JLG 35.10, 3510PS Telehandler Parts Manual

Name: JLG 35.10, 3510PS Telehandler Parts Manual
Brand: MidWestTech
SKU: 31211227
Price: 139.65 USD
Availability: InStock

1,316 pages · Publication 31211227

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Models: 35.10, 3510PS
Manual type: Parts Manual
Pages: 1,316
Publication: 31211227
Condition: Brand new

JLG 35.10, 3510PS Telehandler Parts Manual, publication 31211227

What's inside

From the manual's own table of contents: 253 sections, 540 entries. See sample pages (PDF, 605 KB)

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General61 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION
FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION (NO RHOC - JLG)
FIGURE 1-3. ENGINE ENCLOSURE INSTALLATION (RHOC - JLG)
FIGURE 1-4. ENGINE ENCLOSURE COVER INSTALLATION (NO RHOC)
FIGURE 1-5. ENGINE ENCLOSURE COVER INSTALLATION (RHOC)
FIGURE 1-6. AIR INTAKE SEAL INSTALLATION
FIGURE 1-7. HOOD INSTALLATION (JLG) (Prior to SN 1160008717)
FIGURE 1-8. HOOD INSTALLATION (JLG) (SN 1160008717 to Present)
FIGURE 1-9. HOOD INSTALLATION (DEUTZ-FAHR) (SN 1160008717 to Present)
FIGURE 1-10. COVER PLATES INSTALLATION (NO OUTRIGGERS - ULS)
FIGURE 1-11. COVER PLATES INSTALLATION (NO OUTRIGGERS - LS)
FIGURE 1-12. COVER PLATE INSTALLATION (NO TRAILER BRAKES)
FIGURE 1-13. COVER PLATE INSTALLATION (TRAILER BRAKES)
FIGURE 1-14. COVER PLATE INSTALLATION (NO REAR AUX)
FIGURE 1-15. COVER PLATE INSTALLATION (REAR AUX)
FIGURE 1-16. COVER PLATE INSTALLATION (HYDRAULIC HITCH AND REAR AUX)
FIGURE 1-17. REAR COVER PLATE INSTALLATION (NO HYDRAULIC HITCH)
FIGURE 1-18. REAR COVER PLATE INSTALLATION (HYDRAULIC HITCH)
FIGURE 1-19. COUNTERWEIGHT INSTALLATION (NO OUTRIGGERS)
FIGURE 1-20. TANKS INSTALLATION
FIGURE 1-21. FUEL TANK INSTALLATION
FIGURE 1-22. HYDRAULIC TANK INSTALLATION
FIGURE 1-23. FUEL TANK ASSEMBLY
FIGURE 1-24. HYDRAULIC TANK ASSEMBLY
FIGURE 1-25. FUEL AND HYDRAULIC CAP INSTALLATION
FIGURE 1-26. HITCH RETRIEVAL INSTALLATION
FIGURE 1-27. HITCH INSTALLATION (EEC AUTO)
FIGURE 1-28. HITCH INSTALLATION (PITON)
FIGURE 1-29. HITCH ASSEMBLY (EEC AUTO)
FIGURE 1-30. SLIDING HITCH ASSEMBLY (PITON)
FIGURE 1-31. HITCH INSTALLATION (EEC MANUAL)
FIGURE 1-32. HITCH ASSEMBLY (EEC MANUAL)
FIGURE 1-33. HITCH INSTALLATION (CUNA CATEGORY C)
FIGURE 1-34. HITCH ASSEMBLY (CUNA CATEGORY C)
FIGURE 1-35. HITCH INSTALLATION (CUNA CATEGORY D2)
FIGURE 1-36. HITCH ASSEMBLY (CUNA CATEGORY D2)
FIGURE 1-37. HITCH INSTALLATION (FIXED)
FIGURE 1-38. HITCH ASSEMBLY (FIXED)
FIGURE 1-39. HITCH INSTALLATION (HYDRAULIC) (Prior to SN 1160008716)
FIGURE 1-40. HITCH INSTALLATION (HYDRAULIC) (SN 1160008716 to Present)
FIGURE 1-41. TOOL BOX INSTALLATION
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION (JLG)
FIGURE 2-2. BOOM ASSEMBLY (JLG)
FIGURE 2-3. FIRST BOOM SECTION ASSEMBLY
FIGURE 2-4. SECOND BOOM SECTION ASSEMBLY
FIGURE 2-5. THIRD BOOM SECTION ASSEMBLY
FIGURE 2-6. LINK ASSEMBLY
FIGURE 2-7. LEVER ASSEMBLY
FIGURE 2-8. MANUAL QUICK COUPLER INSTALLATION
FIGURE 2-9. HYDRAULIC QUICK COUPLER INSTALLATION
FIGURE 2-10. BOOM ANGLE INDICATOR INSTALLATION
FIGURE 2-11. BOOM PROP INSTALLATION
FIGURE 2-12. BOOM BRUSHES INSTALLATION
SECTION 3 - ATTACHMENTS
FIGURE 3-1. CARRIAGE ASSEMBLY (1524MM) (CE & AUS)
FIGURE 3-2. CARRIAGE ASSEMBLY (1829MM) (CE & AUS)
FIGURE 3-3. CARRIAGE ASSEMBLY (1225MM) (CE & AUS)
FIGURE 3-4. CARRIAGE ASSEMBLY (1270MM) (ANSI - JLG)
FIGURE 3-5. CARRIAGE ASSEMBLY (1524 MM) (ANSI - JLG)

