JLG 3508PS, 3509PS, 3512PS, 3513PS, 40.8, 40.9, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS Telehandler Parts Manual

Name: JLG 3508PS, 3509PS, 3512PS, 3513PS, 40.8, 40.9, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS Telehandler Parts Manual
Brand: MidWestTech
SKU: 31200204
Price: 69.71 USD
Availability: InStock

518 pages · Publication 31200204

$69.71

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Models: 3508PS, 3509PS, 3512PS, 3513PS, 40.8, 40.9, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS
Serial coverage: Prior to 1160006866, Exclude Serial Number Range: 1160006594, 1160006604, 1160006748, 1160006752, 1160006755, 1160006756
Manual type: Parts Manual
Pages: 518
Publication: 31200204
Condition: Brand new

JLG 3508PS, 3509PS, 3512PS, 3513PS, 40.8, 40.9, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS Telehandler Parts Manual, publication 31200204

What's inside

From the manual's own table of contents: 77 sections, 188 entries. See sample pages (PDF, 667 KB)

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General56 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME SHROUDING AND ATTACHING PARTS, RIGHT SIDE
FIGURE 1-2. FRAME SHROUDING AND ATTACHING PARTS, LEFT SIDE
FIGURE 1-3. AXLE AND FENDER INSTALLATION
FIGURE 1-4. OUTRIGGER INSTALLATION (12M & 13M)
FIGURE 1-5. OUTRIGGER INSTALLATION (17M)
FIGURE 1-6. DRAW BAR COUPLING INSTALLATION
FIGURE 1-7. SITE HITCH INSTALLATION
FIGURE 1-8. TRAILER HITCH INSTALLATION (Prior to SN 116005199)
FIGURE 1-9. AUTO HITCH, PIN HITCH AND PITON FRAME-AUTO HITCH (SN 1160003924 to Present)
FIGURE 1-11. HYDRAULIC HITCH INSTALLATION (8M & 9M) (Prior to SN 1160003924)
FIGURE 1-12. HYDRAULIC HITCH INSTALLATION (8M & 9M) (SN 1160003924 to Present)
FIGURE 1-13. TRAILER PLUG
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION (8M & 9M)
FIGURE 2-2. BOOM INSTALLATION (12M & 13M)
FIGURE 2-3. BOOM INSTALLATION (17M)
FIGURE 2-4. BOOM PIN INSTALLATION
FIGURE 2-5. FIRST BOOM SECTION ASSEMBLY (8M & 9M)
FIGURE 2-6. FIRST BOOM SECTION ASSEMBLY (12M & 13M)
FIGURE 2-7. FIRST BOOM SECTION ASSEMBLY (17M)
FIGURE 2-8. SECOND BOOM SECTION ASSEMBLY (8M & 9M)
FIGURE 2-9. SECOND BOOM SECTION ASSEMBLY (12M & 13M)
FIGURE 2-10. SECOND BOOM SECTION ASSEMBLY (17M)
FIGURE 2-11. THIRD BOOM SECTION ASSEMBLY (12M & 13M)
FIGURE 2-12. THIRD BOOM SECTION ASSEMBLY (17M)
FIGURE 2-13. FOURTH BOOM SECTION ASSEMBLY (17M)
FIGURE 2-14. QUICK ATTACH ASSEMBLY, MECHANICAL AND HYDRAULIC QUICK ATTACH
FIGURE 2-15. MANITOU QUICK ATTACH (13M & 17M)
FIGURE 2-16. BOOM ASSEMBLY, IF EQUIPPED FOR PLATFORM (13M)
FIGURE 2-17. BOOM ASSEMBLY, IF EQUIPPED FOR PLATFORM (17M)
FIGURE 2-18. PLATFORM SENSOR INSTALLATION (13M)
SECTION 3 - ATTACHMENTS
FIGURE 3-1. MANURE BUCKET (8M & 9M)
FIGURE 3-2. MULTI-PURPOSE BUCKET
FIGURE 3-4. FORK MOUNTED HOOK
FIGURE 3-6. CONCRETE BUCKET
FIGURE 3-7. CARRIAGE ASSEMBLY
FIGURE 3-8. SIDE SHIFT CARRIAGE ASSEMBLY
FIGURE 3-9. FORK TINES
FIGURE 3-10. TRUSS BOOM
FIGURE 3-11. FORK POSITIONING CARRIAGE W/FORKS (13M & 17M)
FIGURE 3-12. FIXED PLATFORM INSTALLATION (13M & 17M)
FIGURE 3-13. EXTENDABLE PLATFORM INSTALLATION (13M & 17M)
FIGURE 3-14. EXTENDABLE PLATFORM ASSEMBLY (13M & 17M)
FIGURE 3-15. CONSOLE BOX ASSEMBLY (13M & 17M)
FIGURE 3-16. MANITOU CARRIAGE (13M & 17M)
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION
FIGURE 4-2. ENGINE ASSEMBLY (Prior to SN 1160003927)
FIGURE 4-3. ENGINE ASSEMBLY (SN 1160003927 to Present)
FIGURE 4-4. FUEL TANK AND LINES (Prior to SN 1160003927)
FIGURE 4-5. FUEL TANK AND LINES (SN 1160003927 to Present)
FIGURE 4-6. COOLING SYSTEM INSTALLATION
FIGURE 4-7. AIR FILTER INSTALLATION
FIGURE 4-8. MUFFLER INSTALLATION

