JLG 925 Telehandler Parts Manual

Name: JLG 925 Telehandler Parts Manual
Brand: MidWestTech
SKU: 31211474
Price: 99.67 USD
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940 pages · Publication 31211474

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Models: 925
Manual type: Parts Manual
Pages: 940
Publication: 31211474
Condition: Brand new

JLG 925 Telehandler Parts Manual, publication 31211474

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From the manual's own table of contents: 165 sections, 415 entries. See sample pages (PDF, 606 KB)

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General60 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION
FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION (NO RHOC)
FIGURE 1-3. ENGINE ENCLOSURE INSTALLATION (RHOC)
FIGURE 1-4. ENGINE ENCLOSURE COVER INSTALLATION
FIGURE 1-5. HOOD INSTALLATION (NO RHOC)
FIGURE 1-6. HOOD INSTALLATION (RHOC)
FIGURE 1-7. COVER PLATES INSTALLATION (NO OUTRIGGERS - ULS)
FIGURE 1-8. COVER PLATES INSTALLATION (NO OUTRIGGERS - LS)
FIGURE 1-9. COVER PLATE INSTALLATION (NO TRAILER BRAKES)
FIGURE 1-10. COVER PLATE INSTALLATION (TRAILER BRAKES)
FIGURE 1-11. COVER PLATE INSTALLATION (NO REAR AUX)
FIGURE 1-12. COVER PLATE INSTALLATION (REAR AUX)
FIGURE 1-13. COVER PLATE INSTALLATION (HYDRAULIC HITCH AND REAR AUX)
FIGURE 1-14. REAR COVER PLATE INSTALLATION (NO HYDRAULIC HITCH)
FIGURE 1-15. TANKS INSTALLATION
FIGURE 1-16. FUEL TANK INSTALLATION
FIGURE 1-17. FUEL TANK ASSEMBLY
FIGURE 1-18. HYDRAULIC TANK INSTALLATION
FIGURE 1-19. HYDRAULIC TANK ASSEMBLY
FIGURE 1-20. FUEL AND HYDRAULIC CAP INSTALLATION
FIGURE 1-21. HITCH RETRIEVAL INSTALLATION
FIGURE 1-22. TOOLBOX INSTALLATION
SECTION 2 - BOOM
FIGURE 2-1. BOOM PINNING INSTALLATION
FIGURE 2-2. LIFT CYLINDER PINNING INSTALLATION
FIGURE 2-3. COMPENSATION CYLINDER PINNING INSTALLATION
FIGURE 2-4. BOOM PIVOT INSTALLATION
FIGURE 2-5. BOOM ASSEMBLY
FIGURE 2-6. FIRST BOOM SECTION
FIGURE 2-7. SECOND BOOM SECTION ASSEMBLY
FIGURE 2-8. LINK ASSEMBLY
FIGURE 2-9. LEVER ASSEMBLY
FIGURE 2-10. MANUAL QUICK COUPLER INSTALLATION
FIGURE 2-11. HYDRAULIC QUICK COUPLER INSTALLATION
FIGURE 2-12. BOOM ANGLE INDICATOR INSTALLATION
FIGURE 2-13. BOOM PROP INSTALLATION
FIGURE 2-14. BOOM BRUSHES INSTALLATION
SECTION 3 - ATTACHMENTS
FIGURE 3-1. AUGER COUPLING
FIGURE 3-2. AUGER BIT (6INX4IN)
FIGURE 3-3. AUGER BIT (9INX4IN)
FIGURE 3-4. AUGER BIT (12INX4IN)
FIGURE 3-5. AUGER BIT (15INX4IN)
FIGURE 3-6. AUGER BIT (18INX4IN)
FIGURE 3-7. AUGER BIT (24INX4IN)
FIGURE 3-8. AUGER BIT (36INX4IN)
FIGURE 3-9. BALE HANDLER (TUBE CLAMP)
FIGURE 3-10. BALE HANDLER KIT (TUBE CLAMP)
FIGURE 3-11. BALE HANDLER (SPIKE CLAMP)
FIGURE 3-12. BALE HANDLER KIT (SPIKE CLAMP)
FIGURE 3-13. BASKET PERSONNEL (1.2MX2.4M) (DOMESTIC)
FIGURE 3-14. BASKET PERSONNEL (1.2MX2.4M) (ISO)
FIGURE 3-15. BASKET PERSONNEL (1.2MX2.4M) (FRENCH LANGUAGE)
FIGURE 3-16. BASKET ASSEMBLY
FIGURE 3-17. BUCKET (CONCRETE)
FIGURE 3-18. BUCKET (DIRT)
FIGURE 3-19. BUCKET (GRAPPLE MULTI-PURPOSE)
FIGURE 3-20. BUCKET (MANURE GRAPPLE)
FIGURE 3-22. BUCKET(1 M³) (GENERAL PURPOSE)

