JLG DEUTZ FAHR Agrovector 40.8 Telehandler Parts Manual

Name: JLG DEUTZ FAHR Agrovector 40.8 Telehandler Parts Manual
Brand: MidWestTech
SKU: 31211271
Price: 119.51 USD
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1,194 pages · Publication 31211271

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Models: DEUTZ FAHR Agrovector 40.8
Serial coverage: 1160007890 to Present
Manual type: Parts Manual
Pages: 1,194
Publication: 31211271
Condition: Brand new

JLG DEUTZ FAHR Agrovector 40.8 Telehandler Parts Manual, publication 31211271

What's inside

From the manual's own table of contents: 226 sections, 504 entries. See sample pages (PDF, 582 KB)

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General59 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION
FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION (NO RHOC)
FIGURE 1-3. ENGINE ENCLOSURE INSTALLATION (RHOC)
FIGURE 1-4. ENGINE ENCLOSURE COVER INSTALLATION (NO RHOC)
FIGURE 1-5. ENGINE ENCLOSURE COVER INSTALLATION (RHOC)
FIGURE 1-6. AIR INTAKE SEAL INSTALLATION
FIGURE 1-7. HOOD INSTALLATION
FIGURE 1-8. COVER PLATES INSTALLATION (NO OUTRIGGERS - ULS)
FIGURE 1-9. COVER PLATES INSTALLATION (NO OUTRIGGERS - LS)
FIGURE 1-10. COVER PLATE INSTALLATION (NO TRAILER BRAKES)
FIGURE 1-11. COVER PLATE INSTALLATION (TRAILER BRAKES)
FIGURE 1-12. COVER PLATE INSTALLATION (NO REAR AUX)
FIGURE 1-13. COVER PLATE INSTALLATION (REAR AUX)
FIGURE 1-14. COVER PLATE INSTALLATION (HYDRAULIC HITCH AND REAR AUX)
FIGURE 1-15. REAR COVER PLATE INSTALLATION (NO HYDRAULIC HITCH)
FIGURE 1-16. REAR COVER PLATE INSTALLATION (HYDRAULIC HITCH)
FIGURE 1-17. COUNTERWEIGHT INSTALLATION
FIGURE 1-18. TANKS INSTALLATION
FIGURE 1-19. FUEL TANK INSTALLATION
FIGURE 1-20. HYDRAULIC TANK INSTALLATION
FIGURE 1-21. FUEL TANK ASSEMBLY
FIGURE 1-22. HYDRAULIC TANK ASSEMBLY
FIGURE 1-23. FUEL AND HYDRAULIC CAP INSTALLATION
FIGURE 1-24. HITCH RETRIEVAL INSTALLATION
FIGURE 1-25. HITCH INSTALLATION (EEC AUTO)
FIGURE 1-26. HITCH INSTALLATION (PITON)
FIGURE 1-27. HITCH ASSEMBLY (EEC AUTO)
FIGURE 1-28. SLIDING HITCH ASSEMBLY (PITON)
FIGURE 1-29. HITCH INSTALLATION (EEC MANUAL)
FIGURE 1-30. HITCH ASSEMBLY (EEC MANUAL)
FIGURE 1-31. HITCH INSTALLATION (CUNA CATEGORY C)
FIGURE 1-32. HITCH ASSEMBLY (CUNA CATEGORY C)
FIGURE 1-33. HITCH INSTALLATION (CUNA CATEGORY D2)
FIGURE 1-34. HITCH ASSEMBLY (CUNA CATEGORY D2)
FIGURE 1-35. HITCH INSTALLATION (FIXED)
FIGURE 1-36. HITCH ASSEMBLY (FIXED)
FIGURE 1-37. HITCH INSTALLATION (HYDRAULIC) (Prior to SN 1160008505)
FIGURE 1-38. HITCH INSTALLATION (HYDRAULIC) (SN 1160008505 to Present)
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION
FIGURE 2-2. BOOM ASSEMBLY
FIGURE 2-3. FIRST BOOM SECTION
FIGURE 2-4. SECOND BOOM SECTION ASSEMBLY
FIGURE 2-5. LINK ASSEMBLY
FIGURE 2-6. LEVER ASSEMBLY
FIGURE 2-7. MANUAL QUICK COUPLER INSTALLATION
FIGURE 2-8. HYDRAULIC QUICK COUPLER INSTALLATION
FIGURE 2-9. BOOM ANGLE INDICATOR INSTALLATION
FIGURE 2-10. BOOM PROP INSTALLATION
FIGURE 2-11. BOOM BRUSHES INSTALLATION
SECTION 3 - ATTACHMENTS
FIGURE 3-1. CARRIAGE ASSEMBLY (1524MM) (CE & AUS)
FIGURE 3-2. CARRIAGE ASSEMBLY (1829MM) (CE & AUS)
FIGURE 3-3. CARRIAGE ASSEMBLY (1225MM) (CE & AUS)
FIGURE 3-6. FORK POSITIONING CARRIAGE WITH FORKS (4.0 TON) (CE & AUS)
FIGURE 3-7. DUAL FORK CARRIAGE ASSEMBLY
FIGURE 3-8. DUAL FORK CARRIAGE VALVE ASSEMBLY
FIGURE 3-9. FORK ROTATING CARRIAGE (4.5 TON - 1270 MM) (AUS)