FIGURE 3-6. CARRIAGE ASSEMBLY (1829 MM) (ANSI - JLG)

FIGURE 3-8. SIDE TILTING CARRIAGE (4.5 TON - 1270 MM) (ANSI - JLG)

FIGURE 3-9. SIDE TILTING CARRIAGE (4.5 TON - 1575 MM) (ANSI - JLG)

FIGURE 3-11. SIDE TILTING CARRIAGE (4.5 TON - 1829 MM) (ANSI - JLG)

FIGURE 3-15. FORK POSITIONING CARRIAGE WITH FORKS (4.0 TON) (CE & AUS)

FIGURE 3-16. FORK POSITIONING CARRIAGE WITH FORKS (4.5 TON) (ANSI - JLG)

FIGURE 3-17. DUAL FORK CARRIAGE ASSEMBLY

FIGURE 3-18. DUAL FORK CARRIAGE VALVE ASSEMBLY

FIGURE 3-21. CARRIAGE ASSEMBLY (JOHN DEERE FIT) (CE & AUS)

FIGURE 3-22. CARRIAGE ASSEMBLY (MANITOU FIT) (CE & AUS)

FIGURE 3-23. DUAL TINE BAILING FORK CARRIAGE (CE & AUS)

FIGURE 3-24. FEM CARRIAGE AND FORKS (CE & AUS)

FIGURE 3-40. CARRIAGE ASSEMBLY (JCB FIT) (CE & AUS)

FIGURE 3-47. FORK MOUNTED BUCKET (1.0 M³) (ANSI - JLG)

FIGURE 3-51. MULTI-PURPOSE GRAPPLE BUCKET (2450 MM) (ANSI - JLG)

FIGURE 3-52. MULTI-PURPOSE GRAPPLE BUCKET (WIDE GRIP - 2450 MM) (CE & AUS)

FIGURE 3-53. MANURE GRAPPLE BUCKET (CE & AUS)

FIGURE 3-55. BUCKET GUARD

FIGURE 3-56. BUCKET TEETH KIT

FIGURE 3-57. BALE HANDLER KIT (SPIKES) (CE & AUS)

FIGURE 3-58. BALE HANDLER KIT (SPIKES TO TUBE) (CE & AUS)

FIGURE 3-62. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH) (CE)

FIGURE 3-63. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH) (ANSI - JLG)

Show all 254 sections

FIGURE 3-64. TRUSS BOOM (3 FT WITH WINCH)

FIGURE 3-67. CRANE HOOK (CE & AUS)

FIGURE 3-68. CRANE HOOK (ANSI - JLG)

FIGURE 3-69. FORK MOUNTED HOOK (4 TON) (ANSI - JLG)

FIGURE 3-70. FORK MOUNTED HOOK (4 TON) (CE)

FIGURE 3-71. BALE HANDLER (TUBE CLAMP) (CE & AUS)

FIGURE 3-72. BALE HANDLER (SPIKE CLAMP) (CE & AUS)51 topics

FIGURE 3-73. MUCK FORK AND GRAB (CE & AUS)
FIGURE 3-74. PIPE HANDLER CARRIAGE (CE & AUS - JLG)
FIGURE 3-75. PIPE HANDLER CARRIAGE (ANSI - JLG)
FIGURE 3-76. FORK MOUNTED BASKET (DOMESTIC) (ANSI - JLG)
FIGURE 3-77. FORK MOUNTED BASKET (ISO) (ANSI - JLG)
FIGURE 3-78. FORK MOUNTED BASKET (FRENCH) (ANSI - JLG)
FIGURE 3-79. FORK MOUNTED PLATFORM
FIGURE 3-80. FORK MOUNTED TRASH HOPPER
FIGURE 3-81. CONCRETE BUCKET (CE)
FIGURE 3-82. SWEEPER (CE & AUS)
FIGURE 3-83. SWEEPER (ANSI)
FIGURE 3-84. AUGER (COUPLER MOUNTED) (CE & AUS)
FIGURE 3-95. FORK TRANSPORT LATCH INSTALLATION (CE & AUS)
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION (74.4KW - ULS - PISTON PUMP)
FIGURE 4-2. ENGINE INSTALLATION (90KW - ULS - PISTON PUMP)
FIGURE 4-3. ENGINE INSTALLATION (100KW - ULS - PISTON PUMP)
FIGURE 4-4. ENGINE INSTALLATION (74.4KW - LS - PISTON PUMP)
FIGURE 4-5. ENGINE INSTALLATION (90KW - LS - PISTON PUMP)
FIGURE 4-6. ENGINE MOUNTING INSTALLATION (74.4KW)
FIGURE 4-7. ENGINE MOUNTING INSTALLATION (90KW/100KW)
FIGURE 4-9. 3.6L ENGINE (90KW - ULS - PISTON PUMP)
FIGURE 4-13. BRACKET GUARD INSTALLATION
FIGURE 4-14. FUEL LINES INSTALLATION (ULS)
FIGURE 4-15. FUEL LINES INSTALLATION (ULS - RHOC)
FIGURE 4-16. FUEL LINES INSTALLATION (LS)
FIGURE 4-17. FUEL LINES INSTALLATION (LS - RHOC)
FIGURE 4-18. EXHAUST INSTALLATION (ULS)
FIGURE 4-19. EXHAUST INSTALLATION (LS)
FIGURE 4-20. COOLING PACKAGE INSTALLATION (74.4KW - ULS)
FIGURE 4-21. COOLING PACKAGE INSTALLATION (74.4KW - LS)
FIGURE 4-22. COOLING PACKAGE INSTALLATION (90KW - ULS)
FIGURE 4-23. COOLING PACKAGE INSTALLATION (90KW - LS)
FIGURE 4-24. COOLING FAN INSTALLATION
FIGURE 4-25. FAN LINES INSTALLATION (74.4KW)
FIGURE 4-26. FAN LINES INSTALLATION (90KW)
FIGURE 4-27. FAN DRIVE MOTOR (NO RHOC)
FIGURE 4-28. FAN DRIVE MOTOR (RHOC)
FIGURE 4-29. PRIMARY FUEL FILTER INSTALLATION (74.4KW - ULS)
FIGURE 4-30. FUEL FILTER INSTALLATION (90/100KW - ULS)
FIGURE 4-31. PRIMARY FUEL FILTER INSTALLATION (90KW - LS)
FIGURE 4-32. PRIMARY FUEL FILTER INSTALLATION (74.4KW - LS)
FIGURE 4-33. AIR CLEANER INSTALLATION (74.4KW - ULS)
FIGURE 4-34. AIR CLEANER INSTALLATION (90/100KW)
FIGURE 4-35. AIR CLEANER INSTALLATION (74.4KW - LS)
FIGURE 4-36. AIR CLEANER ASSEMBLY (74.4KW)
FIGURE 4-37. AIR CLEANER ASSEMBLY (90/100KW)
FIGURE 4-38. AIR INTAKE LINES INSTALLATION (74.4KW - ULS)
FIGURE 4-39. AIR INTAKE LINES INSTALLATION (90/100KW - ULS)
FIGURE 4-40. AIR INTAKE LINES INSTALLATION (74.4KW - LS)
FIGURE 4-41. AIR INTAKE LINES INSTALLATION (90KW - LS)

