JLG 601S Boom Lift Parts Manual

Name: JLG 601S Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3120747
Price: 69.83 USD
Availability: InStock

369 pages · Publication 3120747

$69.83

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Models: 601S
Manual type: Parts Manual
Pages: 369
Publication: 3120747
Condition: Brand new

JLG 601S Boom Lift Parts Manual, publication 3120747

What's inside

From the manual's own table of contents: 48 sections, 105 entries. See sample pages (PDF, 520 KB)

Search the contents

General57 topics

SECTION 1 - FRAME
FIGURE 1-1. 4WD FRONT AXLE AND STEERING INSTALLATIONS (Prior to SN 85132)
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (SN 85132 to Present)
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (Prior to SN 85132)
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (SN 85132 to Present)
FIGURE 1-5. DRIVE HUB ASSEMBLY (Prior to SN 65218)
FIGURE 1-6. DRIVE HUB ASSEMBLY (SN 65218 through 85131)
FIGURE 1-7. DRIVE HUB ASSEMBLY (SN 85132 to Present)
FIGURE 1-8. DRIVE BRAKE ASSEMBLY (Prior to SN 85132)
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (Prior to SN 85132)
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4 BOLT ASSEMBLY) (SN 85132 through 98764)
FIGURE 1-11. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (SN 98765 to Present)
FIGURE 1-12. FRAME SHIELD INSTALLATION (Prior to SN 85132)
FIGURE 1-13. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) (SN 85132 to Present)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS (Prior to SN 85132)
FIGURE 2-2. CONTROL VALVES INSTALLATIONS (SN 85132 to Present)
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (Prior to SN 85132)
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY (SN 85132 to Present)
FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-6. SWING HUB ASSEMBLY
FIGURE 2-7. SWING BRAKE ASSEMBLY
FIGURE 2-8. SWING MOTOR ASSEMBLY
FIGURE 2-9. DEUTZ ENGINE INSTALLATION - 3CYL (Prior to SN 78257)
FIGURE 2-10. DEUTZ ENGINE INSTALLATION - 3CYL (SN 78257 to Present)
FIGURE 2-11. DEUTZ ENGINE INSTALLATION - 4CYL (WITHOUT ADE)
FIGURE 2-12. DEUTZ ENGINE INSTALLATION - 4CYL (WITH ADE)
ENVIRONMENT PACKAGE")
FIGURE 2-14. FORD ENGINE INSTALLATION - LRG425 WITH CARBURETOR (Prior to SN 58209)
FIGURE 2-15. FORD ENGINE INSTALLATION - LRG425 WITH EFI (SN 58209 to Present)
FIGURE 2-16. DUAL FUEL INSTALLATIONS - FORD LRG425 WITH CARBURETOR (Prior to SN 58209)
FIGURE 2-17. DUAL FUEL INSTALLATION - FORD LRG425 WITH EFI (SN 58209 to Present)
FIGURE 2-18. PISTON PUMP ASSEMBLY (Prior to SN 85132)
FIGURE 2-19. PISTON PUMP ASSEMBLY (SN 85132 to Present)
FIGURE 2-20. PISTON PUMP ASSEMBLY (W/HYDRAULIC WELDER)
FIGURE 2-21. GEAR PUMP ASSEMBLY
FIGURE 2-22. GEAR PUMP ASSEMBLY (W/HYDRAULIC WELDER)
FIGURE 2-23. TANK INSTALLATIONS
FIGURE 2-24. ROTARY COUPLING INSTALLATION (Prior to SN 85132)
FIGURE 2-25. ROTARY COUPLING INSTALLATION (SN 85132 to Present)
FIGURE 2-26. GROUND CONTROL BOX ASSEMBLIES (Prior to SN 62137)
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLIES (ADE SYSTEM) (SN 62137 to Present)
FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-29. HOODS INSTALLATION - MODEL 601S
FIGURE 2-30. HOODS INSTALLATION - MODEL 601S WITH A "ENHANCED HOSTILE ENVIRONMENT PACKAGE
SECTION 3 - BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATIONS
FIGURE 3-2. BOOM ASSEMBLIES
FIGURE 3-3. ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM)
FIGURE 3-4. ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM)
FIGURE 3-5. POWER TRACK INSTALLATION - MODEL 601S
FIGURE 3-7. BOOM WIPERS INSTALLATIONS
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM)
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION - SIDE ENTRY PLATFORM
FIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLIES (Prior to SN 62137)
FIGURE 4-4. PLATFORM CONSOLE BOX ASSEMBILES - WITH ADE SYSTEM (SN 62137 to Present)

FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 39653)

FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 39653 through 62136)

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM) (SN 62137 to Present)

FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 39653)

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 39653 through 62136)

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (SN 62137 to Present)

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (Prior to SN 85132)

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (SN 85132 to Present)

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY

FIGURE 5-4. LIFT (BOOM) CYLINDER ASSEMBLY

FIGURE 5-5. MASTER CYLINDER ASSEMBLY

FIGURE 5-6. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (Prior to SN 85132)

FIGURE 5-7. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (SN 85132 to Present)

FIGURE 5-8. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY

FIGURE 5-10. CYLINDER BELLOWS INSTALLATIONS

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE AND STEER (Prior to SN 85132)

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE AND STEER (SN 85132 to Present)

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE (Prior to SN 85132)

FIGURE 6-4. HYDRAULIC DIAGRAM - OSCILLATING AXLE (SN 85132 to Present)

FIGURE 6-5. HYDRAULIC DIAGRAM - W/HYDRAULIC WELDER (OPTIONAL)

Show all 49 sections

FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (Prior to SN 85132)

FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (SN 85132 to Present)

FIGURE 6-8. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES (Prior to SN 62137)

FIGURE 7-3. ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (Prior to SN 58209)

FIGURE 7-4. ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (SN 58209 through 62136)

FIGURE 7-6. ELECTRICAL SCHEMATIC - DEUTZ EMR2 (SN 85132 through 99059)

FIGURE 7-7. ELECTRICAL SCHEMATIC - DEUTZ TIER 2 (SN 99060 to Present)

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (Prior to SN 62137)

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 62137 through 85131)

FIGURE 7-10. HARNESS COMPONENTS INSTALLATION (DEUTZ EMR2) (SN 85132 to Present)

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION - STANDARD (Prior to SN 87744)

FIGURE 8-2. DECAL INSTALLATION - STANDARD (SN 87744 to Present)

FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (Prior to SN 87744)

FIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (SN 87744 to Present)

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 601S STANDARD PARTS

FIGURE 9-2. MODEL 601S VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS LIST

FIGURE 10-2. SKY WELDER INSTALLATION

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (369 pages). Open the sample pages (PDF, 520 KB)

Sample pages from the JLG 601S Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 122: See Note
Parts illustration, page 137: FIGURE 2-23. TANK INSTALLATIONS
Parts illustration, page 237: SECTION 5 - CYLINDER

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 601S are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3120747$69.83

Service manuals

Service Manual 3120746 · 244 pagesCovers 601S$69.63Details

Service Manual 3120866 · 220 pagesCovers 601S$69.61Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 369 pages

Quantity one is the manual described above.

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