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JCB Perkins 102-05, 103-07, 103-10, 103-13, 103-15, 104-19, 104-22 Diesel Engine Service Manual

130 pages · Publication 9806-2100

$69.85
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Models
Perkins 102-05, 103-07, 103-10, 103-13, 103-15, 104-19, 104-22 Diesel
Manual type
Service Manual
Pages
130
Publication
9806-2100
Condition
Brand new
JCB Perkins 102-05, 103-07, 103-10, 103-13, 103-15, 104-19, 104-22 Diesel Engine Service Manual, publication 9806-2100

What's inside

From the manual's own table of contents: 86 sections, 113 entries. See sample pages (PDF, 306 KB)

Introduction
Safety precautions
Engine preservation
POWERPART recommended consumable products
Engine I.D. location
Engine views - 3 cylinder front and rear
Engine views - 2 cylinder front and 4 cylinder front
Engine lift equipment
Viton seals
Compression test data
Basic engine data
Recommended torque tensions
Data and dimensions
Injection timing
Cylinder bore dimensions
Piston and piston ring dimensions
Gudgeon pin
Crankshaft deflection
Crankshaft inspection
Crankshaft journal diameters
Crankshaft pin diameters
Bearing holder
Undersize bearing shell chart
Crankshaft bearing bush
Show all 86 sections
Operation 3-1 To remove and to fit
Operation 3-2 To remove and to fit
Operation 3-3 To dismantle, to inspect and to assemble
Operation 3-4 To dismantle, to inspect and to assemble
Operation 3-5 To remove
Operation 3-6 To remove and to fit
Operation 3-7 To remove and to fit
Operation 3-8 To remove and to fit
Operation 3-9 To remove and to fit
Operation 3-10 To remove and to fit
Operation 3-11 To remove and to fit
Operation 3-12 To remove and to fit
Operation 3-13 To remove and to fit
Operation 3-14 Tightening sequence
Operation 3-15 To remove and to fit
Operation 3-16 To inspect
Operation 3-17 To inspect
Operation 3-18 To inspect
Operation 3-19 To check the distortion of the lower face
Operation 3-20 To correct
Operation 3-21 To correct
Operation 3-22 Lapping
Operation 3-23 To check
Operation 4-1 To remove and to fit
Operation 4-2 To dismantle and to assemble
Operation 4-3 To fit
Operation 4-4 To inspect
Operation 4-5 To measure piston ring clearance
Operation 4-6 To inspect
Operation 4-7 To remove and to fit
Operation 4-8 To inspect
Operation 5-1 To remove and to fit
Operation 5-2 To remove and to fit
Operation 5-3 To remove and to fit
Operation 5-4 To check
Operation 5-5 To dismantle and to assemble (two and three cylinder engines)
Operation 5-6 To dismantle and to assemble (four cylinder engines)
Operation 6-1 To remove and to fit
Operation 6-2 To remove and to fit
Operation 6-3 To remove and to fit
Operation 6-4 To remove and to fit
Operation 6-5 To remove and to fit
Operation 6-6 To inspect
Operation 6-7 To locate
Operation 6-8 To remove and to fit
Operation 6-9 To fit
Operation 6-10 To check backlash
Operation 6-11 To check
Operation 6-12 To locate and to check
Operation 6-13 To fit
Operation 6-14 To fit
Operation 7-1 To fit
Operation 7-2 To inspect
Operation 8-1 To adjust timing
Operation 9-1 To clean and renew
Lubrication system6 topics
  • Operation 10-1 To remove and to fit
  • Operation 10-2 To remove and to fit
  • Operation 10-3 To remove and to fit
  • Operation 10-4 To remove and to fit
  • Operation 10-5 To remove, to fit and to inspect
  • Operation 10-6 To remove and to fit
Fuel system5 topics
  • Operation 11-1 To remove and to fit
  • Operation 11-2 To remove and to fit
  • Operation 11-3 To dismantle and to assemble
  • Operation 11-4 To remove and to fit
  • Operation 11-5 To eliminate air from the fuel system
Cooling system4 topics
  • Operation 12-1 To remove and to fit
  • Operation 12-2 To remove and to fit
  • Operation 12-3 To remove and to fit
  • Operation 12-4 To test and inspect
Flywheel and housing3 topics
  • Operation 13-1 To remove and to fit
  • Operation 13-2 To inspect
  • Operation 13-3 To remove and to fit
Electrical equipment7 topics
  • Operation 14-1 To remove and to fit
  • Operation 14-2 To remove and to fit
  • Operation 14-3 To remove and to fit
  • Wiring diagram 40 amp alternator - 103-13
  • Auto shutdown wiring diagram
  • (when fitted with optional alternator)
  • Auto shutdown wiring diagram 40 amp alternator - 103-13
Auxiliary equipment1 topic
  • Not available
Special tools1 topic
  • Special tools list

Inside this manual

Real pages from this service manual (130 pages). Open the sample pages (PDF, 306 KB)

Sample pages from the JCB Perkins 102-05, 103-07, 103-10, 103-13, 103-15, 104-19 and 1 more Engine Service Manual: Specifications, Diagram, Troubleshooting
  • Specifications, page 26: Cylinder bore dimensions
  • Diagram, page 120: Wiring diagram 55 amp alternator - 103-15, 104-19, 104-22
  • Troubleshooting, page 126: Auto shutdown wiring diagram 40 amp alternator - 103-15, 104-19, 104-22

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 130 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

JCB Perkins 100 Series 102-05, 103-07, 103-10, 103-13, 103-15, 104-19, 104Service Manual · TPD-1377E · $69.77

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).