FIGURE 4-42. COOLER INSTALLATION (74.4KW)

FIGURE 4-43. COOLER INSTALLATION (90KW)

FIGURE 4-44. RADIATOR COOLING PACKAGE (74.4KW)

FIGURE 4-45. RADIATOR COOLING PACKAGE (90KW)

FIGURE 4-46. REMOTE HOC INSTALLATION

FIGURE 4-47. COOLANT LINES INSTALLATION (ULS)

FIGURE 4-48. COOLANT LINES INSTALLATION (LS)

FIGURE 4-49. COOLER LINES INSTALLATION (74.4KW) (Prior to SN 1160008434)

FIGURE 4-50. COOLER LINES INSTALLATION (74.4KW) (SN 1160008434 to Present)

FIGURE 4-51. COOLER LINES INSTALLATION (90KW)

FIGURE 4-52. CAC LINES INSTALLATION (ULS)

FIGURE 4-53. CAC LINES INSTALLATION (LS)

FIGURE 4-54. SURGE TANK INSTALLATION

FIGURE 4-55. TANK EXPANSION

FIGURE 4-56. BULKHEAD INSTALLATION

FIGURE 4-57. DEF CONTROL MODULE INSTALLATION (ULS)

FIGURE 4-58. DEF TANK INSTALLATION (ULS) (Prior to SN 1160008715)

FIGURE 4-59. DEF TANK INSTALLATION (ULS) (SN 1160008715 to Present)

FIGURE 4-60. DEF LINES INSTALLATION (ULS)

FIGURE 4-62. DEF TANK ASSEMBLY (ULS) (SN 1160008715 to Present)

FIGURE 4-63. REMOTE FUEL PUMP INSTALLATION (74.4KW)

FIGURE 4-64. HYDRAULIC PUMP INSTALLATION (74.4KW)

FIGURE 4-65. HYDRAULIC PUMP INSTALLATION (90KW)

FIGURE 4-66. HEATER LINES INSTALLATION (ULS)

FIGURE 4-67. HEATER LINES INSTALLATION (LS)

FIGURE 4-68. BLOCK HEATER INSTALLATION (230V - LS)

FIGURE 4-69. BLOCK HEATER INSTALLATION (120V - LS - JLG)

FIGURE 4-70. BLOCK HEATER (ULS)

FIGURE 4-71. BLOCK HEATER (LS)

FIGURE 4-72. A/C PUMP INSTALLATION

FIGURE 4-73. A/C LINES INSTALLATION

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. AXLES INSTALLATION (NO HYDRAULIC PARK BRAKE)

FIGURE 5-2. AXLES INSTALLATION (HYDRAULIC PARK BRAKE)

FIGURE 5-3. FRONT AXLE INSTALLATION (NO HYDRAULIC PARK BRAKE)

FIGURE 5-4. FRONT AXLE, CENTRAL HOUSING (NO HYDRAULIC PARK BRAKE)

FIGURE 5-5. FRONT AXLE, DIFFERENTIAL (NO HYDRAULIC PARK BRAKE)

FIGURE 5-6. FRONT AXLE, HUB REDUCTION (NO HYDRAULIC PARK BRAKE)

FIGURE 5-7. FRONT AXLE, BRAKES (NO HYDRAULIC PARK BRAKE)

