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JLG 740AJ With ADE or UGM Control Module Boom Lift Parts Manual

366 pages · Publication 3121652

$69.53
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Models
740AJ With ADE or UGM Control Module
Serial coverage
0300185828 to Present
Manual type
Parts Manual
Pages
366
Publication
3121652
Condition
Brand new
JLG 740AJ With ADE or UGM Control Module Boom Lift Parts Manual, publication 3121652

What's inside

From the manual's own table of contents: 40 sections, 94 entries. See sample pages (PDF, 557 KB)

General54 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE
  • FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (SN 0300185828 through 0300201336)
  • FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (SN 0300201337 to Present)
  • FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
  • FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (SN 0300244580 to Present)
  • FIGURE 1-7. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-8. FRAME VALVES AND SHIELDS INSTALLATIONS
  • FIGURE 1-9. TOW PACKAGE INSTALLATION
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS
  • FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY (SN 0300240507 to Present)
  • FIGURE 2-5. ACCESSORY VALVE ASSEMBLY
  • FIGURE 2-6. AUXILIARY PUMP ASSEMBLY
  • FIGURE 2-7. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
  • FIGURE 2-8. SWING MOTOR/HUB ASSEMBLY
  • FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION
  • FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION
  • FIGURE 2-11. FORD ENGINE INSTALLATION
  • FIGURE 2-12. GM ENGINE INSTALLATION
  • FIGURE 2-15. HYDROSTATIC PUMP ASSEMBLY (SN 0300240879 to Present)
  • FIGURE 2-16. VARIABLE PUMP ASSEMBLY
  • FIGURE 2-17. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL)
  • FIGURE 2-18. FUEL-WATER SEPARATOR INSTALLATION (DEUTZ TD2.9L4 ENGINE) (SN 0300236625 to Present)
  • FIGURE 2-19. TANK INSTALLATIONS
  • FIGURE 2-20. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)
  • FIGURE 2-21. ROTARY COUPLING INSTALLATION
  • FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY
  • FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
  • FIGURE 2-24. HOODS INSTALLATION (ABS)
  • FIGURE 2-25. HOODS INSTALLATION (STEEL)
  • FIGURE 2-26. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
  • EXPORT SPECS)
  • FIGURE 2-28. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 MACHINES (OPTIONAL)
  • FIGURE 2-29. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
  • FIGURE 2-30. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
  • FIGURE 2-31. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
  • FIGURE 2-32. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES
  • FIGURE 2-33. 4000W GENERATOR INSTALLATION - GM ENGINES
  • FIGURE 2-34. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES
  • FIGURE 2-35. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES
  • FIGURE 2-36. SKYAIR AIR COMPRESSOR INSTALLATION
  • FIGURE 2-37. AIR COMPRESSOR ASSEMBLY
  • FIGURE 2-38. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT (SN 0300240507 to Present)
  • FIGURE 2-39. AUXILIARY PUMP WITH BATTERY DISCONNECT (SN 0300240507 to Present)
  • FIGURE 2-40. BATTERY DISCONNECT (SN 0300240507 to Present)
  • SECTION 3 - BOOM
  • FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION
  • FIGURE 3-2. MAIN BOOM ASSEMBLY
  • FIGURE 3-3. ROTATOR ASSEMBLY
  • FIGURE 3-4. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS
  • FIGURE 3-5. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
  • FIGURE 3-6. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)
  • SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)
FIGURE 4-5. CONTROLLER ASSEMBLY - SWING AND LIFT (SN 0300194176 to Present)
FIGURE 4-7. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300194176 to Present)
FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
FIGURE 4-9. SKYEYE INSTALLATION
FIGURE 4-10. SKYGUARD SYSTEM INSTALLATION
FIGURE 4-11. SKYLINE INSTALLATION
FIGURE 4-12. CROSS RAIL INSTALLATION
SECTION 5 - CYLINDER
FIGURE 5-2. LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB (SN 0300240879 to Present)
FIGURE 5-4. LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT (SN 0300240507 to Present)
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (SN 0300245051 to Present)
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300240507 to Present)
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 030040507 to Present)
FIGURE 5-12. MASTER CYLINDER ASSEMBLY (SN 0300243318 to Present)
FIGURE 5-13. STEER CYLINDER ASSEMBLY
FIGURE 5-15. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
FIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (SN 0300243318 to Present)
SECTION 6 - HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (SN 0300196956 to Present)
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (SN 0300196956 to Present)
Show all 41 sections
FIGURE 6-6. HYDRAULIC DIAGRAM LIST
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION
FIGURE 7-3. SKYEYE INTERMEDIATE HARNESS
FIGURE 7-4. SKYEYE EMITTER HARNESS
FIGURE 7-5. SKYEYE RECEIVER HARNESS
FIGURE 7-6. SKYLINE HARNESS
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI AND CSA SPEC)
FIGURE 8-2. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 740AJ STANDARD PARTS
FIGURE 9-2. MODEL 740AJ VARIABLE PARTS
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (366 pages). Open the sample pages (PDF, 557 KB)

Sample pages from the JLG 740AJ With ADE or UGM Control Module Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 37: FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS
  • Parts illustration, page 142: Washer 1/4
  • Parts illustration, page 277: SECTION 5 - CYLINDER

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 366 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).