JLG 30.6, 3006H Telehandler Parts Manual

Name: JLG 30.6, 3006H Telehandler Parts Manual
Brand: MidWestTech
SKU: 31211226
Price: 119.61 USD
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1,178 pages · Publication 31211226

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Models: 30.6, 3006H
Manual type: Parts Manual
Pages: 1,178
Publication: 31211226
Condition: Brand new

JLG 30.6, 3006H Telehandler Parts Manual, publication 31211226

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From the manual's own table of contents: 228 sections, 490 entries. See sample pages (PDF, 542 KB)

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General52 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION (20IN WHEEL)
FIGURE 1-2. FRAME INSTALLATION (24IN WHEEL)
FIGURE 1-3. ENGINE ENCLOSURE INSTALLATION (JLG)
FIGURE 1-4. ENGINE ENCLOSURE COVER INSTALLATION
FIGURE 1-5. HOOD INSTALLATION (JLG)
FIGURE 1-6. COVER PLATES INSTALLATION (ULS)
FIGURE 1-7. COVER PLATES INSTALLATION (LS)
FIGURE 1-8. REAR COVER PLATES INSTALLATION
FIGURE 1-9. COUNTERWEIGHT INSTALLATION
FIGURE 1-10. TANKS INSTALLATION
FIGURE 1-11. FUEL TANK INSTALLATION
FIGURE 1-12. HYDRAULIC TANK INSTALLATION
FIGURE 1-13. FUEL TANK ASSEMBLY
FIGURE 1-14. HYDRAULIC TANK ASSEMBLY
FIGURE 1-15. FUEL AND HYDRAULIC CAP INSTALLATION
FIGURE 1-16. DEF TANK BRACKET INSTALLATION (NO TRAILER BRAKE)
FIGURE 1-17. DEF TANK BRACKET INSTALLATION (TRAILER BRAKE)
FIGURE 1-18. HITCH RETRIEVAL INSTALLATION
FIGURE 1-19. HITCH INSTALLATION (EEC AUTO)
FIGURE 1-20. HITCH INSTALLATION (PITON)
FIGURE 1-21. HITCH ASSEMBLY (EEC AUTO)
FIGURE 1-22. SLIDING HITCH ASSEMBLY (PITON)
FIGURE 1-23. HITCH INSTALLATION (EEC MANUAL)
FIGURE 1-24. HITCH ASSEMBLY (EEC MANUAL)
FIGURE 1-25. HITCH INSTALLATION (CUNA CATEGORY C)
FIGURE 1-26. HITCH ASSEMBLY (CUNA CATEGORY C)
FIGURE 1-27. HITCH INSTALLATION (CUNA CATEGORY D2)
FIGURE 1-28. HITCH ASSEMBLY (CUNA CATEGORY D2)
FIGURE 1-29. HITCH INSTALLATION (FIXED)
FIGURE 1-30. HITCH ASSEMBLY (FIXED)
FIGURE 1-31. CAB PLUG INSTALLATION (NON HYDRAULIC HITCH)
FIGURE 1-32. HITCH INSTALLATION (HYDRAULIC)
FIGURE 1-33. HITCH ASSEMBLY (HYDRAULIC)
FIGURE 1-34. FRONT RETRIEVAL HITCH PIN
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION (JLG)
FIGURE 2-3. BOOM ASSEMBLY (JLG) (SN 1160008371 to Present)
FIGURE 2-4. BOOM ASSEMBLY (DEUTZ-FAHR) (SN 1160008371 to Present)
FIGURE 2-5. FIRST BOOM SECTION ASSEMBLY (JLG)
FIGURE 2-6. SECOND BOOM SECTION ASSEMBLY
FIGURE 2-7. LINK ASSEMBLY
FIGURE 2-8. LEVER ASSEMBLY
FIGURE 2-9. MANUAL QUICK COUPLER INSTALLATION (20IN WHEEL)
FIGURE 2-10. MANUAL QUICK COUPLER INSTALLATION (24IN WHEEL)
FIGURE 2-11. HYDRAULIC QUICK COUPLER INSTALLATION (20IN WHEEL)
FIGURE 2-12. HYDRAULIC QUICK COUPLER INSTALLATION (24IN WHEEL)
FIGURE 2-13. BOOM ANGLE INDICATOR INSTALLATION
FIGURE 2-14. BOOM PROP INSTALLATION
FIGURE 2-15. BOOM BRUSHES INSTALLATION
FIGURE 2-16. BOOM REMOTE GREASING INSTALLATION
SECTION 3 - ATTACHMENTS

FIGURE 3-10. CARRIAGE ASSEMBLY (1200MM) (CE AND AUS)

FIGURE 3-11. CARRIAGE ASSEMBLY (1270MM)

FIGURE 3-12. SIDE TILTING CARRIAGE (4.5 TON - 1225 MM)