FIGURE 5-8. FRONT AXLE, STEERING (NO HYDRAULIC PARK BRAKE)

FIGURE 5-9. FRONT AXLE INSTALLATION (HYDRAULIC PARK BRAKE)

FIGURE 5-10. FRONT AXLE, CENTRAL HOUSING (HYDRAULIC PARK BRAKE)

FIGURE 5-11. FRONT AXLE, DIFFERENTIAL (HYDRAULIC PARK BRAKE)

FIGURE 5-12. FRONT AXLE, HUB REDUCTION (HYDRAULIC PARK BRAKE)

FIGURE 5-13. FRONT AXLE, BRAKES (HYDRAULIC PARK BRAKE)

FIGURE 5-14. FRONT AXLE, STEERING (HYDRAULIC PARK BRAKE)

FIGURE 5-15. REAR AXLE INSTALLATION

FIGURE 5-16. REAR AXLE, CENTRAL HOUSING

FIGURE 5-17. REAR AXLE, DIFFERENTIAL

FIGURE 5-18. REAR AXLE, HUB REDUCTION

FIGURE 5-19. REAR AXLE, BRAKES

FIGURE 5-20. REAR AXLE, STEERING

FIGURE 5-21. DIFFERENTIAL KIT

FIGURE 5-22. REDUCTION BUSHING KIT

FIGURE 5-23. PLANET GEAR CARRIER KIT

FIGURE 5-24. STEERING CASE KIT, (LF, RR)

FIGURE 5-25. STEERING CASE KIT, (RF, LR)

FIGURE 5-26. STEERING ADJUST BOLT KIT

FIGURE 5-27. RING GEAR SUPPORT KIT

FIGURE 5-28. PISTON KIT (LH)

FIGURE 5-29. PISTON KIT (RH)

FIGURE 5-30. DIFFERENTIAL KIT

FIGURE 5-31. PISTON KIT

FIGURE 5-32. TRUNION KIT50 topics

FIGURE 5-33. DRIVE SHAFTS INSTALLATION
FIGURE 5-34. REMOTE GREASE SYSTEM INSTALLATION (Prior to SN 1160008597)
FIGURE 5-35. REMOTE GREASE SYSTEM INSTALLATION (SN 1160008597 to Present)
FIGURE 5-36. AXLE SHIM INSTALLATION (24IN WHEEL)
FIGURE 5-37. TRANSMISSION INSTALLATION (4 SPD)
FIGURE 5-38. TRANSMISSION INSTALLATION (6 SPD - 90KW)
FIGURE 5-39. TRANSMISSION INSTALLATION (6 SPD - 97KW)
FIGURE 5-40. TRANSMISSION (4 SPD)
FIGURE 5-41. TRANSMISSION (6 SPD - 90KW)
FIGURE 5-42. TRANSMISSION (6 SPD - HHP - 97KW)
FIGURE 5-43. PLANETARY CASE AND PARTS GROUP
FIGURE 5-44. TORQUE CONVERTER GROUP
FIGURE 5-45. TORQUE CONVERTER GROUP
FIGURE 5-46. TRANSFER GEAR AND CASE GROUP
FIGURE 5-47. TRANSFER GEAR AND CASE GROUP
FIGURE 5-48. TRANSMISSION HYDRAULIC CONTROL GROUP
FIGURE 5-49. INPUT SHAFT GROUP
FIGURE 5-50. TRANSMISSION CLUTCH GROUP
FIGURE 5-51. CLUTCH AND GEAR GROUP
FIGURE 5-52. TRANSMISSION PUMP GROUP
FIGURE 5-53. OUTPUT SHAFT GROUP
FIGURE 5-54. SPEED SENSOR
FIGURE 5-55. IDLER GEAR
FIGURE 5-56. REAR TRANSMISSION CASE
FIGURE 5-57. PLANETARY CASE
FIGURE 5-58. FRONT TRANSFER CASE
FIGURE 5-59. REAR TRANSFER CASE
FIGURE 5-60. FRONT TRANSFER CASE
FIGURE 5-61. REAR TRANSFER CASE
FIGURE 5-62. RELIEF VALVE
FIGURE 5-63. SOLENOID VALVE
FIGURE 5-64. SOLENOID VALVE
FIGURE 5-65. FRONT TRANSMISSION CASE ASSEMBLY
FIGURE 5-66. REAR TRANSMISSION CASE ASSEMBLY
FIGURE 5-71. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)
FIGURE 5-72. LEFT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)
FIGURE 5-74. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)
FIGURE 5-75. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)
FIGURE 5-77. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)
FIGURE 5-78. LEFT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)
FIGURE 5-80. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 440/80-24)
FIGURE 5-83. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 400/80-24)
FIGURE 5-89. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)
FIGURE 5-90. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)
FIGURE 5-91. WHEEL CHOCK INSTALLATION
FIGURE 5-94. FENDER ASSEMBLY
FIGURE 5-95. FENDER ASSEMBLY
FIGURE 5-96. FENDER ASSEMBLY
FIGURE 5-97. FENDER ASSEMBLY
FIGURE 5-98. FENDER ASSEMBLY

FIGURE 5-99. FENDER ASSEMBLY

FIGURE 5-100. FENDER ASSEMBLY

FIGURE 5-101. FENDER ASSEMBLY

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTS INSTALLATION (JLG)