FIGURE 3-23. BUCKET(1 M³) (MULTI-PURPOSE 4I N 1)

FIGURE 3-24. BUCKET (1 M³) (FORK MOUNTED)

FIGURE 3-25. BUCKET (1.5 M³) (GENERAL PURPOSE)

FIGURE 3-26. BUCKET (2 M³) (GENERAL PURPOSE)

FIGURE 3-27. BUCKET (2.5 M³) (GENERAL PURPOSE)

FIGURE 3-28. BUCKET (3 M³) (GENERAL PURPOSE)

FIGURE 3-29. BUCKET BOLT-ON EDGE

FIGURE 3-30. BUCKET FRONT GUARD

FIGURE 3-31. BUCKET TEETH KIT

FIGURE 3-32. CARRIAGE ASSEMBLY (1225MM)

FIGURE 3-33. CARRIAGE ASSEMBLY (1524MM)

FIGURE 3-34. CARRIAGE ASSEMBLY (1829MM)

FIGURE 3-35. CARRIAGE ASSEMBLY - SIDE TILTING (4.5 TON - 1225 MM)

FIGURE 3-36. CARRIAGE ASSEMBLY - SIDE TILTING (4.0 TON - 1575 MM)

FIGURE 3-37. CARRIAGE ASSEMBLY - SID TILTING (4.0 TON - 1829 MM)

FIGURE 3-38. CARRIAGE ASSEMBLY - SIDE SHIFT (4.0 TON - 1225 MM)

FIGURE 3-39. CARRIAGE ASSEMBLY - FORK POSITIONING (4.0 TON

FIGURE 3-40. CARRIAGE ASSEMBLY (JOHN DEERE FIT)

FIGURE 3-41. CARRIAGE ASSEMBLY (MANITOU FIT)

FIGURE 3-42. CARRIAGE ASSEMBLY (JCB FIT)

FIGURE 3-43. CARRIAGE ASSEMBLY - FEM CARRIAGE AND FORKS

FIGURE 3-52. FORK - MUCK WITH GRAB

FIGURE 3-53. FORK - DUAL TINE BAILING WITH CARRIAGE

Show all 166 sections

FIGURE 3-55. HOOK_CRANE (COUPLER MOUNTED)

FIGURE 3-56. HOOK_CRANE (FORK MOUNTED)

FIGURE 3-57. HOPPER_TRASH

FIGURE 3-58. SWEEPER

FIGURE 3-59. TRUSS BOOM (0.9 TON - 12 FT WITH WINCH)

FIGURE 3-61. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH)

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (90KW - ULS - PISTON PUMP)

FIGURE 4-2. ENGINE INSTALLATION (100KW - ULS - PISTON PUMP)

FIGURE 4-3. ENGINE INSTALLATION (90KW - LS - PISTON PUMP)

FIGURE 4-4. ENGINE MOUNTING INSTALLATION (90KW/100KW)