FIGURE 3-13. SIDE TILTING CARRIAGE (4.5 TON - 1270 MM)

FIGURE 3-16. FORK POSITIONING CARRIAGE WITH FORKS (4.5 TON)

FIGURE 3-17. DUAL FORK CARRIAGE ASSEMBLY

FIGURE 3-18. DUAL FORK CARRIAGE VALVE ASSEMBLY

FIGURE 3-19. DUAL TINE BAILING FORK CARRIAGE

FIGURE 3-24. FORK MOUNTED BUCKET (1.0 M³)

FIGURE 3-26. DIG BUCKET 1.0 M³ (CE AND AUS)

FIGURE 3-27. MANURE GRAPPLE BUCKET (CE & AUS)

FIGURE 3-28. MULTI-PURPOSE GRAPPLE BUCKET (1850MM) (ANSI - JLG)

FIGURE 3-29. MULTI-PURPOSE GRAPPLE (WIDE GRIP - 1850MM) (CE & AUS)

FIGURE 3-30. MULTI-PURPOSE GRAPPLE BUCKET (2100MM) (CE & AUS)

FIGURE 3-31. MUCK FORK AND GRAB (CE & AUS)

FIGURE 3-32. CUTTING EDGE (2100MM BUCKET)

FIGURE 3-36. TRUSS BOOM (1.8 TON - 1M FT WITH WINCH)

FIGURE 3-37. TRUSS BOOM (3 FT WITH WINCH)

FIGURE 3-39. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH)

FIGURE 3-40. TRUSS BOOM (0.9 TON - 12 FT WITH WINCH)

FIGURE 3-41. CRANE HOOK (CE AND AUS)

FIGURE 3-42. CRANE HOOK

FIGURE 3-43. FORK MOUNTED HOOK (4 TON)

Show all 229 sections

FIGURE 3-44. FORK MOUNTED BASKET

FIGURE 3-45. FORK MOUNTED PLATFORM

FIGURE 3-46. FORK MOUNTED TRASH HOPPER

FIGURE 3-47. CONCRETE BUCKET

FIGURE 3-48. SWEEPER

FIGURE 3-49. SWEEPER

FIGURE 3-50. AUGER (COUPLER MOUNTED)

FIGURE 3-51. FORK POSITIONING CARRIAGE WITH FORKS (4.0 TON)

FIGURE 3-52. FORK ROTATING CARRIAGE (4.5 TON - 1270 MM)

FIGURE 3-53. FORK ROTATING CARRIAGE (2.05 TON - 990 MM)

FIGURE 3-54. DRIVE GROUP MOTOR

FIGURE 3-55. DRIVE MOTOR

FIGURE 3-56. FEM CARRIAGE AND FORKS

FIGURE 3-57. BUCKET GUARD

FIGURE 3-58. BALE HANDLER (TUBE CLAMP)

FIGURE 3-59. BALE HANDLER (SPIKE CLAMP)

FIGURE 3-60. BALE HANDLER KIT (SPIKES)

FIGURE 3-61. BALE HANDLER KIT (SPIKES TO TUBE)

FIGURE 3-64. TRANSPORT LATCHES

FIGURE 3-65. MANITOU HYDRAULIC COUPLING

FIGURE 3-66. MANITOU HYDRAULIC COUPLING

FIGURE 3-67. JCB HYDRAULIC COUPLING INSTALLATION

FIGURE 3-68. JCB HYDRAULIC COUPLING

FIGURE 3-69. MERLO HYDRAULIC COUPLING INSTALLATION

FIGURE 3-70. MERLO HYDRAULIC COUPLING

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (74.4KW - ULS)

