JLG 3507PS Telehandler Parts Manual

Name: JLG 3507PS Telehandler Parts Manual
Brand: MidWestTech
SKU: 31211268
Price: 119.87 USD
Availability: InStock

1,186 pages · Publication 31211268

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Models: 3507PS
Manual type: Parts Manual
Pages: 1,186
Publication: 31211268
Condition: Brand new

JLG 3507PS Telehandler Parts Manual, publication 31211268

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From the manual's own table of contents: 229 sections, 501 entries. See sample pages (PDF, 492 KB)

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General61 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION
FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION (NO RHOC)
FIGURE 1-3. ENGINE ENCLOSURE INSTALLATION (RHOC)
FIGURE 1-4. ENGINE ENCLOSURE COVER INSTALLATION (NO RHOC)
FIGURE 1-5. ENGINE ENCLOSURE COVER INSTALLATION (RHOC)
FIGURE 1-6. AIR INTAKE SEAL INSTALLATION
FIGURE 1-7. HOOD INSTALLATION
FIGURE 1-8. COVER PLATES INSTALLATION (NO OUTRIGGERS - ULS)
FIGURE 1-9. COVER PLATES INSTALLATION (NO OUTRIGGERS - LS)
FIGURE 1-10. COVER PLATE INSTALLATION (NO TRAILER BRAKES)
FIGURE 1-11. COVER PLATE INSTALLATION (TRAILER BRAKES)
FIGURE 1-12. COVER PLATE INSTALLATION (NO REAR AUX)
FIGURE 1-13. COVER PLATE INSTALLATION (REAR AUX)
FIGURE 1-14. COVER PLATE INSTALLATION (HYDRAULIC HITCH AND REAR AUX)
FIGURE 1-15. REAR COVER PLATE INSTALLATION (NO HYDRAULIC HITCH)
FIGURE 1-16. REAR COVER PLATE INSTALLATION (HYDRAULIC HITCH)
FIGURE 1-17. TANKS INSTALLATION
FIGURE 1-18. FUEL TANK INSTALLATION
FIGURE 1-19. HYDRAULIC TANK INSTALLATION
FIGURE 1-20. FUEL TANK ASSEMBLY
FIGURE 1-21. HYDRAULIC TANK ASSEMBLY
FIGURE 1-22. FUEL AND HYDRAULIC CAP INSTALLATION
FIGURE 1-23. HITCH RETRIEVAL INSTALLATION
FIGURE 1-24. HITCH INSTALLATION (EEC AUTO)
FIGURE 1-25. HITCH INSTALLATION (PITON)
FIGURE 1-26. HITCH ASSEMBLY (EEC AUTO)
FIGURE 1-27. SLIDING HITCH ASSEMBLY (PITON)
FIGURE 1-28. HITCH INSTALLATION (EEC MANUAL)
FIGURE 1-29. HITCH ASSEMBLY (EEC MANUAL)
FIGURE 1-30. HITCH INSTALLATION (CUNA CATEGORY C)
FIGURE 1-31. HITCH ASSEMBLY (CUNA CATEGORY C)
FIGURE 1-32. HITCH INSTALLATION (CUNA CATEGORY D2)
FIGURE 1-33. HITCH ASSEMBLY (CUNA CATEGORY D2)
FIGURE 1-34. HITCH INSTALLATION (FIXED)
FIGURE 1-35. HITCH ASSEMBLY (FIXED)
FIGURE 1-36. HITCH INSTALLATION (HYDRAULIC)
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION
FIGURE 2-2. BOOM ASSEMBLY
FIGURE 2-3. FIRST BOOM SECTION ASSEMBLY
FIGURE 2-4. SECOND BOOM SECTION ASSEMBLY
FIGURE 2-5. LINK ASSEMBLY
FIGURE 2-6. LEVER ASSEMBLY
FIGURE 2-7. MANUAL QUICK COUPLER INSTALLATION
FIGURE 2-8. HYDRAULIC QUICK COUPLER INSTALLATION
FIGURE 2-9. BOOM ANGLE INDICATOR INSTALLATION
FIGURE 2-10. BOOM PROP INSTALLATION
FIGURE 2-11. BOOM BRUSHES INSTALLATION
SECTION 3 - ATTACHMENTS
FIGURE 3-1. CARRIAGE ASSEMBLY (1524MM) (CE & AUS)
FIGURE 3-2. CARRIAGE ASSEMBLY (1829MM) (CE & AUS)
FIGURE 3-3. CARRIAGE ASSEMBLY (1225MM) (CE & AUS)
FIGURE 3-4. CARRIAGE ASSEMBLY (1270MM) (ANSI)
FIGURE 3-5. CARRIAGE ASSEMBLY (1524 MM) (ANSI)
FIGURE 3-6. CARRIAGE ASSEMBLY (1829 MM) (ANSI)
FIGURE 3-7. CARRIAGE ASSEMBLY (JOHN DEERE FIT) (CE)
FIGURE 3-8. CARRIAGE ASSEMBLY (MANITOU FIT) (CE)
FIGURE 3-9. CARRIAGE ASSEMBLY (JCB FIT) (CE)
FIGURE 3-10. DUAL TINE BAILING FORK CARRIAGE (CE & AUS)
FIGURE 3-11. FEM CARRIAGE AND FORKS (CE & AUS)