FIGURE 3-10. CARRIAGE ASSEMBLY (JOHN DEERE FIT) (CE)

FIGURE 3-11. CARRIAGE ASSEMBLY (MANITOU FIT) (CE)

FIGURE 3-12. FORK ASSEMBLY (JCB FIT) (CE)

FIGURE 3-13. DUAL TINE BAILING FORK CARRIAGE (CE & AUS)

FIGURE 3-14. FEM CARRIAGE AND FORKS (CE & AUS)

FIGURE 3-23. BOLT-ON EDGE (2450 MM) (IF EQUIPPED WITH GENERAL BUCKET)

FIGURE 3-27. MULTI-PURPOSE GRAPPLE BUCKET (WIDE GRIP - 2450 MM) (CE & AUS)

FIGURE 3-28. MANURE GRAPPLE BUCKET (CE & AUS)

FIGURE 3-29. BUCKET GUARD

FIGURE 3-30. BUCKET TEETH KIT

FIGURE 3-31. BALE HANDLER (SPIKE CLAMP) (CE & AUS)

FIGURE 3-32. BALE HANDLER KIT (SPIKES) (CE AND AUS)

FIGURE 3-33. BALE HANDLER KIT (SPIKES TO TUBE) (CE & AUS)

FIGURE 3-34. BALE HANDLER (TUBE CLAMP) (CE & AUS)

FIGURE 3-37. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH) (CE)

FIGURE 3-39. CRANE HOOK (CE AND AUS)

FIGURE 3-40. FORK MOUNTED HOOK (4 TON) (CE)

FIGURE 3-41. MUCK FORK AND GRAB (CE & AUS)

FIGURE 3-42. FORK MOUNTED PLATFORM

FIGURE 3-43. CONCRETE BUCKET (CE)

FIGURE 3-44. AUGER (CE & AUS)

FIGURE 3-54. FORK TRANSPORT LATCHES INSTALLATION

SECTION 4 - ENGINE AND ATTACHING PARTS

Show all 227 sections

FIGURE 4-1. ENGINE INSTALLATION (74.4KW - ULS - PISTON PUMP)

FIGURE 4-2. ENGINE INSTALLATION (90KW - ULS - PISTON PUMP)

FIGURE 4-3. ENGINE INSTALLATION (100KW - ULS - PISTON PUMP)

FIGURE 4-4. ENGINE INSTALLATION (74.4KW - LS - PISTON PUMP)

FIGURE 4-5. ENGINE INSTALLATION (90KW - LS - PISTON PUMP)

FIGURE 4-6. ENGINE MOUNTING INSTALLATION (74.4KW)