FIGURE 4-5. 3.6L ENGINE (90KW - ULS - PISTON PUMP)

FIGURE 4-7. 3.6L ENGINE (90KW - LS - PISTON PUMP)

FIGURE 4-8. ENGINE ECU INSTALLATION (ULS)

FIGURE 4-9. ENGINE ECU INSTALLATION (LS)

FIGURE 4-10. BRACKET GUARD INSTALLATION

FIGURE 4-11. FUEL LINES INSTALLATION (ULS - RHOC)

FIGURE 4-12. FUEL LINES INSTALLATION (LS - RHOC)

FIGURE 4-13. EXHAUST INSTALLATION (ULS)

FIGURE 4-14. EXHAUST INSTALLATION (LS)

FIGURE 4-15. COOLING PACKAGE INSTALLATION (90KW - ULS)

FIGURE 4-16. COOLING PACKAGE INSTALLATION (90KW - LS)

FIGURE 4-17. COOLING FAN INSTALLATION

FIGURE 4-18. FAN LINES INSTALLATION (90KW)

FIGURE 4-19. FAN DRIVE MOTOR (NO RHOC)

FIGURE 4-20. FUEL FILTER INSTALLATION (90/100KW - ULS)

FIGURE 4-21. PRIMARY FUEL FILTER INSTALLATION (90KW - LS)

FIGURE 4-22. AIR CLEANER INSTALLATION (90/100KW)

FIGURE 4-23. AIR CLEANER ASSEMBLY (90/100KW)