FIGURE 6-2. ENCLOSED CAB INSTALLATION (JLG)

FIGURE 6-3. ENCLOSED CAB ASSEMBLY (JLG) (Prior to SN 1160008716)

FIGURE 6-4. ENCLOSED CAB ASSEMBLY (JLG) (SN 1160008716 to Present)

FIGURE 6-5. ENCLOSED CAB GROUP (JLG)

FIGURE 6-6. ENCLOSED CAB (DEUTZ-FAHR) (SN 1160008716 to Present)

FIGURE 6-9. ENCLOSED CAB PLUG GROUP

FIGURE 6-10. OPEN CAB PLUG GROUP

FIGURE 6-11. REAR WINDOW INSTALLATION

FIGURE 6-12. REAR WINDOW ASSEMBLY

FIGURE 6-13. DOOR INSTALLATION (JLG)

FIGURE 6-14. DOOR ASSEMBLY (AG - DEUTZ-FAHR)

FIGURE 6-15. DOOR ASSEMBLY (AG - JLG)

FIGURE 6-16. CAB DOOR

FIGURE 6-17. DOOR UPPER GLASS ASSEMBLY

FIGURE 6-18. CAB LATCH ASSEMBLY

FIGURE 6-19. CAB DOOR TRIGGER ASSEMBLY

FIGURE 6-20. DOOR STRAP INSTALLATION

FIGURE 6-21. ENCLOSED CAB TRIM INSTALLATION (Prior to SN 1160008716)

FIGURE 6-22. ENCLOSED CAB TRIM INSTALLATION (SN 1160008716 to Present)

FIGURE 6-23. DASH COVER ASSEMBLY

FIGURE 6-24. RECIRCULATION GRILLE COVER PANEL ASSEMBLY (Prior to SN 1160008716)

FIGURE 6-25. REAR PANEL COVER ASSEMBLY

FIGURE 6-26. ADJUSTABLE ARMREST INSTALLATION

FIGURE 6-27. HEADLINER INSTALLATION

FIGURE 6-28. HEADLINER/RADIO READY INSTALLATION

FIGURE 6-29. COMMON CAB TRIM INSTALLATION

FIGURE 6-30. CAB TRIM INSTALLATION (Prior to SN 1160008716)

FIGURE 6-31. CAB TRIM INSTALLATION (SN 1160008716 to Present)

FIGURE 6-32. ROOF CAP INSTALLATION (A/C - JLG)

FIGURE 6-33. ROOF CAP INSTALLATION (NO A/C - JLG)

FIGURE 6-34. FRONT COVER INSTALLATION

FIGURE 6-35. FILTER TRAY PANEL

FIGURE 6-36. FRONT DUCT COVER

FIGURE 6-37. SEAT ASSEMBLY

FIGURE 6-38. SEAT INSTALLATION (STANDARD - JLG)

FIGURE 6-39. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)

FIGURE 6-40. SEAT ASSEMBLY

FIGURE 6-41. SEAT INSTALLATION (PREMIUM - JLG)

FIGURE 6-42. SEAT INSTALLATION (MECHANICAL - JLG)

FIGURE 6-43. UPPER SEAT ASSEMBLY

FIGURE 6-44. UPPER SEAT ASSEMBLY

FIGURE 6-45. SUSPENSION KIT

FIGURE 6-46. SEAT BELT INSTALLATION (3IN)

FIGURE 6-47. SEAT BELT INSTALLATION (2IN)

FIGURE 6-48. HEATER INSTALLATION (Prior to SN 1160008716)

FIGURE 6-49. HEATER INSTALLATION (SN 1160008716 to Present)

FIGURE 6-50. HEATER AND A/C INSTALLATION (Prior to SN 1160008716)

FIGURE 6-51. HEATER AND A/C INSTALLATION (SN 1160008716 to Present)

FIGURE 6-53. HEATER ASSEMBLY (SN 1160008716 to Present)

FIGURE 6-54. HEATER AND A/C ASSEMBLY (Prior to SN 1160008716)

FIGURE 6-55. HEATER AND A/C ASSEMBLY (SN 1160008716 to Present)