FIGURE 4-2. ENGINE INSTALLATION (74.4KW - LS)57 topics

FIGURE 4-3. ENGINE INSTALLATION (85KW - ULS)
FIGURE 4-4. ENGINE INSTALLATION (85KW - LS)
FIGURE 4-5. ENGINE MOUNTING INSTALLATION
FIGURE 4-6. DIPSTICK INSTALLATION
FIGURE 4-11. FUEL LINES INSTALLATION (ULS)
FIGURE 4-12. FUEL LINES INSTALLATION (LS)
FIGURE 4-13. EXHAUST INSTALLATION (ULS)
FIGURE 4-16. ENGINE PARTS INSTALLATION (NO A/C)
FIGURE 4-17. COOLING PACKAGE INSTALLATION (ULS)
FIGURE 4-18. COOLING PACKAGE INSTALLATION (LS)
FIGURE 4-19. RADIATOR COOLING PACKAGE INSTALLATION
FIGURE 4-20. RADIATOR
FIGURE 4-21. FAN INSTALLATION
FIGURE 4-22. FAN LINES INSTALLATION
FIGURE 4-23. FAN VALVE INSTALLATION
FIGURE 4-24. PRIMARY FUEL FILTER INSTALLATION (ULS)
FIGURE 4-25. PRIMARY FUEL FILTER INSTALLATION (LS)
FIGURE 4-26. AIR CLEANER INSTALLATION (ULS)
FIGURE 4-27. AIR CLEANER INSTALLATION (LS)
FIGURE 4-28. AIR CLEANER FILTER
FIGURE 4-29. COOLANT LINES INSTALLATION
FIGURE 4-30. COOLER LINES INSTALLATION (Prior to SN 1160008371)
FIGURE 4-31. COOLER LINES INSTALLATION (SN 1160008371 to Present)
FIGURE 4-32. CAC LINES INSTALLATION (ULS)
FIGURE 4-33. CAC LINES INSTALLATION (LS)
FIGURE 4-34. SURGE TANK INSTALLATION
FIGURE 4-35. BULKHEAD INSTALLATION
FIGURE 4-36. DEF PUMP AND CONTROL INSTALLATION
FIGURE 4-37. DEF TANK INSTALLATION
FIGURE 4-38. DEF PUMP LINES INSTALLATION
FIGURE 4-39. TRANSMISSION HYDROSTATIC ADAPTER INSTALLATION
FIGURE 4-40. TRANSMISSION HYDROSTATIC DRIVE PUMP INSTALLATION
FIGURE 4-41. IMPLEMENT PUMP INSTALLATION
FIGURE 4-42. IMPLEMENT PUMP ASSEMBLY
FIGURE 4-43. PULLEY COVER INSTALLATION
FIGURE 4-44. HYDRAULIC FAN PUMP INSTALLATION
FIGURE 4-45. HEATER LINES INSTALLATION (ULS)
FIGURE 4-46. HEATER LINES INSTALLATION (LS)
FIGURE 4-47. BLOCK HEATER INSTALLATION (230V)
FIGURE 4-48. BLOCK HEATER INSTALLATION (120V)
FIGURE 4-49. BLOCK HEATER (ULS)
FIGURE 4-50. BLOCK HEATER (LS)
FIGURE 4-51. A/C PUMP INSTALLATION
FIGURE 4-52. A/C LINES INSTALLATION
FIGURE 4-53. HYDROSTATIC PUMP INSTALLATION
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. AXLES INSTALLATION (20IN WHEEL)
FIGURE 5-2. AXLES INSTALLATION (24IN WHEEL)
FIGURE 5-3. HYDROSTATIC MOTOR INSTALLATION
FIGURE 5-4. HYDROSTATIC DRIVE MOTOR
FIGURE 5-5. FRONT AXLE (20IN WHEEL)
FIGURE 5-6. FRONT AXLE, CENTRAL HOUSING (20IN WHEEL)
FIGURE 5-7. FRONT AXLE, DIFFERENTIAL (20IN WHEEL)
FIGURE 5-8. FRONT AXLE, HUB REDUCTION (20IN WHEEL)
FIGURE 5-9. FRONT AXLE, BRAKES (20IN WHEEL)
FIGURE 5-10. FRONT AXLE, STEERING (20IN WHEEL)
FIGURE 5-11. FRONT AXLE, GEAR BOX (20IN WHEEL)

FIGURE 5-12. FRONT AXLE (24IN WHEEL)

FIGURE 5-13. FRONT AXLE, CENTRAL HOUSING (24IN WHEEL)

FIGURE 5-14. FRONT AXLE, DIFFERENTIAL (24IN WHEEL)

FIGURE 5-15. FRONT AXLE, HUB REDUCTION (24IN WHEEL)

FIGURE 5-16. FRONT AXLE, BRAKES (24IN WHEEL)

FIGURE 5-17. FRONT AXLE, STEERING (24IN WHEEL)

FIGURE 5-18. FRONT AXLE, GEAR BOX (24IN WHEEL)

FIGURE 5-19. REAR AXLE (20IN WHEEL)

FIGURE 5-20. REAR AXLE, CENTRAL HOUSING (20IN WHEEL)

FIGURE 5-21. REAR AXLE, DIFFERENTIAL (20IN WHEEL)

FIGURE 5-22. REAR AXLE, HUB REDUCTION (20IN WHEEL)

FIGURE 5-23. REAR AXLE, STEERING (20IN WHEEL)

FIGURE 5-24. TRUNNION

FIGURE 5-25. REAR AXLE (24IN WHEEL)

FIGURE 5-26. REAR AXLE, CENTRAL HOUSING (24IN WHEEL)

FIGURE 5-27. REAR AXLE, DIFFERENTIAL (24IN WHEEL)

FIGURE 5-28. REAR AXLE, HUB REDUCTION (24IN WHEEL)

FIGURE 5-29. REAR AXLE, STEERING (24IN WHEEL)

FIGURE 5-30. REAR AXLE, TRUNNION KIT (24IN WHEEL)

FIGURE 5-31. DIFFERENTIAL KIT

FIGURE 5-32. DIFFERENTIAL KIT

FIGURE 5-33. REDUCTION BUSHING KIT

FIGURE 5-34. STEERING CASE KIT, (LF, RR)