FIGURE 4-7. ENGINE MOUNTING INSTALLATION (90KW/100KW)

FIGURE 4-9. 3.6L ENGINE (90KW - ULS - PISTON PUMP)

FIGURE 4-13. ENGINE ECU INSTALLATION (ULS)

FIGURE 4-14. ENGINE ECU INSTALLATION (LS)

FIGURE 4-15. BRACKET GUARD INSTALLATION

FIGURE 4-16. FUEL LINES INSTALLATION (ULS)

FIGURE 4-17. FUEL LINES INSTALLATION (ULS - RHOC)

FIGURE 4-18. FUEL LINES INSTALLATION (LS)

FIGURE 4-19. FUEL LINES INSTALLATION (LS - RHOC)64 topics

FIGURE 4-20. EXHAUST INSTALLATION (ULS)
FIGURE 4-21. EXHAUST INSTALLATION (LS)
FIGURE 4-22. COOLING PACKAGE INSTALLATION (74.4KW - ULS)
FIGURE 4-23. COOLING PACKAGE INSTALLATION (74.4KW - LS)
FIGURE 4-24. COOLING PACKAGE INSTALLATION (90KW - ULS)
FIGURE 4-25. COOLING PACKAGE INSTALLATION (90KW - LS)
FIGURE 4-26. COOLING FAN INSTALLATION
FIGURE 4-27. FAN LINES INSTALLATION (74.4KW)
FIGURE 4-28. FAN LINES INSTALLATION (90KW)
FIGURE 4-29. FAN DRIVE MOTOR (NO RHOC)
FIGURE 4-30. FAN DRIVE MOTOR (RHOC)
FIGURE 4-31. PRIMARY FUEL FILTER INSTALLATION (74.4KW - ULS)
FIGURE 4-32. FUEL FILTER INSTALLATION (90/100KW - ULS)
FIGURE 4-33. PRIMARY FUEL FILTER INSTALLATION (90KW - LS)
FIGURE 4-34. AIR CLEANER INSTALLATION (74.4KW - ULS)
FIGURE 4-35. AIR CLEANER INSTALLATION (90/100KW)
FIGURE 4-36. AIR CLEANER INSTALLATION (74.4KW - LS)
FIGURE 4-37. AIR CLEANER ASSEMBLY (74.4KW)
FIGURE 4-38. AIR CLEANER ASSEMBLY (90/100KW)
FIGURE 4-39. AIR INTAKE LINES INSTALLATION (74.4KW - ULS)
FIGURE 4-40. AIR INTAKE LINES INSTALLATION (90/100KW - ULS)
FIGURE 4-41. AIR INTAKE LINES INSTALLATION (74.4KW - LS)
FIGURE 4-42. AIR INTAKE LINES INSTALLATION (90KW - LS)
FIGURE 4-43. COOLER INSTALLATION (74.4KW)
FIGURE 4-44. COOLER INSTALLATION (90KW)
FIGURE 4-45. RADIATOR COOLING PACKAGE (74.4KW)
FIGURE 4-46. RADIATOR COOLING PACKAGE (90KW)
FIGURE 4-47. REMOTE HOC INSTALLATION
FIGURE 4-48. COOLANT LINES INSTALLATION (ULS)
FIGURE 4-49. COOLANT LINES INSTALLATION (LS)
FIGURE 4-50. COOLER LINES INSTALLATION (74.4KW) (Prior to SN 1160008505)
FIGURE 4-51. COOLER LINES INSTALLATION (74.4KW) (SN 1160008505 to Present)
FIGURE 4-52. COOLER LINES INSTALLATION (90KW)
FIGURE 4-53. CAC LINES INSTALLATION (ULS)
FIGURE 4-54. CAC LINES INSTALLATION (LS)
FIGURE 4-55. SURGE TANK INSTALLATION
FIGURE 4-56. TANK EXPANSION
FIGURE 4-57. BULKHEAD INSTALLATION
FIGURE 4-58. DEF CONTROL MODULE INSTALLATION (ULS)
FIGURE 4-59. DEF TANK INSTALLATION (ULS) (Prior to SN 1160008505)
FIGURE 4-60. DEF TANK INSTALLATION (ULS) (SN 1160008505 to Present)
FIGURE 4-61. DEF LINES INSTALLATION (ULS)
FIGURE 4-63. DEF TANK ASSEMBLY (ULS) (SN 1160008505 to Present)
FIGURE 4-64. REMOTE FUEL PUMP INSTALLATION (74.4KW)
FIGURE 4-65. HYDRAULIC PUMP INSTALLATION (74.4KW)
FIGURE 4-66. HYDRAULIC PUMP INSTALLATION (90KW)
FIGURE 4-67. HEATER LINES INSTALLATION (ULS)
FIGURE 4-68. HEATER LINES INSTALLATION (LS)
FIGURE 4-69. BLOCK HEATER INSTALLATION (230V - LS)
FIGURE 4-70. BLOCK HEATER INSTALLATION (120V - LS)
FIGURE 4-71. BLOCK HEATER (ULS)
FIGURE 4-72. BLOCK HEATER (LS)
FIGURE 4-73. A/C PUMP INSTALLATION
FIGURE 4-74. A/C LINES INSTALLATION
SECTION 5 - DRIVETRAIN
FIGURE 5-1. AXLES INSTALLATION (NO HYDRAULIC PARK BRAKE)
FIGURE 5-2. AXLES INSTALLATION (HYDRAULIC PARK BRAKE)
FIGURE 5-3. FRONT AXLE INSTALLATION (NO HYDRAULIC PARK BRAKE)
FIGURE 5-4. FRONT AXLE, CENTRAL HOUSING (NO HYDRAULIC PARK BRAKE)
FIGURE 5-5. FRONT AXLE, DIFFERENTIAL (NO HYDRAULIC PARK BRAKE)
FIGURE 5-6. FRONT AXLE, HUB REDUCTION (NO HYDRAULIC PARK BRAKE)
FIGURE 5-7. FRONT AXLE, BRAKES (NO HYDRAULIC PARK BRAKE)
FIGURE 5-8. FRONT AXLE, STEERING (NO HYDRAULIC PARK BRAKE)
FIGURE 5-9. FRONT AXLE INSTALLATION (HYDRAULIC PARK BRAKE)

