JLG 530LRT Scissor Lift Parts Manual

Name: JLG 530LRT Scissor Lift Parts Manual
Brand: MidWestTech
SKU: 31215083
Price: 69.85 USD
Availability: InStock

392 pages · Publication 31215083

$69.85

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Models: 530LRT
Manual type: Parts Manual
Pages: 392
Publication: 31215083
Condition: Brand new

JLG 530LRT Scissor Lift Parts Manual, publication 31215083

What's inside

From the manual's own table of contents: 55 sections, 149 entries. See sample pages (PDF, 607 KB)

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General59 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION - FIXED
FIGURE 1-2. AXLE INSTALLATION - OSCILLATING
FIGURE 1-3. STEER INSTALLATION
FIGURE 1-4. WHEEL DRIVE INSTALLATION
FIGURE 1-5. DRIVE HUB ASSEMBLY - FRONT
FIGURE 1-6. DRIVE HUB AND BRAKE ASSEMBLY - REAR
FIGURE 1-7. DRIVE MOTOR ASSEMBLY
FIGURE 1-8. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED
FIGURE 1-9. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON-MARKING
FIGURE 1-10. TIRE AND WHEEL INSTALLATION - IN395/45/D20 FOAM FILLED
FIGURE 1-11. TIRE AND WHEEL INSTALLATION - IN395/45/D20 FOAM FILLED NON-MARKING
FIGURE 1-12. BEACON LIGHT INSTALLATION - OPTIONAL
FIGURE 1-13. LEVELING JACKS INSTALLATION
FIGURE 1-14. LEVELING JACKS ASSEMBLY
FIGURE 1-15. LEVELING JACKS VALVE ASSEMBLY
SECTION 2 - GROUND CONTROLS
FIGURE 2-1. VALVE INSTALLATION
FIGURE 2-2. MAIN VALVE ASSEMBLY
FIGURE 2-3. FLOW DIVIDER VALVE ASSEMBLY
FIGURE 2-4. TANKS & HORN INSTALLATION - DIESEL
FIGURE 2-5. TANKS AND HORN INSTALLATION - GASOLINE
FIGURE 2-6. HYDRAULIC TANK ASSEMBLY
FIGURE 2-7. ELECTRICAL COMPONENTS INSTALLATION - DIESEL
FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATION - KUBOTA GASOLINE
FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - KUBOTA DIESEL
FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - KUBOTA GASOLINE
FIGURE 2-11. MOTION ALARM INSTALLATION
FIGURE 2-12. WHITE NOISE ALARM INSTALLATION
FIGURE 2-13. HOODS AND LADDERS INSTALLATION (PVC 1910)
FIGURE 2-14. HOODS AND LADDERS INSTALLATION (PVC 2004)
SECTION 3 - ENGINE
FIGURE 3-1. ENGINE INSTALLATION - KUBOTA DIESEL T4F
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA DIESEL T4F
FIGURE 3-3. ENGINE ASSEMBLY - KUBOTA DIESEL T4F
FIGURE 3-4. ENGINE INSTALLATION - KUBOTA DIESEL T4F WITH GENERATOR
FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA DIESEL T4F WITH GENERATOR
FIGURE 3-6. ENGINE ASSEMBLY - KUBOTA DIESEL T4F WITH GENERATOR
FIGURE 3-7. ENGINE COMPONENTS - KUBOTA DIESEL T4F
FIGURE 3-8. ENGINE INSTALLATION - KUBOTA GASOLINE
FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA GASOLINE
FIGURE 3-10. ENGINE ASSEMBLY - KUBOTA GASOLINE
FIGURE 3-11. ENGINE INSTALLATION - KUBOTA GASOLINE WITH GENERATOR
FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA GASOLINE WITH GENERATOR
FIGURE 3-13. ENGINE ASSEMBLY - KUBOTA GASOLINE WITH GENERATOR
FIGURE 3-14. ENGINE COMPONENTS - KUBOTA GASOLINE
FIGURE 3-15. FUEL/WATER SEPARATOR ASSEMBLY - DIESEL ENGINES
FIGURE 3-16. COUPLING KIT - DIESEL ENGINES
FIGURE 3-17. COUPLING KIT - GASOLINE ENGINES
FIGURE 3-18. PISTON PUMP ASSEMBLY
FIGURE 3-19. FAN GUARD INSTALLATION - KUBOTA
FIGURE 3-20. SPARK ARRESTOR MUFFLER - OPTIONAL (GASOLINE ENGINES)
FIGURE 3-21. GENERATOR INSTALLATION - 4000W (KUBOTA DIESEL STAGE III)
FIGURE 3-22. GENERATOR INSTALLATION - 4000W (KUBOTA DIESEL T4F)
FIGURE 3-23. GENERATOR INSTALLATION - 4000W (KUBOTA GASOLINE) (DUAL FUEL)
FIGURE 3-24. GENERATOR INSTALLATION - 7500W (KUBOTA DIESEL STAGE III)
FIGURE 3-25. GENERATOR INSTALLATION - 7500W (KUBOTA DIESEL T4F)
FIGURE 3-26. GENERATOR INSTALLATION - 7500W (KUBOTA GASOLINE) (DUAL FUEL)
FIGURE 3-29. JUNCTION BOX ASSEMBLY - 4000W/7500W GENERATOR (AUSTRALIAN AND CE SPECS)

