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JCB Perkins 400 Series 403C-11, 403C-15, 404C-22, 404C-22T Diesel Engine Service Manual

128 pages · Publication TPD-1458E

$69.81
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Models
Perkins 400 Series 403C-11, 403C-15, 404C-22, 404C-22T Diesel
Manual type
Service Manual
Pages
128
Publication
TPD-1458E
Condition
Brand new
JCB Perkins 400 Series 403C-11, 403C-15, 404C-22, 404C-22T Diesel Engine Service Manual, publication TPD-1458E

What's inside

From the manual's own table of contents: 48 sections, 103 entries. See sample pages (PDF, 292 KB)

General12 topics
  • Introduction
  • Safety precautions
  • POWERPART recommended consumable products
  • Engine views
  • Engine identification
  • Engine lift equipment
  • Basic engine data
  • Standard torques
  • Special torques
  • Compression test data
  • Operation 3-1 To remove and to fit
  • Operation 3-2 To remove and to fit
Operation 3-3 To dismantle and to assemble
Operation 3-4 To inspect
Operation 3-5 To remove and to fit
Operation 3-6 To remove and to fit
Operation 3-7 To remove and to fit
Operation 3-8 Tightening sequence 403C-11 and 403C-15
Operation 3-9 Tightening sequence 404C-22 and 404C-22T
Operation 3-10 To remove and to fit
Operation 3-11 To select the correct thickness of cylinder head gasket
Operation 3-12 To remove and to fit
Operation 3-13 To inspect - valve spring
Operation 3-14 To inspect - valve stem and thickness of valve head
Operation 3-15 To inspect
Operation 3-16 To inspect
Operation 3-17 To inspect and to correct
Operation 3-18 To check
Operation 3-19 To lap the contact face of the valve seat
Operation 3-20 To check and to adjust14 topics
  • Operation 4-1 To remove and to fit
  • Operation 4-2 To remove and to fit
  • Operation 4-3 To dismantle and to assemble
  • Operation 4-4 To fit
  • Operation 4-5 To measure the piston ring clearance
  • Operation 4-6 To measure the piston ring gap
  • Operation 4-7 To dismantle and to assemble
  • Operation 4-8 To inspect
  • Operation 4-9 To inspect
  • Operation 4-10 To check
  • Operation 4-11 To remove and to fit
  • Operation 5-1 To remove and to fit
  • Operation 5-2 To remove and to fit
  • Operation 5-3 To inspect for deflection
Operation 5-4 To dismantle and to assemble
Bearing holder
Operation 6-1 To remove
Operation 6-2 To fit
Operation 6-3 To remove and to fit
Show all 49 sections
Operation 6-4 To remove and to fit
Operation 6-5 To remove and to fit
Operation 6-6 To remove and to fit
Operation 6-7 To inspect
Operation 6-8 Location
Operation 6-9 To remove and to fit
Operation 6-10 To remove and to fit
Operation 6-11 To remove and to fit
Operation 6-12 To check13 topics
  • Operation 6-13 To check and adjust
  • Operation 6-14 To inspect
  • Operation 7-1 To remove and to fit
  • Operation 7-2 To inspect
  • Operation 7-3 To inspect
  • Operation 7-4 To inspect
  • Operation 8-1 Injection timing
  • Operation 8-2 To check the timing of the fuel injection pump
  • Operation 9-1 Closed circuit, naturally aspirated - to clean and to renew
  • Operation 9-2 Closed circuit turbo charged - to clean and to renew
  • Operation 9-3 To remove and to fit
  • Operation 10-1 To fit
  • Operation 10-2 To remove and to fit
Operation 10-3 To remove and to fit
Operation 10-4 To remove and to fit
Operation 10-5 To remove and to fit
Operation 10-6 To inspect
Operation 10-7 To remove and to fit
Operation 10-8 To remove and to fit
Operation 11-1 To remove and to fit
Operation 11-2 To remove and to fit
Operation 11-3 To remove and to fit
Operation 11-4 To eliminate air from the fuel system
Operation 12-1 To remove and to fit
Operation 12-2 To inspect
Operation 12-3 To remove and to fit16 topics
  • Operation 12-4 To remove and to fit
  • Operation 12-5 To drain the cylinder block
  • Operation 12-6 To test and to inspect
  • Operation 13-1 To remove and to fit
  • Operation 13-2 To check for concentricity and alignment of the flywheel housing
  • Operation 13-4 To remove and to fit
  • Operation 13-5 To remove and to fit
  • Operation 14-1 To remove and to fit
  • Operation 14-2 To remove and to fit
  • Operation 14-3 To inspect and to adjust
  • Operation 14-4 To remove and to fit
  • Operation 14-5 To remove and to fit
  • Wiring diagram 15 amp alternator - 403C-11
  • Wiring diagram 40 amp alternator - 403C-11
  • Automatic shutdown connector
  • Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
Operation 15-1 None fitted
Special tools list

Inside this manual

Real pages from this service manual (128 pages). Open the sample pages (PDF, 291 KB)

Sample pages from the JCB Perkins 400 Series 403C-11, 403C-15, 404C-22 and 1 more Engine Service Manual: Diagram, Specifications, Troubleshooting
  • Diagram, page 10: Workshop Manual TPD 1458E, issue 3 - Perkins Confidential: Green
  • Specifications, page 18: Engine lift equipment
  • Troubleshooting, page 123: Wiring diagram - automatic shutdown 40 amp alternator - 403C-11

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 128 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

JCB Perkins 403C-11, 403C-15, 404C-22, 404C-22T Diesel, Turbo & Naturally Service Manual · 9806-2190 · $69.79

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).