FIGURE 4-24. PRE-AIR CLEANER ACCESSORY65 topics

FIGURE 4-25. AIR INTAKE RAIN CAP ACCESSORY
FIGURE 4-26. AIR INTAKE LINES INSTALLATION (90/100KW - ULS)
FIGURE 4-27. AIR INTAKE LINES INSTALLATION (90KW - LS)
FIGURE 4-28. COOLER INSTALLATION (90KW)
FIGURE 4-29. RADIATOR COOLING PACKAGE (90KW)
FIGURE 4-30. REMOTE HOC INSTALLATION
FIGURE 4-31. FAN DRIVE MOTOR (RHOC)
FIGURE 4-32. COOLANT LINES INSTALLATION (ULS)
FIGURE 4-33. COOLANT LINES INSTALLATION (LS)
FIGURE 4-34. COOLER LINES INSTALLATION (90KW)
FIGURE 4-35. CAC LINES INSTALLATION (ULS)
FIGURE 4-36. CAC LINES INSTALLATION (LS)
FIGURE 4-37. SURGE TANK INSTALLATION
FIGURE 4-38. TANK EXPANSION
FIGURE 4-39. BULKHEAD INSTALLATION
FIGURE 4-40. DEF CONTROL MODULE INSTALLATION (ULS)
FIGURE 4-41. DEF TANK INSTALLATION (ULS)
FIGURE 4-42. DEF TANK ASSEMBLY (ULS)
FIGURE 4-43. DEF LINES INSTALLATION (ULS)
FIGURE 4-44. HYDRAULIC PUMP INSTALLATION (90KW)
FIGURE 4-45. HEATER LINES INSTALLATION (ULS)
FIGURE 4-46. HEATER LINES INSTALLATION (LS)
FIGURE 4-47. BLOCK HEATER INSTALLATION (230V - LS)
FIGURE 4-48. BLOCK HEATER INSTALLATION (120V - LS)
FIGURE 4-49. BLOCK HEATER (ULS)
FIGURE 4-50. BLOCK HEATER (LS)
FIGURE 4-51. A/C PUMP INSTALLATION
FIGURE 4-52. A/C LINES INSTALLATION
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. DRIVETRAIN INSTALLATION
FIGURE 5-2. FRONT AXLE INSTALLATION
FIGURE 5-3. FRONT AXLE ASSEMBLY
FIGURE 5-4. FRONT AXLE - CENTRAL
FIGURE 5-5. FRONT AXLE- DIFFERENTIAL
FIGURE 5-6. FRONT AXLE - HUB REDUCTION
FIGURE 5-7. FRONT AXLE - BRAKES
FIGURE 5-8. FRONT AXLE - STEERING
FIGURE 5-9. REAR AXLE INSTALLATION
FIGURE 5-10. REAR AXLE ASSEMBLY
FIGURE 5-11. REAR AXLE - CENTRAL HOUSING
FIGURE 5-12. REAR AXLE - DIFFERENTIAL
FIGURE 5-13. REAR AXLE - HUB REDUCTION
FIGURE 5-14. REAR AXLE - BRAKES
FIGURE 5-15. REAR AXLE - STEERING
FIGURE 5-16. DIFFERENTIAL KIT (FRONT AXLE)
FIGURE 5-17. DIFFERENTIAL KIT (REAR AXLE)
FIGURE 5-18. REDUCTION BUSHING KIT (FRONT & REAR AXLES)
FIGURE 5-19. PLANET GEAR CARRIER KIT (FRONT & REAR AXLES)
FIGURE 5-20. STEERING CASE KIT, (LF, RR)
FIGURE 5-21. STEERING CASE KIT, (RF, LR)
FIGURE 5-22. STEERING ADJUST BOLT KIT
FIGURE 5-23. RING GEAR SUPPORT KIT (REAR AXLE)
FIGURE 5-24. PISTON KIT (LH)
FIGURE 5-25. PISTON KIT (RH)
FIGURE 5-26. PISTON KIT
FIGURE 5-27. TRUNION KIT
FIGURE 5-28. DRIVE SHAFTS INSTALLATION
FIGURE 5-29. REMOTE GREASE SYSTEM INSTALLATION
FIGURE 5-30. AXLE SHIM INSTALLATION
FIGURE 5-31. TRANSMISSION INSTALLATION (6 SPD - 90KW)
FIGURE 5-32. TRANSMISSION INSTALLATION (6 SPD - 97KW)
FIGURE 5-33. TRANSMISSION (6 SPD - 90KW)
FIGURE 5-34. TRANSMISSION (6 SPD - HHP - 97KW)
FIGURE 5-35. PLANETARY CASE AND PARTS GROUP
FIGURE 5-36. TORQUE CONVERTER GROUP

FIGURE 5-37. TORQUE CONVERTER GROUP

FIGURE 5-38. TRANSFER GEAR AND CASE GROUP

FIGURE 5-39. TRANSMISSION HYDRAULIC CONTROL GROUP

FIGURE 5-40. INPUT SHAFT GROUP

FIGURE 5-41. TRANSMISSION CLUTCH GROUP

FIGURE 5-42. CLUTCH AND GEAR GROUP

FIGURE 5-43. TRANSMISSION PUMP GROUP

FIGURE 5-44. OUTPUT SHAFT GROUP

FIGURE 5-45. SPEED SENSOR

FIGURE 5-46. IDLER GEAR

FIGURE 5-47. REAR TRANSMISSION CASE

FIGURE 5-48. PLANETARY CASE

FIGURE 5-49. FRONT TRANSFER CASE

FIGURE 5-50. REAR TRANSFER CASE

FIGURE 5-51. RELIEF VALVE

FIGURE 5-52. SOLENOID VALVE

FIGURE 5-53. SOLENOID VALVE

FIGURE 5-54. FRONT TRANSMISSION CASE ASSEMBLY

FIGURE 5-55. REAR TRANSMISSION CASE ASSEMBLY

FIGURE 5-60. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)

FIGURE 5-61. LEFT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)

FIGURE 5-63. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)

FIGURE 5-64. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)

FIGURE 5-66. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)

FIGURE 5-67. LEFT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)

FIGURE 5-69. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 440/80-24)