SECTION 4 - SCISSORS ARMS

FIGURE 4-1. SCISSORS ARMS ASSEMBLY

FIGURE 4-2. SCISSORS ARMS INSTALLATION WITH AC CABLE

FIGURE 4-3. SCISSORS ARMS INSTALLATION WITH GENERATOR

FIGURE 4-4. ARM GUARDS INSTALLATION

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM AND SINGLE EXTENSION INSTALLATION - STANDARD

FIGURE 5-2. PLATFORM AND DUAL EXTENSION INSTALLATION - STANDARD

FIGURE 5-3. PLATFORM AND DUAL EXTENSION INSTALLATION - MEGADECK

FIGURE 5-4. RAILS INSTALLATION - STANDARD PLATFORM WITH SINGLE EXTENSION

FIGURE 5-5. RAILS INSTALLATION - STANDARD PLATFORM WITH DUAL EXTENSION

FIGURE 5-6. RAILS INSTALLATION - MEGADECK PLATFORM WITH DUAL EXTENSION

FIGURE 5-7. PLATFORM CONSOLE BOX INSTALLATION - DIESEL MACHINES (PVC 1910)

FIGURE 5-8. PLATFORM CONSOLE BOX INSTALLATION - DIESEL MACHINES (PVC 2004)

FIGURE 5-9. PLATFORM CONSOLE BOX INSTALLATION - GASOLINE MACHINES (PVC 1910)

FIGURE 5-10. PLATFORM CONSOLE BOX INSTALLATION - GASOLINE MACHINES (PVC 2004)

FIGURE 5-11. CONTROLLER ASSEMBLY (PVC 1910)

FIGURE 5-12. CONTROLLER ASSEMBLY (PVC 2004)

FIGURE 5-13. PLATFORM MODULE INSTALLATION

FIGURE 5-14. PIPE RACK INSTALLATION

FIGURE 5-15. SKYWELDER INSTALLATION (OPTIONAL) (ANSI SPECS)

FIGURE 5-16. SKYWELDER INSTALLATION (OPTIONAL) (CE SPECS)

FIGURE 5-17. WELDER ASSEMBLY

Show all 56 sections

FIGURE 5-18. WORKSTATION INSTALLATION (OPTIONAL)

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-2. LOWER LIFT CYLINDER

FIGURE 6-3. UPPER LIFT CYLINDER

FIGURE 6-4. LEVELING JACK CYLINDER ASSEMBLY

FIGURE 6-5. STEER CYLINDER ASSEMBLY

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - FIXED AXLE

FIGURE 7-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 7-3. HYDRAULIC DIAGRAM - SCISSOR ARMS