FIGURE 5-35. STEERING CASE KIT, (RF, LR)

FIGURE 5-36. STEERING CASE KIT, (LF, RR)

FIGURE 5-37. STEERING CASE KIT, (RF, LR)

FIGURE 5-38. STEERING ADJUST BOLT KIT

FIGURE 5-39. PLANET GEAR KIT

FIGURE 5-40. PLANET GEAR CARRIER KIT

FIGURE 5-41. PLANET GEAR CARRIER KIT

FIGURE 5-42. RING GEAR SUPPORT KIT

FIGURE 5-43. RING GEAR SUPPORT KIT

FIGURE 5-44. SUPPORT KIT

FIGURE 5-45. DRIVE SHAFTS INSTALLATION

FIGURE 5-46. FRONT DRIVE SHAFT

FIGURE 5-47. REAR DRIVE SHAFT

FIGURE 5-48. AXLE SHIM INSTALLATION (20IN WHEEL)

FIGURE 5-49. AXLE SHIM INSTALLATION

FIGURE 5-51. RIGHT TIRE/WHEEL ASSEMBLY (20IN WHEEL - 405/70 - AIR)

FIGURE 5-53. LEFT TIRE/WHEEL ASSEMBLY (20IN WHEEL - 405/70 - AIR)

FIGURE 5-56. RIGHT TIRE/WHEEL ASSEMBLY (20IN WHEEL - 400/70 - AIR)

FIGURE 5-58. LEFT TIRE/WHEEL ASSEMBLY (20IN WHEEL - 400/70 - AIR)

FIGURE 5-61. RIGHT TIRE/WHEEL ASSEMBLY (24IN WHEEL - 405/70 - AIR)

FIGURE 5-63. LEFT TIRE/WHEEL ASSEMBLY (24IN WHEEL - 405/70 - AIR)

FIGURE 5-66. RIGHT TIRE/WHEEL ASSEMBLY (24IN WHEEL - 400/70 - XMCL - AIR)

FIGURE 5-67. WHEEL RH RIM ASSEMBLY (24IN WHEEL - 400/70 - XMCL - AIR)

FIGURE 5-68. LEFT TIRE/WHEEL ASSEMBLY (24IN WHEEL - 400/70 - XMCL - AIR)

FIGURE 5-71. RIGHT TIRE/WHEEL ASSEMBLY (24IN WHEEL - 400/70 - CL - AIR)

FIGURE 5-72. WHEEL RH RIM ASSEMBLY ASSEMBLY (24IN WHEEL-400/70-CL-AIR)

FIGURE 5-73. LEFT TIRE/WHEEL ASSEMBLY (24IN WHEEL - 400/70 - CL - AIR)

FIGURE 5-75. FENDER INSTALLATION (20IN WHEEL)

FIGURE 5-76. FENDER INSTALLATION (24IN WHEEL)