FIGURE 3-13. SIDE TILTING CARRIAGE (4.5 TON - 1270 MM) (ANSI)

FIGURE 3-14. SIDE TILTING CARRIAGE (4.5 TON - 1575 MM) (ANSI)

FIGURE 3-16. SIDE TILTING CARRIAGE (4.5 TON - 1829 MM) (ANSI)

FIGURE 3-20. FORK POSITIONING CARRIAGE WITH FORKS (4.0 TON) (CE & AUS)

FIGURE 3-21. FORK POSITIONING CARRIAGE WITH FORKS (4.5 TON) (ANSI)

FIGURE 3-22. DUAL FORK CARRIAGE ASSEMBLY

FIGURE 3-23. DUAL FORK CARRIAGE VALVE ASSEMBLY

FIGURE 3-24. FORK ROTATING CARRIAGE (4.5 TON - 1270 MM)

FIGURE 3-45. FORK MOUNTED BUCKET (1.0 M³) (ANSI)

FIGURE 3-49. MULTI-PURPOSE GRAPPLE BUCKET (2450 MM) (ANSI)

FIGURE 3-50. MULTI-PURPOSE GRAPPLE BUCKET (WIDE GRIP - 2450 MM) (CE & AUS)

FIGURE 3-51. MANURE GRAPPLE BUCKET (CE & AUS)

FIGURE 3-53. BUCKET GUARD

FIGURE 3-54. BUCKET TEETH KIT

FIGURE 3-55. BALE HANDLER KIT (SPIKES) (CE & AUS)

FIGURE 3-56. BALE HANDLER KIT (SPIKES TO TUBE) (CE & AUS)

FIGURE 3-60. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH) (CE)

FIGURE 3-61. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH) (ANSI)

FIGURE 3-62. TRUSS BOOM (3 FT WITH WINCH)

FIGURE 3-64. TRUSS BOOM (0.9 TON - 3.7M WITH WINCH) (ANSI)

FIGURE 3-65. CRANE HOOK (CE & AUS)

FIGURE 3-66. CRANE HOOK (ANSI)

FIGURE 3-67. FORK MOUNTED HOOK (4 TON) (ANSI)

Show all 230 sections

FIGURE 3-68. FORK MOUNTED HOOK (4 TON) (CE)

FIGURE 3-69. BALE HANDLER (TUBE CLAMP) (CE & AUS)

FIGURE 3-70. BALE HANDLER (SPIKE CLAMP) (CE & AUS)

FIGURE 3-71. MUCK FORK AND GRAB (CE & AUS)

FIGURE 3-72. PIPE HANDLER CARRIAGE (CE & AUS)

FIGURE 3-73. PIPE HANDLER CARRIAGE (ANSI)

FIGURE 3-74. FORK MOUNTED BASKET (DOMESTIC) (ANSI)

FIGURE 3-75. FORK MOUNTED BASKET (ISO) (ANSI)

FIGURE 3-76. FORK MOUNTED BASKET (FRENCH) (ANSI)