FIGURE 5-72. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 400/80-24)

FIGURE 5-78. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)

FIGURE 5-79. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)

FIGURE 5-80. FENDER INSTALLATION

FIGURE 5-81. FENDER ASSEMBLY (RR-RH)

FIGURE 5-82. FENDER ASSEMBLY (RR-LH)

FIGURE 5-83. FENDER ASSEMBLY (FRT-RH)

FIGURE 5-84. FENDER ASSEMBLY (FRT-LH)

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTS INSTALLATION

FIGURE 6-2. ENCLOSED CAB INSTALLATION

FIGURE 6-3. ENCLOSED CAB ASSEMBLY

FIGURE 6-4. ENCLOSED CAB GROUP

FIGURE 6-5. ENCLOSED CAB

FIGURE 6-6. DOOR INSTALLATION

FIGURE 6-7. DOOR UPPER GLASS ASSEMBLY

FIGURE 6-8. CAB LATCH ASSEMBLY

FIGURE 6-9. CAB DOOR TRIGGER ASSEMBLY

FIGURE 6-10. DOOR ASSEMBLY (AG)

FIGURE 6-11. CAB DOOR

FIGURE 6-12. DOOR STRAP INSTALLATION

FIGURE 6-13. REAR WINDOW INSTALLATION

FIGURE 6-14. REAR WINDOW ASSEMBLY

FIGURE 6-15. ENCLOSED CAB PLUG GROUP

FIGURE 6-16. INTERIOR MIRROR INSTALLATION65 topics

FIGURE 6-17. FRONT WIPER INSTALLATION
FIGURE 6-18. LEVEL INDICATOR INSTALLATION
FIGURE 6-19. ENCLOSED CAB TRIM INSTALLATION
FIGURE 6-20. REAR PANEL COVER ASSEMBLY
FIGURE 6-21. ADJUSTABLE ARMREST INSTALLATION
FIGURE 6-22. BEACON INSTALLATION
FIGURE 6-23. WASHER HOSES INSTALLATION
FIGURE 6-24. HAMMER INSTALLATION
FIGURE 6-25. HAMMER ATTACHMENT ASSEMBLY
FIGURE 6-26. FRONT COVER INSTALLATION
FIGURE 6-27. FILTER TRAY PANEL
FIGURE 6-28. FRONT DUCT COVER
FIGURE 6-29. WASHER TANK INSTALLATION
FIGURE 6-30. WASHER BOTTLE
FIGURE 6-31. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)
FIGURE 6-32. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)
FIGURE 6-33. UPPER SEAT ASSEMBLY
FIGURE 6-34. SUSPENSION KIT
FIGURE 6-35. SEAT INSTALLATION (PREMIUM)
FIGURE 6-36. SEAT ASSEMBLY (AIR SUSPENSION - PREMIUM)
FIGURE 6-37. SEAT INSTALLATION (MECHANICAL)
FIGURE 6-38. SEAT ASSEMBLY
FIGURE 6-39. SEAT BELT INSTALLATION (2IN)
FIGURE 6-40. SEAT BELT INSTALLATION (3IN)
FIGURE 6-41. HEATER INSTALLATION
FIGURE 6-42. HEATER ASSEMBLY
FIGURE 6-43. HEATER
FIGURE 6-44. HEATER AND A/C INSTALLATION
FIGURE 6-45. CAB CONDENSER ASSEMBLY
FIGURE 6-46. CONDENSER
FIGURE 6-47. A/C RECEIVER DRIER
FIGURE 6-48. HEATER AND A/C ASSEMBLY
FIGURE 6-49. HEATER AND A/C
FIGURE 6-50. ROOF WIPER INSTALLATION
FIGURE 6-51. HEADLINER INSTALLATION
FIGURE 6-52. HEADLINER/RADIO READY INSTALLATION
FIGURE 6-53. CAB GUARD INSTALLATION (TOP)
FIGURE 6-54. COMMON CAB TRIM INSTALLATION
FIGURE 6-55. CAB TRIM INSTALLATION
FIGURE 6-56. ROOF CAP INSTALLATION (A/C)
FIGURE 6-57. ROOF CAP INSTALLATION (NO A/C)
FIGURE 6-58. FRONT NOSE CONE INSTALLATION (SIDELIGHT)
FIGURE 6-59. RETRACTABLE SUNSCREEN INSTALLATION
FIGURE 6-60. CAB STEP INSTALLATION
FIGURE 6-61. FLOOR MAT INSTALLATION
FIGURE 6-62. EXTERNAL WINDOW RELEASE INSTALLATION (ANSI)
FIGURE 6-63. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)
FIGURE 6-64. IGNITION SWITCH INSTALLATION
SECTION 7 - CONTROLS
FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION
FIGURE 7-2. ACCELERATOR PEDAL
FIGURE 7-3. BRAKE PEDAL INSTALLATION
FIGURE 7-4. BRAKE PEDAL
FIGURE 7-5. BRAKE PEDAL PLATE
FIGURE 7-6. BRAKE SENSOR INSTALLATION
FIGURE 7-7. SWITCH PLATE ASSEMBLY
FIGURE 7-8. PARKING BRAKE INSTALLATION (CABLE - STANDARD)
FIGURE 7-9. PARKING BRAKE COVER (MECHANICAL)
FIGURE 7-10. PARKING CABLE ASSEMBLY (MECHANICAL)
FIGURE 7-11. PARKING BRAKE INSTALLATION (SAHR - OPTIONAL)
FIGURE 7-12. STEERING WHEEL INSTALLATION
FIGURE 7-13. STEERING WHEEL
FIGURE 7-14. STEERING COLUMN INSTALLATION
FIGURE 7-15. TILT STEERING COLUMN
FIGURE 7-16. HORN INSTALLATION