FIGURE 5-77. WHEEL CHOCK INSTALLATION61 topics

SECTION 6 - CAB
FIGURE 6-1. CAB MOUNTS INSTALLATION
FIGURE 6-2. ENCLOSED CAB INSTALLATION (20IN WHEEL - JLG)
FIGURE 6-3. ENCLOSED CAB INSTALLATION (24IN WHEEL - JLG)
FIGURE 6-4. ENCLOSED CAB ASSEMBLY (20IN WHEEL - JLG)
FIGURE 6-5. ENCLOSED CAB ASSEMBLY (24IN WHEEL - JLG)
FIGURE 6-6. ENCLOSED CAB GROUP
FIGURE 6-10. ENCLOSED CAB PLUG GROUP
FIGURE 6-11. REAR WINDOW INSTALLATION
FIGURE 6-12. REAR WINDOW ASSEMBLY
FIGURE 6-13. DOOR INSTALLATION
FIGURE 6-14. DOOR ASSEMBLY (AG)
FIGURE 6-16. CAB DOOR
FIGURE 6-17. DOOR UPPER GLASS ASSEMBLY
FIGURE 6-18. CAB LATCH ASSEMBLY
FIGURE 6-19. CAB DOOR TRIGGER ASSEMBLY
FIGURE 6-20. DOOR STRAP INSTALLATION
FIGURE 6-21. ENCLOSED CAB TRIM INSTALLATION (Prior to SN 1160008371)
FIGURE 6-22. ENCLOSED CAB TRIM INSTALLATION (SN 1160008371 to Present)
FIGURE 6-23. DASH COVER ASSEMBLY
FIGURE 6-24. RECIRCULATION GRILLE COVER PANEL ASSEMBLY (Prior to SN 1160008371)
FIGURE 6-25. REAR PANEL COVER ASSEMBLY
FIGURE 6-26. ADJUSTABLE ARMREST INSTALLATION
FIGURE 6-27. HEADLINER INSTALLATION
FIGURE 6-28. HEADLINER/RADIO READY INSTALLATION
FIGURE 6-29. COMMON CAB TRIM INSTALLATION
FIGURE 6-30. CAB TRIM INSTALLATION (Prior to SN 1160008371)
FIGURE 6-31. CAB TRIM INSTALLATION (SN 1160008371 to Present)
FIGURE 6-32. ROOF CAP INSTALLATION (A/C)
FIGURE 6-33. ROOF CAP INSTALLATION (NO A/C)
FIGURE 6-34. FRONT COVER INSTALLATION
FIGURE 6-35. FILTER TRAY PANEL
FIGURE 6-36. FRONT DUCT COVER
FIGURE 6-37. HVAC CAB ACTUATOR
FIGURE 6-38. SEAT INSTALLATION (MECHANICAL)
FIGURE 6-39. SEAT ASSEMBLY
FIGURE 6-40. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)
FIGURE 6-41. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)
FIGURE 6-42. SEAT INSTALLATION (PREMIUM)
FIGURE 6-43. UPPER SEAT ASSEMBLY
FIGURE 6-44. UPPER SEAT ASSEMBLY
FIGURE 6-45. SUSPENSION KIT
FIGURE 6-46. SEAT BELT INSTALLATION (2IN)
FIGURE 6-47. SEAT BELT INSTALLATION (3IN)
FIGURE 6-48. HEATER INSTALLATION (Prior to SN 1160008371)
FIGURE 6-49. HEATER INSTALLATION (SN 1160008371 to Present)
FIGURE 6-50. HEATER AND A/C INSTALLATION (Prior to SN 1160008371)
FIGURE 6-51. HEATER AND A/C INSTALLATION (SN 1160008371 to Present)
FIGURE 6-53. HEATER ASSEMBLY (SN 1160008371 to Present)
FIGURE 6-54. HEATER AND A/C ASSEMBLY (Prior to SN 1160008371)
FIGURE 6-55. HEATER AND A/C ASSEMBLY (SN 1160008371 to Present)
FIGURE 6-56. HEATER
FIGURE 6-57. HEATER
FIGURE 6-58. HEATER AND A/C
FIGURE 6-59. HEATER AND A/C
FIGURE 6-60. CAB CONDENSER ASSEMBLY
FIGURE 6-61. CONDENSER
FIGURE 6-62. A/C RECEIVER DRIER
FIGURE 6-63. ROOF WIPER INSTALLATION
FIGURE 6-64. FRONT NOSE CONE INSTALLATION (ROADLIGHTS)
FIGURE 6-65. FRONT NOSE CONE INSTALLATION (NO ROADLIGHTS)

FIGURE 6-66. RETRACTABLE SUNSCREEN INSTALLATION

FIGURE 6-67. FLOOR MAT INSTALLATION

FIGURE 6-68. EXTERNAL WINDOW RELEASE INSTALLATION(CAN & ISO)

FIGURE 6-69. CAB GUARD INSTALLATION (TOP)

FIGURE 6-70. CAB GUARD INSTALLATION (FRONT)

FIGURE 6-71. CAB GUARD INSTALLATION (TOP AND FRONT)

FIGURE 6-72. NUMBER PLATE BRACKET INSTALLATION (NO CAB GUARD)

FIGURE 6-73. NUMBER PLATE BRACKET INSTALLATION (CAB GUARD)

FIGURE 6-74. MIRROR INSTALLATION (20IN WHEEL)

FIGURE 6-75. HITCH MIRROR INSTALLATION (FLAT)

FIGURE 6-76. HITCH MIRROR INSTALLATION (CONVEX)

FIGURE 6-77. MIRROR ASSEMBLY (CONVEX)

FIGURE 6-78. INTERIOR MIRROR INSTALLATION (Prior to SN 1160008371)

FIGURE 6-80. REAR VIEW MIRROR INSTALLATION

FIGURE 6-81. FRONT WIPER INSTALLATION

FIGURE 6-82. WASHER TANK INSTALLATION

FIGURE 6-83. WASHER HOSES INSTALLATION

FIGURE 6-84. HAMMER INSTALLATION

FIGURE 6-85. HAMMER ATTACHMENT ASSEMBLY

FIGURE 6-86. LEVEL INDICATOR INSTALLATION

FIGURE 6-87. WASHER BOTTLE

FIGURE 6-88. TOOL BOX INSTALLATION

FIGURE 6-89. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)

FIGURE 6-90. REAR WINDOW INSTALLATION (WO/WIPER) (ISO)

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-2. ACCELERATOR PEDAL

FIGURE 7-3. BRAKE INSTALLATION (24IN WHEEL)

FIGURE 7-4. BRAKE PEDAL (24IN WHEEL)

FIGURE 7-5. BRAKE INSTALLATION (20IN WHEEL)