FIGURE 5-10. FRONT AXLE, CENTRAL HOUSING (HYDRAULIC PARK BRAKE)

FIGURE 5-11. FRONT AXLE, DIFFERENTIAL (HYDRAULIC PARK BRAKE)

FIGURE 5-12. FRONT AXLE, HUB REDUCTION (HYDRAULIC PARK BRAKE)

FIGURE 5-13. FRONT AXLE, BRAKES (HYDRAULIC PARK BRAKE)

FIGURE 5-14. FRONT AXLE, STEERING (HYDRAULIC PARK BRAKE)

FIGURE 5-15. REAR AXLE INSTALLATION

FIGURE 5-16. REAR AXLE, CENTRAL HOUSING

FIGURE 5-17. REAR AXLE, DIFFERENTIAL

FIGURE 5-18. REAR AXLE, HUB REDUCTION

FIGURE 5-19. REAR AXLE, BRAKES

FIGURE 5-20. REAR AXLE, STEERING

FIGURE 5-21. DIFFERENTIAL KIT

FIGURE 5-22. REDUCTION BUSHING KIT

FIGURE 5-23. PLANET GEAR CARRIER KIT

FIGURE 5-24. STEERING CASE KIT, (LF, RR)

FIGURE 5-25. STEERING CASE KIT, (RF, LR)

FIGURE 5-26. STEERING ADJUST BOLT KIT

FIGURE 5-27. RING GEAR SUPPORT KIT

FIGURE 5-28. PISTON KIT (LH)

FIGURE 5-29. PISTON KIT (RH)