FIGURE 7-17. HORN BUTTON INSTALLATION

FIGURE 7-18. JOYSTICK INSTALLATION

FIGURE 7-19. WIPER-TURN SWITCH (0 SPEED - FNR)

FIGURE 7-20. WIPER-TURN SWITCH (NO SPEED)

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. COMMON HYDRAULICS INSTALLATION

FIGURE 8-2. ACOUSTIC DAMPENER INSTALLATION

FIGURE 8-3. AUXILIARY HYDRAULICS INSTALLATION - REAR (TWIN)

FIGURE 8-4. AUXILIARY HYDRAULICS INSTALLATION - REAR (SINGLE)

FIGURE 8-5. BOOM HYDRAULIC INSTALLATION

FIGURE 8-6. BOOM LINES INSTALLATION

FIGURE 8-7. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL)

FIGURE 8-8. BOOM RAISE HOSES INSTALLATION (WITH RIDE CONTROL)

FIGURE 8-9. BRAKE LINES INSTALLATION

FIGURE 8-10. BRAKE LINES INSTALLATION

FIGURE 8-11. BRAKE INSTALLATION - TRAILER

FIGURE 8-12. BRAKE ACCUMULATOR INSTALLATION

FIGURE 8-13. BRAKE ACCUMULATOR LINES INSTALLATION (WITHOUT SAHR)

FIGURE 8-14. BRAKE ACCUMULATOR LINES INSTALLATION (WITH SAHR)

FIGURE 8-15. COUPLER (HYDRAULIC) LINES INSTALLATION (FRONT BOOM - TWIN)

FIGURE 8-16. COUPLER (HYDRAULIC) LINES INSTALLATION (FRONT BOOM - SINGLE)

FIGURE 8-17. COUPLER (MANUAL) LINES INSTALLATION (FRONT BOOM - TWIN)

FIGURE 8-18. COUPLER (MANUAL) LINES INSTALLATION (FRONT BOOM - SINGLE)