FIGURE 3-77. FORK MOUNTED PLATFORM

FIGURE 3-78. FORK MOUNTED TRASH HOPPER59 topics

FIGURE 3-79. CONCRETE BUCKET (CE)
FIGURE 3-80. SWEEPER (CE & AUS)
FIGURE 3-81. SWEEPER (ANSI)
FIGURE 3-82. AUGER (COUPLER MOUNTED) (CE & AUS)
FIGURE 3-86. FORK TRANSPORT LATCHES INSTALLATION
FIGURE 3-87. AUGER BIT (6INX4IN)
FIGURE 3-88. AUGER BIT (9INX4IN)
FIGURE 3-89. AUGER BIT (12INX4IN)
FIGURE 3-90. AUGER BIT (15INX4IN)
FIGURE 3-91. AUGER BIT (18INX4IN)
FIGURE 3-92. AUGER BIT (24INX4IN)
FIGURE 3-93. AUGER BIT (36INX4IN)
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION (74.4KW - ULS - PISTON PUMP)
FIGURE 4-2. ENGINE INSTALLATION (90KW - ULS - PISTON PUMP)
FIGURE 4-3. ENGINE INSTALLATION (74.4KW - LS - PISTON PUMP)
FIGURE 4-4. ENGINE INSTALLATION (90KW - LS - PISTON PUMP)
FIGURE 4-5. ENGINE MOUNTING INSTALLATION (74.4KW)
FIGURE 4-6. ENGINE MOUNTING INSTALLATION (90KW/100KW)
FIGURE 4-8. 3.6L ENGINE (90KW - ULS - PISTON PUMP)
FIGURE 4-11. ENGINE ECU INSTALLATION (ULS)
FIGURE 4-12. ENGINE ECU INSTALLATION (LS)
FIGURE 4-13. BRACKET GUARD INSTALLATION
FIGURE 4-14. FUEL LINES INSTALLATION (ULS)
FIGURE 4-15. FUEL LINES INSTALLATION (ULS - RHOC)
FIGURE 4-16. FUEL LINES INSTALLATION (LS)
FIGURE 4-17. FUEL LINES INSTALLATION (LS - RHOC)
FIGURE 4-18. EXHAUST INSTALLATION (ULS)
FIGURE 4-19. EXHAUST INSTALLATION (LS)
FIGURE 4-20. COOLING PACKAGE INSTALLATION (74.4KW - ULS)
FIGURE 4-21. COOLING PACKAGE INSTALLATION (74.4KW - LS)
FIGURE 4-22. COOLING PACKAGE INSTALLATION (90KW - ULS)
FIGURE 4-23. COOLING PACKAGE INSTALLATION (90KW - LS)
FIGURE 4-24. COOLING FAN INSTALLATION
FIGURE 4-25. FAN LINES INSTALLATION (74.4KW)
FIGURE 4-26. FAN LINES INSTALLATION (90KW)
FIGURE 4-27. FAN DRIVE MOTOR (NO RHOC)
FIGURE 4-28. FAN DRIVE MOTOR (RHOC)
FIGURE 4-29. PRIMARY FUEL FILTER INSTALLATION (74.4KW - ULS)
FIGURE 4-30. FUEL FILTER INSTALLATION (90/100KW - ULS)
FIGURE 4-31. PRIMARY FUEL FILTER INSTALLATION (90KW - LS)
FIGURE 4-32. PRIMARY FUEL FILTER INSTALLATION (74.4KW - LS)
FIGURE 4-33. AIR CLEANER INSTALLATION (74.4KW - ULS)
FIGURE 4-34. AIR CLEANER INSTALLATION (90/100KW)
FIGURE 4-35. AIR CLEANER INSTALLATION (74.4KW - LS)
FIGURE 4-36. AIR CLEANER ASSEMBLY (74.4KW)
FIGURE 4-37. AIR CLEANER ASSEMBLY (90/100KW)
FIGURE 4-38. AIR INTAKE LINES INSTALLATION (74.4KW - ULS)
FIGURE 4-39. AIR INTAKE LINES INSTALLATION (90/100KW - ULS)
FIGURE 4-40. AIR INTAKE LINES INSTALLATION (74.4KW - LS)
FIGURE 4-41. AIR INTAKE LINES INSTALLATION (90KW - LS)
FIGURE 4-42. COOLER INSTALLATION (74.4KW)
FIGURE 4-43. COOLER INSTALLATION (90KW)
FIGURE 4-44. RADIATOR COOLING PACKAGE (74.4KW)
FIGURE 4-45. RADIATOR COOLING PACKAGE (90KW)
FIGURE 4-46. REMOTE HOC INSTALLATION
FIGURE 4-47. COOLANT LINES INSTALLATION (ULS)
FIGURE 4-48. COOLANT LINES INSTALLATION (LS)
FIGURE 4-49. COOLER LINES INSTALLATION (74.4KW)

FIGURE 4-50. COOLER LINES INSTALLATION (90KW)

FIGURE 4-51. CAC LINES INSTALLATION (ULS)

FIGURE 4-52. CAC LINES INSTALLATION (LS)

FIGURE 4-53. SURGE TANK INSTALLATION

FIGURE 4-54. TANK EXPANSION

FIGURE 4-55. BULKHEAD INSTALLATION

FIGURE 4-56. DEF CONTROL MODULE INSTALLATION (ULS)

FIGURE 4-57. DEF TANK INSTALLATION (ULS)

FIGURE 4-58. DEF LINES INSTALLATION (ULS)

FIGURE 4-59. DEF TANK ASSEMBLY (ULS)

FIGURE 4-60. REMOTE FUEL PUMP INSTALLATION (74.4KW)

