coolant
Cooling Pack
Steel
Idler Wheels
Rollers
Services
Cylinder Rams
Battery
Battery Isolator
Fuses
Relays
Fire Extinguisher
Dimensions
Weights
Excavator Arm Dimensions and Performance
Driving Performance
Noise Data
Vibration Data
Fuel
Engine Emissions
Machine Data
Machine Service Record Sheet
Air Conditioning (option)
Automatic Temperature Control (ATC) System
Air Conditioning
HV/HVAC Unit
Air Conditioning Compressor
Cab Structure
Removal and Replacement
Scheduled Tasks
Doors and Locks
Excavator Lever and Pedal Locks
Slew Ring Pinion and Gear Teeth
Fit For Purpose Test
Cab Heater/Air-Conditioning Filter
Circuit Symbols
Circuit Concepts
Pulse Width Modulation (PWM)
Using a Multimeter
Schematic Diagrams - Machines with Ecomax Engines
Schematic Diagrams - JS160, JS190 Machines with Dieselmax Engines . C
gines
Maintenance
Test Procedures
Disconnection and Connection
Cab Fuse and Relay Box - Connector Identification
Installation and Interconnections
Earth Points
Harness Drawing List, JS115 - JS190
Drawings
Connector Codes
Wire Numbers and Functions
Wiring Harness Repair
CANbus System
Machine Electronic Control Unit (MECU)
Hydraulic Electronic Control Unit (HECU)
Display ECU (DECU)
Engine ECU
Testing of ECU Inputs + Outputs
Battery Power Supply and Distribution
Ignition Power Supply and Distribution
Engine Start/Stop - Ecomax Engines
Engine Start/Stop - Dieselmax Electronic F.I. Engines
Engine Start/Stop - Dieselmax Mechanical F.I. Engines
Engine Cranking
Engine 24V to 12V Converter - Engines with Electronic F.I
Engine Fuse and Relay Box - Engines with Electronic F.I
Engine Fuel Lift Pump
Engine Throttle and Power Mode Control
Throttle Actuator - Engines with Mechanical F.I
Inlet Manifold Heater Relay
Engine Cold Idle
Ambient Air Temperature Sensor
Engine Automatic Warm Up - Engines with Electronic F.I
Engine Automatic Idle
Variable Geometry Turbo (VGT) Actuator - Ecomax Engines
Exhaust Gas Re circulation (EGR) Actuator - Ecomax Engines
TMAF Sensor - Engines with Electronic F.I
Electro Viscous Fan
Engine Coolant Temperature Switch - Engines with Electronic F.I
Engine Coolant Temperature Switch - Engines with Mechanical F.I
Engine Coolant Level Switch
Engine Oil Level Switch
Engine Speed Sensor - Engines with Mechanical F.I
Vacuum Switch
Fuel Level Sensor
Water In Fuel (WIF) Sensor - Engines with Electronic F.I
Water In Fuel (WIF) Sensor - Engines with Mechcanical F.I
Alternator
Refuelling Pump
Station Solenoid Valve
Pressure Switches
3-Speed Travel
Controls Enable (Lever Lock)
Controls Enable (Lever Lock ISO)
Slew Brake and Slew Lock
Pump Proportional Control Solenoid
Cushion Control
Overload Caution (option)
Boost Pressure
Maximum Flow Cut Solenoid
Hydraulic Oil Temperature Sensor
Quickhitch (option)
Camera System
Standard Work Lights
Cab Work Lights
Horn
Wipers and Washers
Cab Interior Lamp
to 12 Volt Converter
HVAC Control
Overview
Selecting the Diagnostic Mode Screen
Operation Overview
Engine ‘P’ Codes
Cab Area ‘B’ Codes
Chassis ‘C’ Codes
CANbus ‘U’ Codes
Why Use ServiceMaster?
What is Servicemaster?
How to Set-up Servicemaster
Tools Suites
Diagnostics Connectors
Servicemaster Machine Selection
Servicemaster Engine Selection
Starter Motor
General Data
Introduction to Hydraulic Schematic Symbols
Hydraulic Schematics
Servo Line
Servo Pressure and Return Line