FIGURE 8-19. LIFT CYLINDER INSTALLATION

FIGURE 8-20. MAIN CONTROL VALVE INSTALLATION

FIGURE 8-21. PRIORITY LINES INSTALLATION

FIGURE 8-22. PRIORITY VALVE INSTALLATION

FIGURE 8-23. RETURN LINES INSTALLATION

FIGURE 8-24. RETURN LINES INSTALLATION (SAHR)

FIGURE 8-25. STEERING LINES INSTALLATION

FIGURE 8-26. STEER SELECT VALVE INSTALLATION

FIGURE 8-27. SUCTION LINES INSTALLATION

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER ASSEMBLY - COMPENSATION

FIGURE 9-2. CYLINDER SUB-ASSEMBLY - EXTEND/RETRACT (TELESCOPE)

FIGURE 9-3. CYLINDER ASSEMBLY - EXTEND/RETRACT (TELESCOPE)

FIGURE 9-4. CYLINDER ASSEMBLY - LIFT

FIGURE 9-5. CYLINDER ASSEMBLY - TIFT

FIGURE 9-6. VALVE SUB-ASSEMBLY - DIVERTOR (HI-FLOW)

FIGURE 9-7. VALVE ASSEMBLY - DIVERTOR

FIGURE 9-8. VALVE ASSEMBLY - DIVERTOR

FIGURE 9-9. VALVE ASSEMBLY - DIVERTOR

FIGURE 9-10. VALVE ASSEMBLY - FAN MOTOR CONTROL

FIGURE 9-11. VALVE ASSEMBLY - MAIN CONTROL

FIGURE 9-12. VALVE ASSEMBLY - PRIORITY FLOW MANIFOLD

FIGURE 9-13. VALVE ASSEMBLY - RIDE CONTROL

FIGURE 9-14. VALVE ASSEMBLY - STEERING SELECT VALVE

FIGURE 9-15. VALVE ASSEMBLY - TRAILER BRAKE

SECTION 10 - ELECTRICAL

FIGURE 10-1. BATTERY INSTALLATION (STANDARD)

FIGURE 10-2. BATTERY INSTALLATION (DUAL)

FIGURE 10-3. BEACON/STROBE INSTALLATION

FIGURE 10-4. BOOM HARNESS INSTALLATION

FIGURE 10-5. BOOM HARNESS

FIGURE 10-6. BOOM ANGLE SENSOR INSTALLATION

FIGURE 10-7. CAB ELECTRICAL INSTALLATION

FIGURE 10-8. CAB HARNESS

FIGURE 10-9. CAB STANDARD ELECTRICAL BOARD ASSEMBLY

FIGURE 10-10. CAB OPTION 1 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-11. CAB OPTION 2 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-12. CAB OPTION HARNESS60 topics