FIGURE 4-61. HYDRAULIC PUMP INSTALLATION (74.4KW)

FIGURE 4-62. HYDRAULIC PUMP INSTALLATION (90KW)

FIGURE 4-63. HEATER LINES INSTALLATION (ULS)

FIGURE 4-64. HEATER LINES INSTALLATION (LS)

FIGURE 4-65. BLOCK HEATER INSTALLATION (230V - LS)

FIGURE 4-66. BLOCK HEATER INSTALLATION (120V - LS)

FIGURE 4-67. BLOCK HEATER (ULS)

FIGURE 4-68. BLOCK HEATER (LS)

FIGURE 4-69. A/C PUMP INSTALLATION

FIGURE 4-70. A/C LINES INSTALLATION

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. AXLES INSTALLATION (NO HYDRAULIC PARK BRAKE)

FIGURE 5-2. AXLES INSTALLATION (HYDRAULIC PARK BRAKE)

FIGURE 5-3. FRONT AXLE INSTALLATION (NO HYDRAULIC PARK BRAKE)

FIGURE 5-4. FRONT AXLE, CENTRAL HOUSING (NO HYDRAULIC PARK BRAKE)

FIGURE 5-5. FRONT AXLE, DIFFERENTIAL (NO HYDRAULIC PARK BRAKE)

FIGURE 5-6. FRONT AXLE, HUB REDUCTION (NO HYDRAULIC PARK BRAKE)

FIGURE 5-7. FRONT AXLE, BRAKES (NO HYDRAULIC PARK BRAKE)

FIGURE 5-8. FRONT AXLE, STEERING (NO HYDRAULIC PARK BRAKE)

FIGURE 5-9. FRONT AXLE INSTALLATION (HYDRAULIC PARK BRAKE)

FIGURE 5-10. FRONT AXLE, CENTRAL HOUSING (HYDRAULIC PARK BRAKE)

FIGURE 5-11. FRONT AXLE, DIFFERENTIAL (HYDRAULIC PARK BRAKE)

FIGURE 5-12. FRONT AXLE, HUB REDUCTION (HYDRAULIC PARK BRAKE)

FIGURE 5-13. FRONT AXLE, BRAKES (HYDRAULIC PARK BRAKE)

FIGURE 5-14. FRONT AXLE, STEERING (HYDRAULIC PARK BRAKE)

FIGURE 5-15. REAR AXLE INSTALLATION

FIGURE 5-16. REAR AXLE, CENTRAL HOUSING

FIGURE 5-17. REAR AXLE, DIFFERENTIAL

FIGURE 5-18. REAR AXLE, HUB REDUCTION

FIGURE 5-19. REAR AXLE, BRAKES

FIGURE 5-20. REAR AXLE, STEERING

FIGURE 5-21. DIFFERENTIAL KIT

FIGURE 5-22. REDUCTION BUSHING KIT

FIGURE 5-23. PLANET GEAR CARRIER KIT

FIGURE 5-24. STEERING CASE KIT, (LF, RR)

FIGURE 5-25. STEERING CASE KIT, (RF, LR)

FIGURE 5-26. STEERING ADJUST BOLT KIT

FIGURE 5-27. RING GEAR SUPPORT KIT

FIGURE 5-28. PISTON KIT (LH)

FIGURE 5-29. PISTON KIT (RH)

FIGURE 5-30. DIFFERENTIAL KIT

FIGURE 5-31. PISTON KIT

FIGURE 5-32. DRIVE SHAFTS INSTALLATION

FIGURE 5-33. REMOTE GREASE SYSTEM INSTALLATION

FIGURE 5-34. AXLE SHIM INSTALLATION

FIGURE 5-35. TRANSMISSION INSTALLATION (4 SPD)

FIGURE 5-36. TRANSMISSION INSTALLATION (6 SPD - 90KW)

FIGURE 5-37. TRANSMISSION (4 SPD)

FIGURE 5-38. TRANSMISSION (6 SPD - 90KW)