FIGURE 6-56. HEATER

FIGURE 6-57. HEATER

FIGURE 6-58. HEATER AND A/C

FIGURE 6-59. HEATER AND A/C

FIGURE 6-60. CAB CONDENSER ASSEMBLY

FIGURE 6-61. CONDENSER61 topics

FIGURE 6-62. A/C RECEIVER DRIER
FIGURE 6-63. ROOF WIPER INSTALLATION
FIGURE 6-64. FRONT NOSE CONE INSTALLATION (SIDELIGHT)
FIGURE 6-65. RETRACTABLE SUNSCREEN INSTALLATION
FIGURE 6-66. CAB STEP INSTALLATION
FIGURE 6-67. FLOOR MAT INSTALLATION
FIGURE 6-68. REAR WINDOW INSTALLATION (WO/WIPER) (CAN & ISO)
FIGURE 6-69. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)
FIGURE 6-70. CAB GUARD INSTALLATION (TOP)
FIGURE 6-71. CAB GUARD INSTALLATION (FRONT)
FIGURE 6-72. CAB GUARD INSTALLATION (TOP AND FRONT)
FIGURE 6-73. NUMBER PLATE BRACKET INSTALLATION (NO CAB GUARD)
FIGURE 6-74. NUMBER PLATE BRACKET INSTALLATION (CAB GUARD)
FIGURE 6-75. HITCH MIRROR INSTALLATION (CONVEX)
FIGURE 6-76. HITCH MIRROR INSTALLATION (FLAT)
FIGURE 6-77. MIRROR ASSEMBLY (CONVEX)
FIGURE 6-78. INTERIOR MIRROR INSTALLATION
FIGURE 6-79. INTERIOR MIRROR
FIGURE 6-80. BASIC MIRROR INSTALLATION (Prior to SN 1160008716)
FIGURE 6-81. BASIC MIRROR INSTALLATION (SN 1160008716 to Present)
FIGURE 6-82. FRONT WIPER INSTALLATION
FIGURE 6-83. WASHER TANK INSTALLATION
FIGURE 6-84. WASHER HOSES INSTALLATION
FIGURE 6-85. HAMMER INSTALLATION
FIGURE 6-86. HAMMER ATTACHMENT ASSEMBLY
FIGURE 6-87. LEVEL INDICATOR INSTALLATION
FIGURE 6-88. HVAC CAB ACTUATOR
FIGURE 6-89. MIRROR INSTALLATION
SECTION 7 - CONTROLS
FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION
FIGURE 7-2. ACCELERATOR PEDAL
FIGURE 7-3. BRAKE PEDAL INSTALLATION (Prior to SN 1160008716)
FIGURE 7-4. BRAKE PEDAL INSTALLATION (SN 1160008716 to Present)
FIGURE 7-5. BRAKE PEDAL
FIGURE 7-6. BRAKE PEDAL PLATE
FIGURE 7-7. BRAKE SENSOR INSTALLATION
FIGURE 7-8. SWITCH PLATE ASSEMBLY
FIGURE 7-9. PARKING BRAKE INSTALLATION (CABLE)
FIGURE 7-10. PARKING BRAKE INSTALLATION (SAHR)
FIGURE 7-11. PARKING BRAKE COVER (MECHANICAL)
FIGURE 7-12. PARKING CABLE ASSEMBLY (MECHANICAL)
FIGURE 7-13. STEERING WHEEL INSTALLATION
FIGURE 7-14. STEERING WHEEL
FIGURE 7-15. STEERING COLUMN INSTALLATION (Prior to SN 1160008716)
FIGURE 7-16. STEERING COLUMN INSTALLATION (SN 1160008716 to Present)
FIGURE 7-17. TILT STEERING COLUMN
FIGURE 7-18. HORN INSTALLATION
FIGURE 7-19. HORN BUTTON INSTALLATION (JLG)
FIGURE 7-20. JOYSTICK INSTALLATION
FIGURE 7-23. WIPER-TURN SWITCH (NO SPEED) (Prior to SN 1160008715)
FIGURE 7-24. WIPER-TURN SWITCH (NO SPEED) (SN 1160008715 to Present)
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. COMMON HYDRAULICS INSTALLATION
FIGURE 8-2. HYDRAULICS INSTALLATION
FIGURE 8-3. MAIN CONTROL VALVE INSTALLATION
FIGURE 8-4. PRIORITY VALVE INSTALLATION (Prior to SN 1160008715)
FIGURE 8-5. PRIORITY VALVE INSTALLATION (SN 1160008715 to Present)
FIGURE 8-6. STEER SELECT VALVE INSTALLATION
FIGURE 8-7. VALVE ASSEMBLY
FIGURE 8-8. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)
FIGURE 8-9. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)

FIGURE 8-10. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)

FIGURE 8-11. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)

FIGURE 8-12. BRAKE LINES INSTALLATION

FIGURE 8-13. BRAKE ACCUMULATOR INSTALLATION

FIGURE 8-14. SAHR LINES INSTALLATION

FIGURE 8-15. BRAKE LINES INSTALLATION

FIGURE 8-16. BRAKE ACCUMULATOR

FIGURE 8-17. STEERING LINES INSTALLATION

FIGURE 8-18. SUCTION LINES INSTALLATION

FIGURE 8-19. BOOM LINES INSTALLATION

FIGURE 8-20. PRIORITY LINES INSTALLATION

FIGURE 8-21. RETURN LINES INSTALLATION (Prior to SN 1160008715)

FIGURE 8-22. RETURN LINES INSTALLATION (SN 1160008715 to Present)

FIGURE 8-23. RETURN LINES INSTALLATION (SAHR)

FIGURE 8-24. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL)

FIGURE 8-25. BOOM RAISE HOSES INSTALLATION (RIDE CONTROL)

FIGURE 8-26. REAR AUX HYDRAULICS INSTALLATION (SINGLE) (Prior to SN 1160008716)

FIGURE 8-27. REAR AUX HYDRAULICS INSTALLATION (SINGLE) (SN 1160008716 to Present)

FIGURE 8-28. REAR AUX HYDRAULICS INSTALLATION (TWIN) (Prior to SN 1160008716)

FIGURE 8-29. REAR AUX HYDRAULICS INSTALLATION (TWIN) (SN 1160008716 to Present)

FIGURE 8-30. TRAILER BRAKE INSTALLATION (Prior to SN 1160008716)

FIGURE 8-31. TRAILER BRAKE INSTALLATION (SN 1160008716 to Present)

FIGURE 8-32. TRAILER BRAKE INSTALLATION (ITALIAN) (Prior to SN 1160008716)