FIGURE 5-30. PISTON KIT

FIGURE 5-31. DIFFERENTIAL KIT

FIGURE 5-32. TRUNION KIT

FIGURE 5-33. DRIVE SHAFTS INSTALLATION

FIGURE 5-34. REMOTE GREASE SYSTEM INSTALLATION (Prior to SN 1160008505)

FIGURE 5-35. REMOTE GREASE SYSTEM INSTALLATION (SN 1160008505 to Present)

FIGURE 5-36. AXLE SHIM INSTALLATION

FIGURE 5-37. TRANSMISSION INSTALLATION (4 SPD)

FIGURE 5-38. TRANSMISSION INSTALLATION (6 SPD - 90KW)

FIGURE 5-39. TRANSMISSION INSTALLATION (6 SPD - 97KW)

FIGURE 5-40. TRANSMISSION (4 SPD)

FIGURE 5-41. TRANSMISSION (6 SPD - 90KW)

FIGURE 5-42. TRANSMISSION (6 SPD - HHP - 97KW)

FIGURE 5-43. PLANETARY CASE AND PARTS GROUP

FIGURE 5-44. TORQUE CONVERTER GROUP

FIGURE 5-45. TORQUE CONVERTER GROUP

FIGURE 5-46. TRANSFER GEAR AND CASE GROUP

FIGURE 5-47. TRANSFER GEAR AND CASE GROUP

FIGURE 5-48. TRANSMISSION HYDRAULIC CONTROL GROUP

FIGURE 5-49. INPUT SHAFT GROUP

FIGURE 5-50. TRANSMISSION CLUTCH GROUP

FIGURE 5-51. CLUTCH AND GEAR GROUP

FIGURE 5-52. TRANSMISSION PUMP GROUP

FIGURE 5-53. OUTPUT SHAFT GROUP

FIGURE 5-54. SPEED SENSOR

FIGURE 5-55. IDLER GEAR

FIGURE 5-56. REAR TRANSMISSION CASE

FIGURE 5-57. PLANETARY CASE

FIGURE 5-58. FRONT TRANSFER CASE

FIGURE 5-59. REAR TRANSFER CASE

FIGURE 5-60. FRONT TRANSFER CASE

FIGURE 5-61. REAR TRANSFER CASE

FIGURE 5-62. RELIEF VALVE

FIGURE 5-63. SOLENOID VALVE

FIGURE 5-64. SOLENOID VALVE

FIGURE 5-65. FRONT TRANSMISSION CASE ASSEMBLY

FIGURE 5-66. REAR TRANSMISSION CASE ASSEMBLY

FIGURE 5-71. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)

FIGURE 5-72. LEFT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)

FIGURE 5-74. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)