FIGURE 7-6. BRAKE PEDAL (20IN WHEEL)

FIGURE 7-7. BRAKE PEDAL PLATE

FIGURE 7-8. BRAKE SENSOR INSTALLATION

FIGURE 7-9. SWITCH PLATE ASSEMBLY

FIGURE 7-10. PARKING BRAKE INSTALLATION (SAHR)

FIGURE 7-11. STEERING COLUMN INSTALLATION (20IN WHEEL)

FIGURE 7-12. STEERING COLUMN INSTALLATION

FIGURE 7-13. TILT STEERING COLUMN

FIGURE 7-14. WIPER-TURN SWITCH (NO SPEED)

FIGURE 7-15. WIPER-TURN SWITCH (0 SPEED - FNR)

FIGURE 7-16. STEERING WHEEL INSTALLATION (24IN WHEEL)

FIGURE 7-17. STEERING WHEEL

FIGURE 7-18. HORN BUTTON INSTALLATION (JLG)

FIGURE 7-19. JOYSTICK INSTALLATION

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. COMMON HYDRAULICS INSTALLATION

FIGURE 8-2. HYDRAULICS INSTALLATION (20IN WHEEL)

FIGURE 8-3. HYDRAULICS INSTALLATION (24IN WHEEL)

FIGURE 8-4. MAIN CONTROL VALVE INSTALLATION (Prior to SN 1160008371)

FIGURE 8-5. MAIN CONTROL VALVE INSTALLATION (SN 1160008371 to Present)

FIGURE 8-6. MAIN CONTROL VALVE LINES INSTALLATION

FIGURE 8-7. STEERING SELECT VALVE INSTALLATION

FIGURE 8-8. BRAKE LINES INSTALLATION (20IN WHEEL)

FIGURE 8-9. BRAKE LINES INSTALLATION (24IN WHEEL)

FIGURE 8-10. BRAKE AND STEERING INSTALLATION (20IN WHEEL)

FIGURE 8-11. BRAKE AND STEERING INSTALLATION (24IN WHEEL)

FIGURE 8-12. BRAKE AND STEERING PIPE ASSEMBLY (24IN WHEEL)

FIGURE 8-13. BRAKE AND STEERING PIPE ASSEMBLY (20IN WHEEL)

FIGURE 8-14. IMPLEMENT LINES INSTALLATION (Prior to SN 1160008371)

FIGURE 8-15. IMPLEMENT LINES INSTALLATION (SN 1160008371 to Present)

FIGURE 8-16. STEERING LINES INSTALLATION (20IN WHEEL)