FIGURE 8-33. TRAILER BRAKE INSTALLATION (ITALIAN) (SN 1160008716 to Present)

FIGURE 8-34. BOOM HYDRAULIC INSTALLATION

FIGURE 8-35. MAIN HYDRAULIC PUMP INSTALLATION

FIGURE 8-36. IMPLEMENT PUMP INSTALLATION

FIGURE 8-37. IMPLEMENT PUMP INSTALLATION

FIGURE 8-38. LIFT CYLINDER INSTALLATION

FIGURE 8-39. COMPENSATION CYLINDER INSTALLATION

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. LIFT CYLINDER

FIGURE 9-2. TILT CYLINDER

FIGURE 9-3. EXTEND/RETRACT CYLINDER ASSEMBLY

FIGURE 9-4. INNER EXTEND/RETRACT CYLINDER

FIGURE 9-5. OUTER EXTEND/RETRACT CYLINDER

FIGURE 9-6. COMPENSATION CYLINDER (Prior to SN 1160008715)

FIGURE 9-7. COMPENSATION CYLINDER (SN 1160008715 to Present)

FIGURE 9-8. COUPLER LOCKING CYLINDER ASSEMBLY

FIGURE 9-9. COUPLER LOCKING CYLINDER

FIGURE 9-10. SIDE TILT CYLINDER

FIGURE 9-11. PIPE HANDLER CYLINDER

FIGURE 9-12. SIDE SHIFT CARRIAGE CYLINDER

FIGURE 9-13. FORK POSITIONING CYLINDER

FIGURE 9-14. MAIN CONTROL VALVE (AG)

FIGURE 9-15. MAIN CONTROL VALVE (AG)

FIGURE 9-16. PRIORITY FLOW MANIFOLD (Prior to SN 1160008715)

FIGURE 9-17. PRIORITY FLOW MANIFOLD VALVE (SN 1160008715 to Present)

FIGURE 9-18. STEERING SELECT VALVE

FIGURE 9-19. DIVERTOR VALVE ASSEMBLY (HI FLOW)

FIGURE 9-20. DIVERTOR VALVE

FIGURE 9-21. DIVERTOR VALVE

FIGURE 9-22. DIVERTOR VALVE

FIGURE 9-23. FLOW DIVIDER VALVE

FIGURE 9-24. HYDRAULIC HITCH CONTROL VALVE (Prior to SN 1160008597)

FIGURE 9-25. HYDRAULIC HITCH CONTROL VALVE (SN 1160008597 to Present)