SECTION 8 - ELECTRICAL

SPECS)

FIGURE 8-2. BOX AT PLATFORM INSTALLATION - 220V (ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS)

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC)

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC)

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2X4 BOX (CE SPEC)

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 70X70 BOX (CE SPEC)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2X4 BOX (CE SPEC)

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 70X70 BOX (CE SPEC)

FIGURE 8-10. BATTERY CABLE KIT - DIESEL ENGINES

FIGURE 8-11. BATTERY CABLE KIT - GASOLINE ENGINES

FIGURE 8-12. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER

FIGURE 8-13. CHASSIS HARNESS

FIGURE 8-14. DUAL FUEL HARNESS

FIGURE 8-15. ENGINE HARNESS - KUBOTA DIESEL

FIGURE 8-16. ENGINE HARNESS - KUBOTA GASOLINE

FIGURE 8-17. GENERATOR CONTROL HARNESS - 4000W GENERATOR (GENERATOR TO CONTROL BOX)

FIGURE 8-19. GENERATOR CONTROL HARNESS - 7500W GENERATOR (GENERATOR TO CONTROL BOX)

FIGURE 8-21. GROUND CONTROL BOX HARNESS - LOWER

FIGURE 8-22. GROUND CONTROL BOX HARNESS - UPPER35 topics

FIGURE 8-23. GROUND TO LOWER AUXILIARY HOLDING VALVE HARNESS
FIGURE 8-24. GROUND TO UPPER AUXILIARY HOLDING VALVE HARNESS
FIGURE 8-25. GROUND TO LOWER LIFT CYLINDER HARNESS
FIGURE 8-26. GROUND TO UPPER LIFT CYLINDER HARNESS
FIGURE 8-27. GROUND TO PLATFORM HARNESS
FIGURE 8-28. HYDRAULIC COMPARTMENT HARNESS
FIGURE 8-29. LEVELING JACK HARNESS
FIGURE 8-30. LSS HARNESS
FIGURE 8-31. OSCILLATING AXLE HARNESS
FIGURE 8-32. PLATFORM CONTROL BOX HARNESS
FIGURE 8-33. PLATFORM MODULE TO CONSOLE BOX HARNESS
SPEC)
FIGURE 8-35. RECEPTACLE BOX KIT - 110V GFI
FIGURE 8-36. RECEPTACLE BOX KIT - 110V IEC YELLOW
FIGURE 8-37. RECEPTACLE BOX KIT - 220V IEC BLUE
FIGURE 8-38. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND
FIGURE 8-40. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
FIGURE 8-41. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX (CE SPEC)
FIGURE 8-42. SCISSORS ARMS GUARD HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS (ENGLISH)
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN AND JAPANESE SPECS
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPECS (SPANISH/PORTUGUESE)
FIGURE 9-4. DECAL INSTALLATION - CE SPEC
FIGURE 9-5. DECAL INSTALLATION - CHINESE SPECS (ENGLISH/CHINESE)
FIGURE 9-6. DECAL INSTALLATION - CSA (ENGLISH/FRENCH)
FIGURE 9-7. DECAL INSTALLATION - KOREAN SPECS (ENGLISH/KOREAN)
FIGURE 9-8. DECAL INSTALLATION - LATIN AMERICAN SPECS (ENGLISH/SPANISH)
FIGURE 9-9. DECAL INSTALLATION - OPTIONS
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (392 pages). Open the sample pages (PDF, 607 KB)

Sample pages from the JLG 530LRT Scissor Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 24: SECTION 1 - FRAME
Parts illustration, page 204: SECTION 5 - PLATFORM
Parts illustration, page 378: SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

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Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 530LRT are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215083$69.85

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 392 pages

Quantity one is the manual described above.

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