Hydraulic Pump Regulation
Neutral Circuit
Straight Line Travel
Travel - Slow Speed
Boom Up
Boom Down
Dipper Out
Dipper In
Bucket Opening
Bucket Close
Slew Circuit
100% Slew Lock
Bi-Direction / Hammer Auxiliary
Bi-Direction / Tool Select / Hammer Auxiliary
Low Flow Tool Select Auxiliary
ISO/SAE Controls
Description
Hydraulic Pump Operation
Hydraulic Pump Removal and Replacement - JS115-145
Hydraulic Pump Removal and Replacement - JS160-190
Hydraulic Pump Dismantling and Assembly
Regulator Dismantling and Assembly
Operation
Dismantling and Assembly
Specification
Motor Operating Principles
Slew Brake Operation
Fault Finding
Slew Motor Configuration
Reduction Gear Structure and Working Principles
Dismantling
Assembly
Precautions During Use
Maintenance Specifications
Make the Machine Safe
Pressure Testing - General
Pressure Relief Valve Location
Main Relief Valve (MRV) Pressure
Servo Relief Pressure
Slew Motor Pressure Relief
Auxiliary Relief Valves
Travel Motor Relief Pressure
Hydraulic Contamination
Main Control Valve
Relief Valve
Hydraulic System
Slew Motor
Hydraulic Pump
Hydraulic Rams
Fault Finding Tests
Test 001: Testing Negative Control Signal
Test 002: Test Max Flow Signal
Test 003: Testing Main Pump Pressure
Test 004: Testing Horsepower Control
Test 005: Checking the Operation of the Main Hydraulic Spool
Test 006: Test the Pressure Switches
Test 007: Testing Engine Speed Settings
Test 008: Testing Machine Cycle Times
Test 011: Testing Swing Brake Pressure
Test 012: Testing Track Motor Relief Valve Settings
Test 013: Testing Track Motor Drain Line Flow Rate
Test 014: Testing the High Speed Tracking Setting
Test 015: Testing the Low Speed Tracking Setting
Test 016 - Flow Testing Hydraulic Pumps - Record Sheet
Test 017: Testing Slew Bearing
Ram Creep Tests - All Services
Service Points
Hydraulic Oil
Hydraulic Tank Breather
Return Filter
Drain Filter
Suction Strainer
Cushion Valve Filter
Major Component Mounting Bolts
Servo Filter Element
Plexus Filter Element
Breaker In-Line Filter Element
Relief Valves
Oil Cooler
Slew Gearbox Oil
Slew Brake
Steering Line Filter
Track Motor/Gearbox
Transmission
Dismantling and Assembly - JS115, JS130, JS145
Dismantling and Assembly - JS160, JS180, JS190
Start Up and Running In
Dismantling and Assembly - JS115, JS130, 145
Track Gearbox
Track Plate Bolts
Removal
Replacement
Scheduled Procedures
JCB Ecomax Engine
JCB Dieselmax Engines
Engine Mounts
Engine Oil and Filter
Fan Belt
FEAD Belt
Crankcase Ventilation Filter
Air Inlet
Exhaust System
Air Filter Elements
Main Fuel Filter and Sedimenter
Engine Fuel Filter S1
Engine Fuel Filter S2
Primary Fuel Filter
Maximum No Load Speed

Inside this manual

Real pages from this service manual (1,500 pages). Open the sample pages (PDF, 443 KB)

Sample pages from the JCB JS115, JS130, JS145, JS160, JS180, JS190 T4i Tracked Excavator Service Manual: Repair procedure, Diagram, Specifications, Color page, Color page

Repair procedure, page 500: Section B - Body and Framework
Diagram, page 707: Overview and Schematics
Specifications, page 1,006: Section E - Hydraulics
Color page, page 1,360: Section F - Transmission
Color page, page 971: Section M - Electronic Control Systems

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,500 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).