FIGURE 9-26. FAN MOTOR CONTROL VALVE

FIGURE 9-27. BOOM CABLE ASSEMBLY

FIGURE 9-28. IMPLEMENT PUMP

FIGURE 9-29. IMPLEMENT PUMP

FIGURE 9-30. VALVE, RIDE CONTROL

FIGURE 9-31. VALVE, TRAILER BRAKE

SECTION 10 - ELECTRICAL64 topics

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (Prior to SN 1160008717)
FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (SN 1160008717 to Present)
FIGURE 10-3. FRONT FRAME HARNESS (Prior to SN 1160008717)
FIGURE 10-4. FRONT FRAME HARNESS (SN 1160008717 to Present)
FIGURE 10-5. REAR FRAME HARNESS (Prior to SN 1160008717)
FIGURE 10-6. REAR FRAME HARNESS (SN 1160008717 to Present)
FIGURE 10-7. ENGINE WIRING INSTALLATION (ULS)
FIGURE 10-8. ENGINE HARNESS (ULS)
FIGURE 10-9. ENGINE ECU INSTALLATION (ULS)
FIGURE 10-10. ENGINE WIRING INSTALLATION (LS)
FIGURE 10-11. ENGINE HARNESS (LS)
FIGURE 10-12. ENGINE ECU INSTALLATION (LS)
FIGURE 10-13. FUEL PUMP HARNESS
FIGURE 10-14. GLOW PLUG RELAY HARNESS
FIGURE 10-15. ELECTRICAL COMPONENTS INSTALLATION
FIGURE 10-16. POWER DISTRIBUTION ELECTRICAL BOX
FIGURE 10-17. 200 AMP RELAY INSTALLATION
FIGURE 10-18. BATTERY INSTALLATION (STANDARD)
FIGURE 10-19. BATTERY INSTALLATION (DUAL)
FIGURE 10-20. CAB ELECTRICAL INSTALLATION
FIGURE 10-21. CAB HARNESS
FIGURE 10-22. STANDARD ELECTRICAL BOARD ASSEMBLY
FIGURE 10-23. OPTION 1 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-24. OPTION 2 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-25. CAB OPTION HARNESS
FIGURE 10-26. CAB HEATER HARNESS INSTALLATION
FIGURE 10-28. CAB HEATER HARNESS (SN 1160008716 to Present)
FIGURE 10-29. A/C OPTION HARNESS
FIGURE 10-30. DASH ELECTRICS INSTALLATION (ULS)
FIGURE 10-31. DASH ELECTRICS INSTALLATION (LS)
FIGURE 10-32. REVERSE CAMERA INSTALLATION (TRAILER BRAKES)
FIGURE 10-33. REVERSE CAMERA INSTALLATION (NO TRAILER BRAKES)
FIGURE 10-34. REVERSE ALARM INSTALLATION
FIGURE 10-35. REVERSE SENSOR INSTALLATION (NO HYDRAULIC HITCH)
FIGURE 10-36. REVERSE SENSOR INSTALLATION (HYDRAULIC HITCH)
FIGURE 10-37. REVERSE SENSOR HARNESS
FIGURE 10-38. CLEARSKY INSTALLATION (A/C - LONG ROOF CAP) (Prior to SN 1160008715)
FIGURE 10-39. CLEARSKY INSTALLATION (A/C - LONG ROOF CAP) (SN 1160008715 to Present)
FIGURE 10-40. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)
FIGURE 10-41. CLEARSKY HARNESS (A/C)
FIGURE 10-42. TELEMATICS CAP INSTALLATION
FIGURE 10-43. DIP LIGHTS INSTALLATION (RHD - NO OUTRIGGERS)
FIGURE 10-44. DIP LIGHTS INSTALLATION (LHD - NO OUTRIGGERS)
FIGURE 10-45. LICENSE PLATE LAMP INSTALLATION
FIGURE 10-46. LICENSE LIGHT HARNESS
FIGURE 10-47. CAB WORKLIGHTS INSTALLATION (NO A/C)
FIGURE 10-48. CAB WORKLIGHTS INSTALLATION (A/C)
FIGURE 10-49. CAB WORKLIGHTS INSTALLATION (NO A/C - LED)
FIGURE 10-50. CAB WORKLIGHTS INSTALLATION (A/C - LED)
FIGURE 10-51. BOOM WORKLIGHTS INSTALLATION
FIGURE 10-52. BOOM LED WORKLIGHTS INSTALLATION
FIGURE 10-53. BOOM WORKLIGHTS HARNESS
FIGURE 10-54. BEACON LIGHT INSTALLATION
FIGURE 10-55. BEACON BRACKET INSTALLATION (Prior to SN 1160008716)
FIGURE 10-56. BEACON BRACKET INSTALLATION (AG) (SN 1160008716 to Present)
FIGURE 10-57. TRAILER ELECTRICS INSTALLATION
FIGURE 10-58. LINK TRAILER HARNESS
FIGURE 10-59. MULTIFUNCTION DISPLAY INSTALLATION
FIGURE 10-60. ENGINE SPEED SET SWITCH INSTALLATION
FIGURE 10-61. DECLUTCH SWITCH INSTALLATION
FIGURE 10-62. FOG LAMP SWITCH INSTALLATION (Prior to SN 1160008597)
FIGURE 10-63. LSI SENSOR INSTALLATION
FIGURE 10-64. LSI DISPLAY INSTALLATION
FIGURE 10-67. LMIS INSTALLATION (NO MULTIFUNCTION DISPLAY)

FIGURE 10-68. LMIS INSTALLATION (MULTIFUNCTION DISPLAY)

FIGURE 10-69. LMIS CONTROLLER INSTALLATION

FIGURE 10-70. LMIS CABLE REEL INSTALLATION (NO RIDE CONTROL)

FIGURE 10-71. LMIS INSTALLATION MECH

FIGURE 10-72. LMIS INSTALLATION MECH (RIDE CONTROL)

FIGURE 10-73. LMIS WIRING INSTALLATION

FIGURE 10-74. LMIS CHASSIS HARNESS

FIGURE 10-75. LMIS BEACON INSTALLATION

FIGURE 10-76. BOOM ANGLE SENSOR INSTALLATION

FIGURE 10-77. EARTH STRAP INSTALLATION

FIGURE 10-78. BOOM RETRACT SENSOR INSTALLATION

FIGURE 10-79. IGNITION SWITCH INSTALLATION (JLG)

FIGURE 10-80. BOOM HARNESS

FIGURE 10-81. SEAT ADAPTOR HARNESS

FIGURE 10-82. NO ROAD LIGHTS INSTALLATION

FIGURE 10-83. LSI SWITCH INSTALLATION

FIGURE 10-84. LSI SENSOR COVER INSTALLATION

SECTION 11 - DECALS

FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION

FIGURE 11-2. DECALS INSTALLATION (3510PS - JLG)

FIGURE 11-3. DECALS INSTALLATION (ULS) (CE)

FIGURE 11-4. DECALS INSTALLATION (LS) (AUS - JLG)

FIGURE 11-5. DECALS INSTALLATION (LS) (CIS - JLG)

FIGURE 11-6. DECALS INSTALLATION (ULS) (ANSI - JLG)

FIGURE 11-7. DECALS INSTALLATION (LS) (JLG)

FIGURE 11-8. DECAL SOUND PLATE INSTALLATION (106DB)

FIGURE 11-9. DECAL SOUND PLATE INSTALLATION (107DB)

FIGURE 11-10. LOAD CHART 10M (JLG) (METRIC)

FIGURE 11-11. LOAD CHART 10M (JLG) (AUS)

FIGURE 11-12. HOMOLOGATION PLATE INSTALLATION

FIGURE 11-13. REFLECTORS INSTALLATION

SECTION 12 - RECOMMENDED SPARE PARTS

FIGURE 12-1. RECOMMENDED SPARE PARTS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (1,316 pages). Open the sample pages (PDF, 604 KB)

Sample pages from the JLG 35.10, 3510PS Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 335: SECTION 4 - ENGINE AND ATTACHING PARTS
Parts illustration, page 555: SECTION 5 - DRIVE TRAIN
Parts illustration, page 1,175: SECTION 10 - ELECTRICAL

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