FIGURE 5-39. PLANETARY CASE AND PARTS GROUP

FIGURE 5-40. TORQUE CONVERTER GROUP

FIGURE 5-41. TRANSFER GEAR AND CASE GROUP

FIGURE 5-42. TRANSFER GEAR AND CASE GROUP

FIGURE 5-43. TRANSMISSION HYDRAULIC CONTROL GROUP48 topics

FIGURE 5-44. INPUT SHAFT GROUP
FIGURE 5-45. TRANSMISSION CLUTCH GROUP
FIGURE 5-46. CLUTCH AND GEAR GROUP
FIGURE 5-47. TRANSMISSION PUMP GROUP
FIGURE 5-48. OUTPUT SHAFT GROUP
FIGURE 5-49. SPEED SENSOR
FIGURE 5-50. IDLER GEAR
FIGURE 5-51. REAR TRANSMISSION CASE
FIGURE 5-52. PLANETARY CASE
FIGURE 5-53. FRONT TRANSFER CASE
FIGURE 5-54. REAR TRANSFER CASE
FIGURE 5-55. FRONT TRANSFER CASE
FIGURE 5-56. REAR TRANSFER CASE
FIGURE 5-57. RELIEF VALVE
FIGURE 5-58. SOLENOID VALVE
FIGURE 5-59. SOLENOID VALVE
FIGURE 5-60. FRONT TRANSMISSION CASE ASSEMBLY
FIGURE 5-61. REAR TRANSMISSION CASE ASSEMBLY
FIGURE 5-66. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)
FIGURE 5-67. LEFT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)
FIGURE 5-69. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)
FIGURE 5-70. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)
FIGURE 5-72. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)
FIGURE 5-73. LEFT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)
FIGURE 5-75. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 440/80-24)
FIGURE 5-78. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 400/80-24)
FIGURE 5-84. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)
FIGURE 5-85. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)
FIGURE 5-86. WHEEL CHOCK INSTALLATION
FIGURE 5-89. FENDER ASSEMBLY
FIGURE 5-90. FENDER ASSEMBLY
FIGURE 5-91. FENDER ASSEMBLY
FIGURE 5-92. FENDER ASSEMBLY
FIGURE 5-93. FENDER ASSEMBLY
FIGURE 5-94. FENDER ASSEMBLY
FIGURE 5-95. FENDER ASSEMBLY
FIGURE 5-96. FENDER ASSEMBLY
SECTION 6 - CAB
FIGURE 6-1. CAB MOUNTS INSTALLATION
FIGURE 6-2. ENCLOSED CAB INSTALLATION
FIGURE 6-3. ENCLOSED CAB ASSEMBLY
FIGURE 6-4. ENCLOSED CAB GROUP
FIGURE 6-5. ENCLOSED CAB
FIGURE 6-6. ENCLOSED CAB PLUG GROUP
FIGURE 6-7. REAR WINDOW INSTALLATION
FIGURE 6-8. REAR WINDOW ASSEMBLY
FIGURE 6-9. DOOR INSTALLATION
FIGURE 6-10. DOOR ASSEMBLY (AG)

FIGURE 6-11. CAB DOOR

FIGURE 6-12. DOOR UPPER GLASS ASSEMBLY

FIGURE 6-13. CAB LATCH ASSEMBLY

FIGURE 6-14. CAB DOOR TRIGGER ASSEMBLY

FIGURE 6-15. DOOR STRAP INSTALLATION

FIGURE 6-16. ENCLOSED CAB TRIM INSTALLATION

FIGURE 6-17. DASH COVER ASSEMBLY

FIGURE 6-18. RECIRCULATION GRILLE COVER PANEL ASSEMBLY

FIGURE 6-19. REAR PANEL COVER ASSEMBLY

FIGURE 6-20. ADJUSTABLE ARMREST INSTALLATION

FIGURE 6-21. HEADLINER INSTALLATION

FIGURE 6-22. HEADLINER/RADIO READY INSTALLATION

FIGURE 6-23. COMMON CAB TRIM INSTALLATION

FIGURE 6-24. CAB TRIM INSTALLATION

FIGURE 6-25. ROOF CAP INSTALLATION (A/C)

FIGURE 6-26. ROOF CAP INSTALLATION (NO A/C)

FIGURE 6-27. FRONT COVER INSTALLATION

FIGURE 6-28. FILTER TRAY PANEL

FIGURE 6-29. FRONT DUCT COVER

FIGURE 6-30. SEAT INSTALLATION (STANDARD)

FIGURE 6-31. SEAT ASSEMBLY

FIGURE 6-32. SEAT INSTALLATION (PREMIUM)

FIGURE 6-33. SEAT INSTALLATION (MECHANICAL)

FIGURE 6-34. SEAT ASSEMBLY

FIGURE 6-35. UPPER SEAT ASSEMBLY

FIGURE 6-36. UPPER SEAT ASSEMBLY

FIGURE 6-37. SUSPENSION KIT

FIGURE 6-38. SEAT BELT INSTALLATION (3IN)

FIGURE 6-39. SEAT BELT INSTALLATION (2IN)

