JCB VM Range Tier II Vibromax VM46D/PD, VM75D/PD, VM 115D/PD, VM 115H, VM 132D/PD, VM 146D/PD and 2 more Roller Service Manual
370 pages · Publication 9803-9500-5 · VM Range Tier II Vibromax VM46D/PD, VM75D/PD, VM 115D/PD, VM 115H, VM 132D/PD, VM 146D/PD, VM 166D/PD, VM 200D/PD
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- Models
- VM Range Tier II Vibromax VM46D/PD, VM75D/PD, VM 115D/PD, VM 115H, VM 132D/PD, VM 146D/PD, VM 166D/PD, VM 200D/PD
- Serial coverage
- from SN 1800000
- Manual type
- Service Manual
- Pages
- 370
- Publication
- 9803-9500-5
- Condition
- Brand new
What's inside
From the manual's own table of contents: 2 sections, 171 entries. See sample pages (PDF, 327 KB)
General76 topics
- About this Manual
- Machine Model and Serial Number
- Using the Service Manual
- Section Numbering
- Left Side, Right Side
- Cross References
- Identifying Your Machine
- Machine Identification Plate
- Component Identification Plates
- Sealing and Retaining Compounds
- Numerical List
- Tool Detail Reference
- Section B - Body and Framework
- Section C - Electrics
- Section E - Hydraulics
- Zinc Plated Fasteners and Dacromet Fasteners
- Introduction
- Bolts and Screws
- Vibromax Specific Torque Settings
- Hydraulic Connections
- O' Ring Face Seal System
- Torque Stop' Hose System
- Important Information
- The Operator Manual
- Safety Warnings
- Safety Check List
- Safety - Yours and Others
- General Safety
- Operating Safety
- Maintenance Safety
- Service Requirements
- Owner/Operator Support
- Service/Maintenance Agreements
- Initial Service and Inspection (250 Hours)
- Obtaining Replacement Parts
- Health and Safety
- Lubricants
- Battery
- Service Schedules
- Calander Equivelents
- How to Use the Service Schedules
- Pre-start Cold Checks, Service Points and Fluid Levels
- Functional Test and Final Inspection
- Fluids, Lubricants and Capacities
- Coolant Mixtures
- Fuel
- Tools
- Toolbox (if fitted)
- Carrying Tools onto the Machine
- Prepare the Machine for Maintenance
- Make the Machine Safe
- Cleaning the Machine
- Prepare the Machine
- Check the Machine for Damage
- Check the Machine Body and Structure
- Check the Tyres
- Check the Hydraulic Hoses and Fittings
- Check the Seat and Seat Belt
- Check the Drums
- Check the Coolant System
- Checking the ROPS Structure
- Access Panels
- Battery Access Panel
- Engine Cover
- Brakes
- Testing the Park Brake
- Electrical System
- Jump Starting the Engine
- Fuses
- Relays
- Engine
- Oil and Filter
- Coolant
- Drive Belt
- Front End Accessory Drive (FEAD) Belt - VM75/VM115/VM132/VM146
- Engine Air Filter
Section 3 - Maintenance79 topics
- Fuel System
- Low Fuel Levels
- Filling the Tank
- Draining the Fuel Tank
- Changing the Water Separator Filter
- Changing the Engine Fuel Filter Element
- Bleeding the System
- Hydraulic System
- Releasing the Hydraulic Pressure
- Hydraulic Test Station
- Transmission
- Rear Axle
- Tyres and Wheels
- Tyre Inflation
- Checking the Wheel Nut Torques
- Drum
- Smooth Drum Scraper
- Pad Foot Scraper
- Rubber Buffers
- Drum Drive Gearbox
- Vibration System
- Windscreen Washer
- Checking the Level
- Cab Structure
- Direct Glazing
- Removal and Replacement
- Wiper Motor
- Starter/Charging Circuit
- Instrument Panel
- Brake Switch
- Front and Rear High Speed
- Vibration
- Road Lighting
- Work Lights/Accessory Plug
- Electrical Circuit Diagrams
- Understanding Circuit Diagrams
- Vibromax Relays
- VM46 - CUMMINS
- Drawings and Interconnections
- Plug Connectors
- Instrument Panel Harness
- Relay and Fuse Harness
- Engine Harness
- Using a Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- Measuring Frequency
- Testing a Diode or a Diode Wire
- Maintenance
- Testing
- Specific Gravity Testing
- Alternator
- General Description
- Service Precautions
- Charging Circuit Test
- Alternator Charging Test
- Starter Motor
- Starting Circuit Test
- Wiring Harness Repair
- Repair Procedure
- Hydraulic Pumps
- Introduction to Hydraulic Schematic Symbols
- General (Basic and Functional Symbols)
- Control Valves
- Example of Schematic Circuit
- Component Location
- Hydraulic Circuit Diagrams
- VM115 - DANA/FAIRFIELD
- Drive Circuit
- Steering System
- Hydraulic Cooler Lines
- Hydraulic Drain Lines
- Hydraulic Charge System
- Pump Control Valve
- Park Brake Circuit
- Steering Circuit
- Vibration Circuit
- Cooler and Leakage Circuit
Section E - Hydraulics14 topics
- Internal Leakage
- JCB Engine
- Cummins Engine
- Cold Start Heater
- `Blink' Codes
- Description
- Basic Operation
- Diagnostics
- Measurement of Vibration System Performance
- Vibration System Hydraulic Fault Diagnosis Tables
- Removal
- Installation
- Replacement
- Exciter Bearing
Inside this manual
Real pages from this service manual (370 pages). Open the sample pages (PDF, 326 KB)
- Specifications, page 67: Maintenance
- Diagram, page 242: Schematic Circuits
- Repair procedure, page 332: Section H - Steering
- Color page: Section M - Vibration
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 370 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).