FIGURE 5-75. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)51 topics

FIGURE 5-77. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)
FIGURE 5-78. LEFT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)
FIGURE 5-80. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 440/80-24)
FIGURE 5-83. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 400/80-24)
FIGURE 5-89. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)
FIGURE 5-90. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)
FIGURE 5-91. WHEEL CHOCK INSTALLATION
FIGURE 5-93. FENDER ASSEMBLY
FIGURE 5-94. FENDER ASSEMBLY
FIGURE 5-95. FENDER ASSEMBLY
FIGURE 5-96. FENDER ASSEMBLY
FIGURE 5-98. FENDER ASSEMBLY
FIGURE 5-99. FENDER ASSEMBLY
FIGURE 5-100. FENDER ASSEMBLY
FIGURE 5-101. FENDER ASSEMBLY
SECTION 6 - CAB
FIGURE 6-1. CAB MOUNTS INSTALLATION
FIGURE 6-2. ENCLOSED CAB INSTALLATION
FIGURE 6-3. ENCLOSED CAB ASSEMBLY (Prior to SN 1160008505)
FIGURE 6-4. ENCLOSED CAB ASSEMBLY (SN 1160008505 to Present)
FIGURE 6-5. ENCLOSED CAB GROUP
FIGURE 6-8. ENCLOSED CAB PLUG GROUP
FIGURE 6-9. REAR WINDOW INSTALLATION
FIGURE 6-10. REAR WINDOW ASSEMBLY
FIGURE 6-11. DOOR INSTALLATION
FIGURE 6-12. DOOR ASSEMBLY (AG)
FIGURE 6-13. CAB DOOR
FIGURE 6-14. DOOR UPPER GLASS ASSEMBLY
FIGURE 6-15. CAB LATCH ASSEMBLY
FIGURE 6-16. CAB DOOR TRIGGER ASSEMBLY
FIGURE 6-17. DOOR STRAP INSTALLATION
FIGURE 6-18. ENCLOSED CAB TRIM INSTALLATION (Prior to SN 1160008505)
FIGURE 6-19. ENCLOSED CAB TRIM INSTALLATION (SN 1160008505 to Present)
FIGURE 6-20. DASH COVER ASSEMBLY
FIGURE 6-21. RECIRCULATION GRILLE COVER PANEL ASSEMBLY
FIGURE 6-22. REAR PANEL COVER ASSEMBLY
FIGURE 6-23. ADJUSTABLE ARMREST INSTALLATION
FIGURE 6-24. HEADLINER INSTALLATION
FIGURE 6-25. HEADLINER/RADIO READY INSTALLATION
FIGURE 6-26. COMMON CAB TRIM INSTALLATION
FIGURE 6-27. CAB TRIM INSTALLATION (Prior to SN 1160008505)
FIGURE 6-28. CAB TRIM INSTALLATION (SN 1160008505 to Present)
FIGURE 6-29. ROOF CAP INSTALLATION (A/C)
FIGURE 6-30. ROOF CAP INSTALLATION (NO A/C)
FIGURE 6-31. FRONT COVER INSTALLATION
FIGURE 6-32. FILTER TRAY PANEL
FIGURE 6-33. FRONT DUCT COVER
FIGURE 6-34. SEAT INSTALLATION (STANDARD)
FIGURE 6-35. SEAT ASSEMBLY
FIGURE 6-36. SEAT INSTALLATION (PREMIUM)
FIGURE 6-37. UPPER SEAT ASSEMBLY

FIGURE 6-38. UPPER SEAT ASSEMBLY

FIGURE 6-39. SUSPENSION KIT

FIGURE 6-40. SEAT INSTALLATION (MECHANICAL)

FIGURE 6-41. SEAT ASSEMBLY

FIGURE 6-42. SEAT BELT INSTALLATION (2IN)

FIGURE 6-43. SEAT BELT INSTALLATION (3IN)

FIGURE 6-44. HEATER INSTALLATION (Prior to SN 1160008505)

FIGURE 6-45. HEATER INSTALLATION (SN 1160008505 to Present)

FIGURE 6-46. HEATER AND A/C INSTALLATION (Prior to SN 1160008505)

FIGURE 6-47. HEATER AND A/C INSTALLATION (SN 1160008505 to Present)

FIGURE 6-49. HEATER ASSEMBLY (SN 1160008505 to Present)

FIGURE 6-50. HEATER AND A/C ASSEMBLY (Prior to SN 1160008505)

FIGURE 6-51. HEATER AND A/C ASSEMBLY (SN 1160008505 to Present)

FIGURE 6-52. HEATER

FIGURE 6-53. HEATER

FIGURE 6-54. HEATER AND A/C

FIGURE 6-55. HEATER AND A/C

FIGURE 6-56. CAB CONDENSER ASSEMBLY

FIGURE 6-57. CONDENSER

FIGURE 6-58. A/C RECEIVER DRIER

FIGURE 6-59. ROOF WIPER INSTALLATION

FIGURE 6-60. FRONT NOSE CONE INSTALLATION (SIDELIGHT)

FIGURE 6-61. RETRACTABLE SUNSCREEN INSTALLATION

FIGURE 6-62. CAB STEP INSTALLATION

FIGURE 6-63. FLOOR MAT INSTALLATION

FIGURE 6-64. REAR WINDOW INSTALLATION (WO/WIPER) (CAN & ISO)

FIGURE 6-65. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)