FIGURE 6-40. HEATER INSTALLATION

FIGURE 6-41. HEATER AND A/C INSTALLATION

FIGURE 6-42. HEATER ASSEMBLY

FIGURE 6-43. HEATER AND A/C ASSEMBLY

FIGURE 6-44. HEATER

FIGURE 6-45. HEATER AND A/C

FIGURE 6-46. CAB CONDENSER ASSEMBLY

FIGURE 6-47. CONDENSER

FIGURE 6-48. A/C RECEIVER DRIER

FIGURE 6-49. ROOF WIPER INSTALLATION

FIGURE 6-50. FRONT NOSE CONE INSTALLATION (SIDELIGHT)

FIGURE 6-51. RETRACTABLE SUNSCREEN INSTALLATION

FIGURE 6-52. CAB STEP INSTALLATION

FIGURE 6-53. FLOOR MAT INSTALLATION

FIGURE 6-54. EXTERNAL WINDOW RELEASE INSTALLATION

FIGURE 6-55. CAB GUARD INSTALLATION (TOP)

FIGURE 6-56. CAB GUARD INSTALLATION (FRONT)

FIGURE 6-57. CAB GUARD INSTALLATION (TOP AND FRONT)

FIGURE 6-58. NUMBER PLATE BRACKET INSTALLATION (NO CAB GUARD)

FIGURE 6-59. NUMBER PLATE BRACKET INSTALLATION (CAB GUARD)

FIGURE 6-60. MIRROR INSTALLATION

FIGURE 6-61. HITCH MIRROR INSTALLATION (CONVEX)

FIGURE 6-62. HITCH MIRROR INSTALLATION (FLAT)

FIGURE 6-63. MIRROR ASSEMBLY (CONVEX)

FIGURE 6-64. INTERIOR MIRROR INSTALLATION

FIGURE 6-65. INTERIOR MIRROR

FIGURE 6-66. BASIC MIRROR INSTALLATION

FIGURE 6-67. FRONT WIPER INSTALLATION

FIGURE 6-68. WASHER TANK INSTALLATION

FIGURE 6-69. WASHER BOTTLE

FIGURE 6-70. WASHER HOSES INSTALLATION

FIGURE 6-71. HAMMER INSTALLATION

FIGURE 6-72. HAMMER ATTACHMENT ASSEMBLY

FIGURE 6-73. LEVEL INDICATOR INSTALLATION

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION63 topics

FIGURE 7-2. ACCELERATOR PEDAL
FIGURE 7-3. BRAKE PEDAL INSTALLATION
FIGURE 7-4. BRAKE PEDAL
FIGURE 7-5. BRAKE PEDAL PLATE
FIGURE 7-6. BRAKE SENSOR INSTALLATION
FIGURE 7-7. SWITCH PLATE ASSEMBLY
FIGURE 7-8. PARKING BRAKE INSTALLATION (CABLE)
FIGURE 7-9. PARKING BRAKE INSTALLATION (SAHR)
FIGURE 7-10. PARKING BRAKE COVER (MECHANICAL)
FIGURE 7-11. PARKING CABLE ASSEMBLY (MECHANICAL)
FIGURE 7-12. STEERING WHEEL INSTALLATION
FIGURE 7-13. STEERING WHEEL
FIGURE 7-14. STEERING COLUMN INSTALLATION
FIGURE 7-15. TILT STEERING COLUMN
FIGURE 7-16. HORN INSTALLATION
FIGURE 7-17. HORN BUTTON INSTALLATION
FIGURE 7-18. JOYSTICK INSTALLATION
FIGURE 7-19. WIPER-TURN SWITCH (0 SPEED - FNR)
FIGURE 7-20. WIPER-TURN SWITCH (NO SPEED)
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. COMMON HYDRAULICS INSTALLATION
FIGURE 8-2. HYDRAULICS INSTALLATION
FIGURE 8-3. MAIN CONTROL VALVE INSTALLATION
FIGURE 8-4. PRIORITY VALVE INSTALLATION
FIGURE 8-5. STEER SELECT VALVE INSTALLATION
FIGURE 8-6. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)
FIGURE 8-7. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)
FIGURE 8-8. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)
FIGURE 8-9. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)
FIGURE 8-10. BRAKE LINES INSTALLATION
FIGURE 8-11. BRAKE LINES INSTALLATION
FIGURE 8-12. SAHR LINES INSTALLATION
FIGURE 8-13. BRAKE ACCUMULATOR
FIGURE 8-14. BRAKE ACCUMLATOR INSTALLATION
FIGURE 8-15. STEERING LINES INSTALLATION
FIGURE 8-16. SUCTION LINES INSTALLATION
FIGURE 8-17. BOOM LINES INSTALLATION
FIGURE 8-18. PRIORITY LINES INSTALLATION
FIGURE 8-19. RETURN LINES INSTALLATION (NO SAHR)
FIGURE 8-20. RETURN LINES INSTALLATION (SAHR)
FIGURE 8-21. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL)
FIGURE 8-22. BOOM RAISE HOSES INSTALLATION (RIDE CONTROL)
FIGURE 8-23. REAR AUX HYDRAULICS INSTALLATION (SINGLE)
FIGURE 8-24. REAR AUX HYDRAULICS INSTALLATION (TWIN)
FIGURE 8-25. TRAILER BRAKE INSTALLATION (NO ITALIAN)
FIGURE 8-26. TRAILER BRAKE INSTALLATION (ITALIAN)
FIGURE 8-27. BOOM HYDRAULIC INSTALLATION
FIGURE 8-28. MAIN HYDRAULIC PUMP INSTALLATION
FIGURE 8-29. IMPLEMENT PUMP INSTALLATION
FIGURE 8-30. LIFT CYLINDER INSTALLATION
FIGURE 8-31. COMPENSATION CYLINDER INSTALLATION
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. LIFT CYLINDER
FIGURE 9-2. TILT CYLINDER
FIGURE 9-3. INNER EXTEND/RETRACT CYLINDER ASSEMBLY
FIGURE 9-4. COMPENSATION CYLINDER
FIGURE 9-5. COUPLER LOCKING CYLINDER ASSEMBLY
FIGURE 9-6. SIDE SHIFT CARRIAGE CYLINDER
FIGURE 9-7. FORK POSITIONING CYLINDER
FIGURE 9-8. COUPLER LOCKING CYLINDER
FIGURE 9-9. SIDE TILT CYLINDER
FIGURE 9-10. PIPE HANDLER CYLINDER
FIGURE 9-11. MAIN CONTROL VALVE

