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JLG 150HAX Boom Lift Service Manual

156 pages · Publication 3120817

$69.83
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Models
150HAX
Manual type
Service Manual
Pages
156
Publication
3120817
Condition
Brand new
JLG 150HAX Boom Lift Service Manual, publication 3120817

What's inside

From the manual's own table of contents: 150 sections, 197 entries. See sample pages (PDF, 565 KB)

General
Hydraulic System Safety
Maintenance13 topics
  • Capacities
  • Engine Data
  • Drive/Steer System
  • Performance Data
  • Function Speeds
  • Lubrication
  • Torque Requirements
  • Pressure Settings - PSI (Bar)
  • Major Component Weights
  • Critical Stability weights
  • Serial Number Locations
  • Operator Maintenance
  • Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
  • Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
  • Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications1 topic
  • TABLE OF CONTENTS (Continued) Cylinder Drift Test
Show all 150 sections
Platform Drift
Cylinder Drift2 topics
  • Pins and Composite Bearing Repair Guidelines
  • Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
  • Tires & Wheels
Tire Inflation
Tire Damage
Tire Replacement
Wheel Replacement
Wheel Installation1 topic
  • Drive Torque Hub
Disassembly
Cleaning and Inspection
Assembly2 topics
  • Drive Brake - Mico - Machines Built March 1992 To S/N 33476
  • Drive Brake - Mico - Machines Built S/N 33476 To Present
Inspection1 topic
  • Free Wheeling Option
To Disengage Drive Motors and Brakes (Free Wheel) for Towing, etc
To Engage Drive Motors and Brakes (Normal Operation)1 topic
  • Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Wear Tolerance
Replacement and Devcon Application Procedures
Swing Bearing Torque Values6 topics
  • Swing Torque Hub
  • Swing Brake - Ausco - Machines Built To 1992
  • Swing Brake - Mico - Machines Built To 1992
  • TABLE OF CONTENTS Swing Brake - Machines Built 1992 To Present
  • Swing Motor
  • PQ Controllers
TRIM Adjustment
RAMP Adjustment1 topic
  • Pump Coupling Conversion Procedures
Lovejoy Coupling
Hayes Coupling1 topic
  • Tilt Alarm Switch
Manual Adjustment
Voltmeter Adjustment2 topics
  • Throttle Checks and Adjustments
  • Boom Maintenance
Boom Mounted Limit Switches and Valves
Main Boom Removal
Tower Boom Removal
Main Boom Disassembly
Tower Boom Disassembly
Main Boom Assembly
Tower Boom Assembly
Tower Boom Installation
Main Boom Installation1 topic
  • Boom Chains
Adjusting Procedures - Main Boom
Inspection Procedure3 topics
  • Wear Pads
  • Platform Rotator Brake
  • Valves - Theory of Operation
Solenoid Control Valves (Bang-Bang)
Proportional Control Valves - Vickers
Relief Valves
Crossover Relief Valves2 topics
  • TABLE OF CONTENTS (Continued) Cylinders - Theory of Operation
  • Cylinder Checking Procedures
and Rear Axle Extension Cylinders
Telescope Cylinder
Tower Lift Cylinder, Platform Slave Level Cylinder1 topic
  • Cylinder Removal and Installation
Tower Telescope Cylinder Removal
Tower Telescope Cylinder Installation
Tower Lift Cylinder Removal
Tower Lift Cylinder Installation
Main Telescope Cylinder Removal
Main Telescope Cylinder Installation
Main Lift Cylinder Removal
Main Lift Cylinder Installation
Lower Master Level Cylinder Removal
Lower Master Level Cylinder Installation
Upper Master Level Cylinder Removal
Upper Master Level Cylinder Installation2 topics
  • Cylinder Repair
  • Pressure Setting Procedures
Low Drive System
Stack Directional Control Valve (Internal Relief Adjustment)
Stack Directional Control Valve (External Relief Adjustment Screws)
Two Stack Directional Control Valve
Three Stack Directional Control Valve
Four Stack Directional Control Valve1 topic
  • Hydraulic Gear Pump
Wear Guide for Replacement
Recommended Start-up Procedure for New or Rebuilt Pump
Recommended Test Procedure3 topics
  • General
  • Troubleshooting
  • Hydraulic Circuit Checks
Operator Maintenance & Lubrication Diagram
Torque Chart (SAE Fasteners - Sheet 1 of 7)
Torque Chart (SAE Fasteners - Sheet 2 of 7)
Torque Chart (SAE Fasteners - Sheet 3 of 7)
Torque Chart (SAE Fasteners - Sheet 4 of 7)
Torque Chart (METRIC Fasteners - Sheet 5 of 7)
Torque Chart (METRIC Fasteners - Sheet 6 of 7)
Torque Chart (METRIC Fasteners - Sheet 7 of 7)
Engine Operating Temperature Specifications - Cummins
Drive Torque Hub
Torque Hub Carrier Timing
Drive Brake - Mico (S/N 33476 to Present)
Swing Bearing Tolerance Boom Placement
Swing Bearing Bolt Feeler Gauge Check
Swing Bearing Tolerance Measuring Point
Swing Bearing Torquing Sequence
Swing Torque Hub
Swing Brake - Ausco - Machines Built to 1992
Swing Brake - Mico - Machines Built to 1992
Swing Brake - Machines Built 1992 to Present
Swing Motor
Tilt Switch Adjustment - Manual
Tilt Switch Adjustment - Voltmeter
Throttle Checks and Adjustments - Deutz Engine
Boom Mounted Limit Switches and Valves Installation
Main Boom Assembly - Sheet 1 of 2
Main Boom Assembly - Sheet 2 of 2
Tower Boom
Poly-Pak Seal Installation
Valve Locations - Turntable Mounted Valves
Valve Locations - Frame Mounted Valves
Recommended Tool List
Main Gear Pump Assembly
Electrical Schematic - Sheet 1 of 2
Electrical Schematic - Sheet 2 of 2
Hydraulic Schematic - Sheet 1 of 2
Hydraulic Schematic - Sheet 2 of 2
Capacities
Engine Datas
Drive Steer System
Performance Data
Function Speeds
Mobilfluid 424 Specs
Mobil EAL 224 H Specs
Mobil DTE 13M Specs
Exxon Univis HVI 26 Specs
Torque Requirements
Pressure Settings - 5 Spool Proportional Valve
Major Component Weights
Critical Stability Weights
Inspection and Maintenance
Inspection and Preventive Maintenance Schedule
Wheel Torque Chart
Chain Stretch Tolerance
Cylinder Piston Nut Torque Specifications
Holding Valve Torque Specifications
Platform Assembly - Troubleshooting
Boom Assembly - Troubleshooting
Turntable - Troubleshooting
Chassis - Troubleshooting
Hydraulic System - Troubleshooting
Electrical System - Troubleshooting

Inside this manual

Real pages from this service manual (156 pages). Open the sample pages (PDF, 564 KB)

Sample pages from the JLG 150HAX Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page
  • Specifications, page 11: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 129: SECTION 6 - SCHEMATICS
  • Diagram, page 151: SECTION 6 - SCHEMATICS
  • Color page, page 17: SECTION 1 - SPECIFICATIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 150HAX are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3120817$69.83
Other manuals for the 150HAX

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 156 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).