FIGURE 8-17. STEERING LINES INSTALLATION (24IN WHEEL)63 topics

FIGURE 8-18. SUCTION LINES INSTALLATION
FIGURE 8-19. RETURN LINES INSTALLATION
FIGURE 8-20. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL) (Prior to SN 1160008371)
FIGURE 8-21. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL) (SN 1160008371 to Present)
FIGURE 8-22. BOOM RAISE HOSES INSTALLATION (RIDE CONTROL) (Prior to SN 1160008371)
FIGURE 8-23. BOOM RAISE HOSES INSTALLATION (RIDE CONTROL) (SN 1160008371 to Present)
FIGURE 8-24. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)
FIGURE 8-25. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)
FIGURE 8-26. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)
FIGURE 8-27. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)
FIGURE 8-28. AUX HYDRAULIC LINES INSTALLATION (NO REAR AUX)
FIGURE 8-29. REAR AUX HYDRAULICS INSTALLATION (SINGLE)
FIGURE 8-30. REAR AUX HYDRAULICS INSTALLATION (TWIN)
FIGURE 8-31. TRAILER BRAKE INSTALLATION (CE)
FIGURE 8-32. HYDROSTATIC LINES INSTALLATION
FIGURE 8-33. BOOM HYDRAULIC TUBES INSTALLATION
FIGURE 8-34. IMPLEMENT PUMP FILTER INSTALLATION
FIGURE 8-35. IMPLEMENT PUMP FILTER ASSEMBLY
FIGURE 8-36. LIFT CYLINDER INSTALLATION
FIGURE 8-37. SPEED SELECT VALVE INSTALLATION
FIGURE 8-38. BRAKE ACCUMULATOR INSTALLATION
FIGURE 8-39. HYDRAULIC FILTER ASSEMBLY
FIGURE 8-40. AUTO APPLY PARK BRAKE INSTALLATION
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. LIFT CYLINDER
FIGURE 9-2. TILT CYLINDER
FIGURE 9-3. EXTEND/RETRACT CYLINDER ASSEMBLY
FIGURE 9-4. EXTEND/RETRACT CYLINDER
FIGURE 9-5. COMPENSATION CYLINDER ASSEMBLY
FIGURE 9-6. COMPENSATION CYLINDER
FIGURE 9-7. COUPLER LOCKING CYLINDER ASSEMBLY
FIGURE 9-8. COUPLER LOCKING CYLINDER
FIGURE 9-9. SIDE TILT CYLINDER
FIGURE 9-10. SIDE SHIFT CARRIAGE CYLINDER
FIGURE 9-11. MULTI-PURPOSE GRAPPLE BUCKET CYLINDER (1850MM)
FIGURE 9-12. FORK POSITIONING CYLINDER
FIGURE 9-13. MAIN CONTROL VALVE
FIGURE 9-14. IMPLEMENT PUMP
FIGURE 9-15. HYDROSTATIC PUMP
FIGURE 9-16. STEERING SELECT VALVE
FIGURE 9-17. TRAILER BRAKE VALVE (CE)
FIGURE 9-18. RIDE CONTROL VALVE
FIGURE 9-19. SPEED CONTROL VALVE
FIGURE 9-20. DIVERTOR VALVE
FIGURE 9-21. DIVERTOR VALVE
FIGURE 9-22. DIVERTOR VALVE
FIGURE 9-23. DIVERTOR VALVE
FIGURE 9-24. FLOW DIVIDER VALVE
FIGURE 9-25. HYDRAULIC HITCH CONTROL VALVE (Prior to SN 1160008583)
FIGURE 9-26. HYDRAULIC HITCH CONTROL VALVE (SN 1160008583 to Present)
FIGURE 9-27. HYDRAULIC FILTER
FIGURE 9-28. SAHR BRAKE MANIFOLD
SECTION 10 - ELECTRICAL
FIGURE 10-1. FRAME WIRING INSTALLATION
FIGURE 10-2. ENGINE WIRING INSTALLATION (85KW - ULS)
FIGURE 10-3. ENGINE ECU INSTALLATION (74.4KW - 85KW - ULS)
FIGURE 10-4. ENGINE WIRING INSTALLATION (74.4KW - 85KW - LS)
FIGURE 10-5. ENGINE ECU INSTALLATION (74.4KW - 85KW - LS)
FIGURE 10-6. ELECTRICAL COMPONENTS INSTALLATION
FIGURE 10-7. POWER DISTRIBUTION ELECTRICAL BOX
FIGURE 10-8. 200 AMP RELAY INSTALLATION
FIGURE 10-9. BATTERY INSTALLATION
FIGURE 10-10. CAB ELECTRICAL INSTALLATION

FIGURE 10-11. STANDARD ELECTRICAL BOARD ASSEMBLY

FIGURE 10-12. OPTION 1 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-13. OPTION 2 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-14. DASH ELECTRICS INSTALLATION (ULS)

FIGURE 10-15. REVERSE CAMERA INSTALLATION (NO HYDRAULIC HITCH)

FIGURE 10-16. REVERSE CAMERA INSTALLATION (HYDRAULIC HITCH)

FIGURE 10-17. REVERSE SENSOR INSTALLATION (NO HYDRAULIC HITCH)

FIGURE 10-18. REVERSE SENSOR INSTALLATION (HYDRAULIC HITCH)

FIGURE 10-19. CLEARSKY INSTALLATION (A/C - LONG ROOF CAP) (Prior to SN 1160008371)

FIGURE 10-20. CLEARSKY INSTALLATION (A/C) (SN 1160008371 to Present)

FIGURE 10-21. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)

FIGURE 10-22. TELEMATICS CAP INSTALLATION

FIGURE 10-23. HORN INSTALLATION

FIGURE 10-24. REVERSE ALARM INSTALLATION

FIGURE 10-25. DIP LIGHTS INSTALLATION (RHD)

FIGURE 10-26. DIP LIGHTS INSTALLATION (LHD)

FIGURE 10-27. LICENSE PLATE LAMP INSTALLATION

FIGURE 10-28. CAB WORKLIGHTS INSTALLATION (NO A/C)

FIGURE 10-29. CAB WORKLIGHTS INSTALLATION (A/C)

FIGURE 10-30. CAB WORKLIGHT INSTALLATION (NO A/C - LED)

FIGURE 10-31. CAB WORKLIGHT INSTALLATION (A/C - LED)

FIGURE 10-32. BOOM WORKLIGHTS INSTALLATION

FIGURE 10-33. BOOM LED WORKLIGHTS INSTALLATION

FIGURE 10-34. BEACON BRACKET INSTALLATION (Prior to SN 1160008371)

FIGURE 10-35. BEACON BRACKET INSTALLATION (AG) (SN 1160008371 to Present)

FIGURE 10-36. BEACON LIGHT INSTALLATION

FIGURE 10-37. TRAILER ELECTRICS INSTALLATION

FIGURE 10-38. MULTIFUNCTION DISPLAY INSTALLATION

FIGURE 10-39. ENGINE SPEED SET SWITCH INSTALLATION

FIGURE 10-40. IGNITION SWITCH INSTALLATION

FIGURE 10-41. IGNITION SWITCH INSTALLATION

FIGURE 10-42. LSI SENSOR COVER INSTALLATION (20IN WHEEL)