FIGURE 9-12. PRIORITY FLOW MANIFOLD

FIGURE 9-13. STEERING SELECT VALVE

FIGURE 9-14. PIPE HANDLER VALVE ASSEMBLY

FIGURE 9-15. DIVERTOR VALVE ASSEMBLY (HI FLOW)

FIGURE 9-16. DIVERTOR VALVE

FIGURE 9-17. DIVERTOR VALVE

FIGURE 9-18. DIVERTOR VALVE

FIGURE 9-19. FLOW DIVIDER VALVE

FIGURE 9-20. HYDRAULIC HITCH CONTROL VALVE

FIGURE 9-21. TRAILER BRAKE VALVE

FIGURE 9-22. FAN MOTOR CONTROL VALVE

FIGURE 9-23. IMPLEMENT PUMP

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION

FIGURE 10-2. CAB ELECTRICAL INSTALLATION

FIGURE 10-3. IGNITION SWITCH INSTALLATION

FIGURE 10-4. STANDARD ELECTRICAL BOARD ASSEMBLY

FIGURE 10-5. OPTION 1 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-6. OPTION 2 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-7. CAB HEATER HARNESS INSTALLATION

FIGURE 10-8. BOOM HARNESS INSTALLATION

FIGURE 10-9. ENGINE WIRING INSTALLATION (ULS)

FIGURE 10-10. ENGINE WIRING INSTALLATION (LS)

FIGURE 10-11. ELECTRICAL COMPONENTS INSTALLATION

FIGURE 10-12. POWER DISTRIBUTION ELECTRICAL BOX

FIGURE 10-13. 200 AMP RELAY INSTALLATION

FIGURE 10-14. BATTERY INSTALLATION (STANDARD)

FIGURE 10-15. BATTERY INSTALLATION (DUAL)

FIGURE 10-16. DASH ELECTRICS INSTALLATION (ULS)

FIGURE 10-17. DASH ELECTRICS INSTALLATION (LS)

FIGURE 10-18. MULTIFUNCTION DISPLAY INSTALLATION

FIGURE 10-19. REVERSE CAMERA INSTALLATION (TRAILER BRAKES)

FIGURE 10-20. REVERSE CAMERA INSTALLATION (NO TRAILER BRAKES)

FIGURE 10-21. REVERSE ALARM INSTALLATION

FIGURE 10-22. REVERSE SENSOR INSTALLATION (NO HYDRAULIC HITCH)

FIGURE 10-23. REVERSE SENSOR INSTALLATION (HYDRAULIC HITCH)

FIGURE 10-24. CLEARSKY INSTALLATION (A/C - LONG ROOF CAP)

FIGURE 10-25. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)

FIGURE 10-26. TELEMATICS INSTALLATION (A/C - ULS)

FIGURE 10-27. TELEMATICS INSTALLATION (A/C - LS)

FIGURE 10-28. TELEMATICS INSTALLATION (NO A/C - ULS)

FIGURE 10-29. TELEMATICS CAP INSTALLATION

FIGURE 10-30. CAB WORKLIGHTS INSTALLATION (NO A/C)