FIGURE 10-13. DASH ELECTRICS INSTALLATION (ULS)
FIGURE 10-14. CAB DASH ELECTRICAL INSTALLATION (LS)
FIGURE 10-15. CAB HEATER HARNESS INSTALLATION
FIGURE 10-16. CAB HEATER HARNESS
FIGURE 10-17. CAB HVAC ACTUATOR HARNESS
FIGURE 10-18. CAB - MULTIFUNCTION DISPLAY INSTALLATION
FIGURE 10-19. CAB SEAT ADAPTOR HARNESS (PREMIUM SEAT)
FIGURE 10-20. CLEARSKY INSTALLATION (NO A/C - LONG ROOF CAP)
FIGURE 10-21. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)
FIGURE 10-22. CLEARSKY HARNESS
FIGURE 10-23. DECLUTCH SWITCH INSTALLATION
FIGURE 10-24. EARTH STRAP INSTALLATION
FIGURE 10-25. ELECTRICAL COMPONENTS INSTALLATION
FIGURE 10-26. ELECTRICAL POWER DISTRIBUTION ELECTRICAL BOX
FIGURE 10-27. ELECTRICAL RELAY INSTALLATION - 200 AMP
FIGURE 10-28. ENGINE WIRING INSTALLATION (ULS)
FIGURE 10-29. ENGINE WIRING INSTALLATION (LS)
FIGURE 10-30. ENGINE HARNESS (ULS)
FIGURE 10-31. ENGINE HARNESS (LS)
FIGURE 10-32. ENGINE FUEL PUMP HARNESS
FIGURE 10-33. ENGINE GLOW PLUG RELAY HARNESS
FIGURE 10-34. ENGINE SPEED SET SWITCH INSTALLATION
FIGURE 10-35. FRAME MAIN ELECTRICAL INSTALLATION
FIGURE 10-36. FRAME HARNESS - FRONT
FIGURE 10-37. FRAME HARNESS - REAR
FIGURE 10-38. IGNITION SWITCH INSTALLATION
FIGURE 10-39. LIGHTS - DIP LIGHTS INSTALLATION (LH)
FIGURE 10-40. LIGHTS - DIP LIGHTS INSTALLATION (RH)
FIGURE 10-41. LIGHTS - LICENSE PLATE LAMP INSTALLATION
FIGURE 10-42. LIGHTS - LICENSE PLATE LAMP HARNESS
FIGURE 10-43. LIGHTS - NO ROADLIGHTS INSTALLATION
FIGURE 10-44. LIGHTS - WORKLIGHTS INSTALLATION (BOOM MOUNTED)
FIGURE 10-45. LIGHTS - WORKLIGHTS INSTALLATION - LED (BOOM MOUNTED)
FIGURE 10-46. LIGHTS - WORKLIGHTS HARNESS (BOOM MOUNTED LIGHTS)
FIGURE 10-47. LIGHTS - WORKLIGHTS INSTALLATION (CAB MOUNTED) (NO A/C)
FIGURE 10-48. LIGHTS - WORKLIGHTS INSTALLATION - LED (CAB MOUNTED) (NO A/C)
FIGURE 10-49. LIGHTS - WORKLIGHTS INSTALLATION (CAB MOUNTED) (WITH A/C)
FIGURE 10-50. LIGHTS - WORKLIGHTS INSTALLATION -LED (CAB MOUNTED) (WITH A/C)
FIGURE 10-51. LSI SENSOR INSTALLATION
FIGURE 10-52. LSI DISPLAY INSTALLATION
FIGURE 10-53. LSI SENSOR INSTALLATION
FIGURE 10-54. LSI SWITCH INSTALLATION
FIGURE 10-55. LSI SENSOR COVER INSTALLATION
FIGURE 10-56. REVERSE ALARM INSTALLATION
FIGURE 10-57. REVERSE CAMERA INSTALLATION
FIGURE 10-58. REVERSE SENSING INSTALLATION
FIGURE 10-59. REVERSE SENSING HARNESS
FIGURE 10-60. TRAILER ELECTRICS INSTALLATION
FIGURE 10-61. TRAILER LINK HARNESS
SECTION 11 - DECALS
FIGURE 11-1. DECALS INSTALLATION (ANSI)
FIGURE 11-2. DECALS INSTALLATION (AUS & LATIN AMERICA)
FIGURE 11-3. DECALS INSTALLATION - JLG
FIGURE 11-4. CAPACITY CHART (ANSI)
FIGURE 11-5. CAPACITY CHART HOLDER INSTALLATION
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 13 - SPECIAL OPTIONS
FIGURE 13-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (940 pages). Open the sample pages (PDF, 605 KB)

Sample pages from the JLG 925 Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 586: SECTION 6 - CAB
Parts illustration, page 838: SECTION 10 - ELECTRICAL
Parts illustration, page 908: SECTION 11 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 925 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31211474$99.67

Service manuals

Service Manual 31211472 · 442 pagesCovers 832, 925$69.93Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 940 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).