FIGURE 4-9. AC PUMP INSTALLATION

FIGURE 4-10. TRANSMISSION ASSEMBLY

FIGURE 4-11. TRANSMISSION ASSEMBLY - CONVERTER HOUSING

FIGURE 4-12. TRANSMISSION ASSEMBLY - CASE AND PLATE

FIGURE 4-13. TRANSMISSION ASSEMBLY - TORQUE CONVERTER

FIGURE 4-14. TRANSMISSION ASSEMBLY - GEAR GROUP 3 SPEED

FIGURE 4-15. TRANSMISSION ASSEMBLY - GEAR GROUP 4 SPEED

FIGURE 4-16. TRANSMISSION ASSEMBLY - PUMP DRIVE GROUP

FIGURE 4-17. TRANSMISSION ASSEMBLY - CHARGE PUMP

FIGURE 4-18. TRANSMISSION ASSEMBLY - REVERSE IDLER

FIGURE 4-19. TRANSMISSION ASSEMBLY - FORWARD AND REVERSE SHAFT

FIGURE 4-20. TRANSMISSION ASSEMBLY - 3RD SHAFT

FIGURE 4-21. TRANSMISSION ASSEMBLY - 3RD AND HIGH (4TH) SHAFT

FIGURE 4-22. TRANSMISSION ASSEMBLY - 1ST AND 2ND SHAFT

FIGURE 4-23. TRANSMISSION ASSEMBLY - OUTPUT SHAFT

FIGURE 4-24. TRANSMISSION ASSEMBLY - CONTROL AND MODULATION VALVE ASSEMBLY

FIGURE 4-25. TRANSMISSION ASSEMBLY - DRIVE PLATE

FIGURE 4-26. TRANSMISSION ASSEMBLY - DROP BOX

SECTION 5 - DRIVE TRAIN

FIGURE 5-2. FRONT AXLE ASSEMBLY (17M)

FIGURE 5-3. FRONT AXLE ASSEMBLY - CENTRAL HOUSING AND STEERING

FIGURE 5-4. FRONT AXLE ASSEMBLY - DIFFERENTIAL

FIGURE 5-5. FRONT AXLE ASSEMBLY - HUB REDUCTION (8M, 9M, 12M & 13M)

Show all 78 sections

FIGURE 5-6. FRONT AXLE ASSEMBLY - HUB REDUCTION (17M)

FIGURE 5-7. FRONT AXLE ASSEMBLY - BRAKE COMPONENTS (8M, 9M, 12M & 13M)

FIGURE 5-8. FRONT AXLE ASSEMBLY - BRAKE COMPONENTS (17M)