FIGURE 10-31. CAB WORKLIGHTS INSTALLATION (A/C)

FIGURE 10-32. CAB WORKLIGHTS INSTALLATION (NO A/C - LED)

FIGURE 10-33. CAB WORKLIGHTS INSTALLATION (A/C - LED)

FIGURE 10-34. BOOM WORKLIGHTS INSTALLATION

FIGURE 10-35. BOOM LED WORKLIGHTS INSTALLATION

FIGURE 10-36. BEACON LIGHT INSTALLATION

FIGURE 10-37. BEACON BRACKET INSTALLATION

FIGURE 10-38. DIP LIGHTS INSTALLATION (RHD - NO OUTRIGGERS)

FIGURE 10-39. DIP LIGHTS INSTALLATION (LHD - NO OUTRIGGERS)

FIGURE 10-40. LICENSE PLATE LAMP INSTALLATION

FIGURE 10-41. TRAILER ELECTRICS INSTALLATION

FIGURE 10-42. ENGINE SPEED SET SWITCH INSTALLATION

FIGURE 10-43. DECLUTCH SWITCH INSTALLATION

FIGURE 10-44. FOG LAMP SWITCH INSTALLATION

FIGURE 10-45. LSI SENSOR INSTALLATION

FIGURE 10-46. LSI ASSEMBLY

FIGURE 10-47. LSI SENSOR

FIGURE 10-48. LMIS INSTALLATION (NO RIDE CONTROL)

FIGURE 10-49. LMIS INSTALLATION (RIDE CONTROL)

FIGURE 10-50. LMIS CONTROLLER INSTALLATION

FIGURE 10-51. LMIS CABLE REEL INSTALLATION (NO RIDE CONTROL)

FIGURE 10-52. LMIS CABLE REEL INSTALLATION (RIDE CONTROL)41 topics

FIGURE 10-53. LMIS WIRING INSTALLATION
FIGURE 10-54. LMIS BEACON INSTALLATION
FIGURE 10-55. BOOM ANGLE SENSOR INSTALLATION
FIGURE 10-56. EARTH STRAP INSTALLATION
FIGURE 10-57. BOOM RETRACT SENSOR INSTALLATION
FIGURE 10-58. FRONT FRAME HARNESS
FIGURE 10-59. REAR FRAME HARNESS
FIGURE 10-60. ENGINE HARNESS (ULS)
FIGURE 10-61. ENGINE HARNESS (LS)
FIGURE 10-62. FUEL PUMP HARNESS
FIGURE 10-63. GLOW PLUG RELAY HARNESS
FIGURE 10-64. BOOM HARNESS
FIGURE 10-65. LMIS CHASSIS HARNESS
FIGURE 10-66. CAB HARNESS
FIGURE 10-67. CAB OPTION HARNESS
FIGURE 10-68. CAB HEATER HARNESS
FIGURE 10-69. A/C OPTION HARNESS
FIGURE 10-70. REVERSE SENSOR HARNESS
FIGURE 10-71. TELEMATICS HARNESS (A/C)
FIGURE 10-72. TELEMATICS HARNESS (NO A/C)
FIGURE 10-73. CLEARSKY HARNESS
FIGURE 10-74. LICENSE LIGHT HARNESS
FIGURE 10-75. LINK TRAILER HARNESS
FIGURE 10-76. SEAT ADAPTOR HARNESS
FIGURE 10-77. BOOM WORKLIGHTS HARNESS
SECTION 11 - DECALS
FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION
FIGURE 11-2. CAPACITY CHART (METRIC)
FIGURE 11-3. CAPACITY CHART (ANSI)
FIGURE 11-4. CAPACITY CHART (AUS)
FIGURE 11-5. DECALS INSTALLATION
FIGURE 11-6. DECALS INSTALLATION (ANSI)
FIGURE 11-7. DECALS INSTALLATION (CE & JAPAN)
FIGURE 11-8. DECALS INSTALLATION (AUS)
FIGURE 11-9. DECALS INSTALLATION (CIS)
FIGURE 11-10. DECALS INSTALLATION (NO CIS & AUS)
FIGURE 11-11. DECAL SOUND PLATE INSTALLATION (106DB)
FIGURE 11-12. DECAL SOUND PLATE INSTALLATION (107DB)
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SPARE PARTS
PART NUMBER INDEX

Other manuals for this machine

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This manual: Parts Manual 31211268$119.87

Service manuals

Service Manual 31211228 · 460 pagesCovers 30.6, 3006H, 35.10, 35.7, 3507PS, 3510PS, 40.8, 4008PS$69.97Details

This is a parts manual

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,186 pages

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