FIGURE 10-43. LSI SENSOR COVER INSTALLATION (24IN WHEEL)

FIGURE 10-44. TRAVEL MODE SWITCH INSTALLATION

FIGURE 10-45. LSI SENSOR INSTALLATION (20IN WHEEL)

FIGURE 10-46. LSI SENSOR INSTALLATION (24IN WHEEL) (Prior to SN 1160008371)

FIGURE 10-47. LSI ASSEMBLY

FIGURE 10-48. LSI SENSOR (20IN WHEEL)

FIGURE 10-51. LMIS INSTALLATION

FIGURE 10-53. LMIS MECHANICAL (SN 1160008371 to Present)

FIGURE 10-54. LMIS CONTROLLER

FIGURE 10-55. LMIS WIRING INSTALLATION

FIGURE 10-56. LMIS BEACON INSTALLATION

FIGURE 10-57. BOOM ANGLE SENSOR INSTALLATION

FIGURE 10-58. EARTH STRAP INSTALLATION

FIGURE 10-59. RETRACT SENSOR EXTENSION LEED HARNESS (Prior to SN 1160008371)

FIGURE 10-60. BOOM RETRACT SENSOR INSTALLATION

FIGURE 10-61. FRONT FRAME HARNESS (Prior to SN 1160008371)

FIGURE 10-62. FRONT FRAME HARNESS (SN 1160008371 to Present)

FIGURE 10-63. HYDROSTATIC HARNESS

FIGURE 10-65. REAR FRAME HARNESS (SN 1160008371 to Present)

FIGURE 10-66. ENGINE HARNESS (ULS)

FIGURE 10-67. ENGINE HARNESS (LS)

FIGURE 10-68. FUEL PUMP HARNESS

FIGURE 10-69. GLOW PLUG RELAY HARNESS

FIGURE 10-70. CAB HARNESS

FIGURE 10-71. CAB OPTION HARNESS

FIGURE 10-72. CAB HEATER HARNESS INSTALLATION

FIGURE 10-74. CAB HEATER HARNESS (SN 1160008371 to Present)

FIGURE 10-75. A/C OPTION HARNESS

FIGURE 10-76. BOOM HARNESS INSTALLATION (Prior to SN 1160008371)

FIGURE 10-77. BOOM HARNESS INSTALLATION (SN 1160008371 to Present)29 topics

FIGURE 10-80. LMIS CHASSIS OPTION HARNESS
FIGURE 10-81. REVERSE SENSOR HARNESS
FIGURE 10-82. CLEARSKY HARNESS (A/C)
FIGURE 10-83. LICENSE LIGHT HARNESS
FIGURE 10-84. BOOM WORKLIGHTS HARNESS
FIGURE 10-85. LINK TRAILER HARNESS
FIGURE 10-86. NO ROAD LIGHTS INSTALLATION
FIGURE 10-87. SEAT ADAPTOR HARNESS
FIGURE 10-88. LSI DISPLAY INSTALLATION (Prior to SN 1160008371)
FIGURE 10-89. DASH ELECTRICS INSTALLATION (LS)
FIGURE 10-90. LSI SENSOR COVER INSTALLATION (20IN WHEEL)
FIGURE 10-91. LSI SENSOR COVER INSTALLATION (24IN WHEEL)
FIGURE 10-92. FOG LAMP SWITCH INSTALLATION
SECTION 11 - DECALS
FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION
FIGURE 11-2. CAPACITY CHART (JLG) (METRIC)
FIGURE 11-3. CAPACITY CHART (JLG) (ANSI)
FIGURE 11-4. CAPACITY CHART (JLG) (AUS)
FIGURE 11-5. DECALS INSTALLATION (JLG)
FIGURE 11-6. DECALS INSTALLATION (ISO - ULS)
FIGURE 11-7. DECALS INSTALLATION (ISO - LS)
FIGURE 11-8. DECALS INSTALLATION (AUS - LS)
FIGURE 11-9. DECALS INSTALLATION (RUS - LS)
FIGURE 11-10. DECALS INSTALLATION (NACD - ULS)
FIGURE 11-11. REFLECTORS INSTALLATION
FIGURE 11-12. HOMOLOGATION PLATE INSTALLATION
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SPARE PARTS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (1,178 pages). Open the sample pages (PDF, 541 KB)

Sample pages from the JLG 30.6, 3006H Telehandler Parts Manual: Parts illustration, Parts illustration

Parts illustration, page 302: SECTION 4 - ENGINE AND ATTACHING PARTS
Parts illustration, page 1,076: SECTION 10 - ELECTRICAL

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Service Manual 31211228 · 460 pagesCovers 30.6, 3006H, 35.10, 35.7, 3507PS, 3510PS, 40.8, 4008PS$69.97Details

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

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Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

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Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

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