FIGURE 5-9. REAR AXLE ASSEMBLY

FIGURE 5-10. REAR AXLE ASSEMBLY - CENTRAL HOUSING AND STEERING

FIGURE 5-11. REAR AXLE ASSEMBLY - DIFFERENTIAL

FIGURE 5-12. REAR AXLE ASSEMBLY - EXTERNAL AXLE COMPONENTS

FIGURE 5-13. REAR AXLE ASSEMBLY - BRAKE COMPONENTS

FIGURE 5-14. DRIVE TRAIN INSTALLATION

FIGURE 5-15. TIRE AND WHEEL ASSEMBLY

SECTION 6 - CAB

FIGURE 6-1. CAB INSTALLATION

FIGURE 6-2. CAB ASSEMBLY

FIGURE 6-3. INTERIOR INSTALLATION

FIGURE 6-4. CAB DOOR AND WINDOW INSTALLATION

FIGURE 6-5. WIPER SYSTEM INSTALLATION

FIGURE 6-6. SEAT INSTALLATION

FIGURE 6-7. HEATER INSTALLATION AND CIRCULATION

FIGURE 6-8. AIR CONDITIONING UNIT INSTALLATION

FIGURE 6-9. FRONT CAB GLASS SHIELD

SECTION 7 - CONTROLS

FIGURE 7-1. STEERING CONTROL INSTALLATION

FIGURE 7-2. BRAKE INSTALLATION

FIGURE 7-3. THROTTLE INSTALLATION

FIGURE 7-4. PARKING BRAKE INSTALLATION (8M, 9M, 12M & 13M)

FIGURE 7-5. MECHANICAL HAND BRAKE ASSEMBLY

FIGURE 7-6. JOYSTICK CONTROLLER

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. SUPPLY CIRCUIT

FIGURE 8-2. STEERING SUPPLY

FIGURE 8-3. SERVICE/PARK BRAKE

FIGURE 8-5. LIFT CYLINDER (9M & 13M)

FIGURE 8-6. LIFT CYLINDER (17M)

FIGURE 8-7. LIFT CYLINDER (17M)55 topics

FIGURE 8-8. EXTEND/RETRACT CYLINDER (8M & 9M)
FIGURE 8-9. EXTEND/RETRACT CYLINDER (12M & 13M)
FIGURE 8-10. EXTEND/RETRACT CYLINDER (17M)
FIGURE 8-11. TILT AND TILT COMPENSATION (8M & 9M)
FIGURE 8-12. TILT AND TILT COMPENSATION (12M & 13M)
FIGURE 8-13. TILT AND TILT COMPENSATION (17M)
FIGURE 8-14. AUXILIARY FUNCTION (8M & 9M)
FIGURE 8-15. AUXILIARY FUNCTION (12M & 13M)
FIGURE 8-16. AUXILIARY FUNCTION (17M)
FIGURE 8-17. HOSE AND CABLE CARRIER INSTALLATION (17M)
FIGURE 8-18. FRAME LEVEL AND NON-FRAME LEVEL HYDRAULICS (8M & 9M)
FIGURE 8-19. FRAME LEVEL AND OUTRIGGER (12M, 13M & 17M)
FIGURE 8-20. BOOM REAR AUXILIARY (8M & 9M)
FIGURE 8-21. TRAILER BRAKE INSTALLATION (8M & 9M)
FIGURE 8-22. BRAKE ACCUMULATOR INSTALLATION (17M)
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-5. LIFT CYLINDER (12M)
FIGURE 9-8. EXTEND/RETRACT CYLINDER (8M)
FIGURE 9-9. EXTEND/RETRACT CYLINDER (9M)
FIGURE 9-10. EXTEND/RETRACT CYLINDER (12M)
FIGURE 9-11. EXTEND/RETRACT CYLINDER (13M)
FIGURE 9-12. EXTEND/RETRACT CYLINDER (17M)
FIGURE 9-13. EXTEND/RETRACT CYLINDER (17M)
FIGURE 9-14. TILT CYLINDER
FIGURE 9-15. TILT CYLINDER
FIGURE 9-16. COMPENSATION CYLINDER
FIGURE 9-17. COMPENSATION CYLINDER
FIGURE 9-18. FRAME LEVEL CYLINDER
FIGURE 9-19. FRAME LEVEL CYLINDER
FIGURE 9-20. OUTRIGGER CYLINDER ASSEMBLY (12M & 13M)
FIGURE 9-21. OUTRIGGER CYLINDER ASSEMBLY (17M)
FIGURE 9-22. OUTRIGGER CYLINDER ASSEMBLY (17M)
FIGURE 9-23. FORK LOCKING CYLINDER ASSEMBLY
FIGURE 9-24. FORK LOCKING CYLINDER ASSEMBLY
FIGURE 9-25. MAIN CONTROL VALVE ASSEMBLY
FIGURE 9-26. HYDRAULIC TANK INSTALLATION
FIGURE 9-28. BRAKE CYLINDER (SN 1160005851 to Present)
FIGURE 9-30. DIVERTER VALVE (SN 1160005127 to Present)
FIGURE 9-31. PISTON PUMP
FIGURE 9-32. FRAME LEVEL VALVE
FIGURE 9-33. OUTRIGGER AND FRAME LEVEL VALVE (12M, 13M & 17M)
FIGURE 9-34. STEERING SELECT VALVE
FIGURE 9-35. AUXILIARY DIVERTER VALVE
FIGURE 9-36. ACTUATOR ASSEMBLY
SECTION 10 - ELECTRICAL
FIGURE 10-1. ENGINE ELECTRICAL INSTALLATION
FIGURE 10-2. CAB ELECTRICAL INSTALLATION
FIGURE 10-3. ELECTRICAL INSTALLATION, CAB SWITCHES
FIGURE 10-4. BOOM AND FRAME ELECTRICAL INSTALLATIONS
FIGURE 10-5. ELECTRICAL INSTALLATION, BOOM AUXILIARY ELECTRIC (8M, 9M, 12M & 13M)
FIGURE 10-6. ELECTRICAL INSTALLATION, BOOM AUXILIARY ELECTRIC (17M)
FIGURE 10-7. ELECTRICAL INSTALLATION, LIGHTS
FIGURE 10-8. MAIN CAB HARNESS
FIGURE 10-9. BOOM HARNESS AUXILIARY ELECTRICAL ADAPTER
FIGURE 10-10. BOOM LIGHTS HARNESS

FIGURE 10-11. BOOM RETRACT HARNESS

FIGURE 10-12. QUICK CONNECT HARNESS

FIGURE 10-13. CABLE HARNESS

FIGURE 10-14. FRONT CHASSIS HARNESS

FIGURE 10-15. REAR CHASSIS HARNESS

FIGURE 10-16. CAB ROOF HARNESS

FIGURE 10-17. POWERSHIFT ENGINE HARNESS

FIGURE 10-18. ELECTRICAL INSTALLATION, PLATFORM

FIGURE 10-20. LMIS AUDIBLE TOWER/BEACON INSTALLATION

FIGURE 10-21. OUTRIGGER HARNESS (17M)

FIGURE 10-22. OUTRIGGER HARNESS (13M & 17M)

FIGURE 10-24. PLATFORM HARNESS

FIGURE 10-25. PLATFORM CAB HARNESS

FIGURE 10-26. SMARTBASKET HARNESS

SECTION 11 - DECALS

FIGURE 11-1. FRAME AND BOOM DECALS

FIGURE 11-2. DECALS - CAB

SECTION 12 - RECOMMENDED SPARE PARTS

FIGURE 12-1. RECOMMENDED SPARE PARTS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (518 pages). Open the sample pages (PDF, 666 KB)

Sample pages from the JLG 3508PS, 3509PS, 3512PS, 3513PS, 40.8, 40.9, 4008PS, 4009PS and 3 more Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 47: SECTION 2 - BOOM
Parts illustration, page 159: SECTION 4 - ENGINE AND ATTACHING PARTS
Parts illustration, page 327: SECTION 8 - HYDRAULIC CIRCUITS

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Service Manual 31211228 · 460 pagesCovers 30.6, 3006H, 35.10, 35.7, 3507PS, 3510PS, 40.8, 4008PS$69.97Details

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

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Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

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Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

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