FIGURE 6-66. CAB GUARD INSTALLATION (TOP)

FIGURE 6-67. CAB GUARD INSTALLATION (FRONT)

FIGURE 6-68. CAB GUARD INSTALLATION (TOP AND FRONT)

FIGURE 6-69. NUMBER PLATE BRACKET INSTALLATION (NO CAB GUARD)

FIGURE 6-70. NUMBER PLATE BRACKET INSTALLATION (CAB GUARD)

FIGURE 6-71. MIRROR INSTALLATION

FIGURE 6-72. HITCH MIRROR INSTALLATION (CONVEX)

FIGURE 6-73. HITCH MIRROR INSTALLATION (FLAT)

FIGURE 6-74. MIRROR ASSEMBLY (CONVEX)

FIGURE 6-75. INTERIOR MIRROR INSTALLATION

FIGURE 6-76. INTERIOR MIRROR

FIGURE 6-77. BASIC MIRROR INSTALLATION (Prior to SN 1160008505)

FIGURE 6-78. MIRROR INSTALLATION (SN 1160008505 to Present)

FIGURE 6-79. FRONT WIPER INSTALLATION

FIGURE 6-80. WASHER TANK INSTALLATION

FIGURE 6-81. WASHER BOTTLE

FIGURE 6-82. WASHER HOSES INSTALLATION

FIGURE 6-83. HAMMER INSTALLATION

FIGURE 6-84. HAMMER ATTACHMENT ASSEMBLY

FIGURE 6-85. LEVEL INDICATOR INSTALLATION

FIGURE 6-86. HVAC CAB ACTUATOR

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-2. ACCELERATOR PEDAL

FIGURE 7-3. BRAKE PEDAL INSTALLATION (Prior to SN 1160008505)

FIGURE 7-4. BRAKE PEDAL INSTALLATION (SN 1160008505 to Present)

FIGURE 7-5. BRAKE PEDAL

FIGURE 7-6. BRAKE PEDAL PLATE

FIGURE 7-7. BRAKE SENSOR INSTALLATION

FIGURE 7-8. SWITCH PLATE ASSEMBLY

FIGURE 7-9. PARKING BRAKE INSTALLATION (CABLE)

FIGURE 7-10. PARKING BRAKE INSTALLATION (SAHR)

FIGURE 7-11. PARKING BRAKE COVER (MECHANICAL)

FIGURE 7-12. PARKING CABLE ASSEMBLY (MECHANICAL)

FIGURE 7-13. STEERING WHEEL INSTALLATION

FIGURE 7-14. STEERING WHEEL

FIGURE 7-15. STEERING COLUMN INSTALLATION (Prior to SN 1160008505)63 topics

FIGURE 7-16. STEERING COLUMN INSTALLATION (SN 1160008505 to Present)
FIGURE 7-17. TILT STEERING COLUMN
FIGURE 7-18. HORN INSTALLATION
FIGURE 7-19. HORN BUTTON INSTALLATION
FIGURE 7-20. JOYSTICK INSTALLATION
FIGURE 7-21. WIPER-TURN SWITCH (0 SPEED - FNR)
FIGURE 7-22. WIPER-TURN SWITCH (NO SPEED)
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. COMMON HYDRAULICS INSTALLATION
FIGURE 8-2. HYDRAULICS INSTALLATION
FIGURE 8-3. MAIN CONTROL VALVE INSTALLATION
FIGURE 8-4. PRIORITY VALVE INSTALLATION (Prior to SN 1160008505)
FIGURE 8-5. PRIORITY VALVE INSTALLATION (SN 1160008505 to Present)
FIGURE 8-6. STEER SELECT VALVE INSTALLATION
FIGURE 8-7. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)
FIGURE 8-8. MANUAL COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)
FIGURE 8-9. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - SINGLE)
FIGURE 8-10. HYDRAULIC COUPLER LINES INSTALLATION (FRONT BOOM - TWIN)
FIGURE 8-11. BRAKE LINES INSTALLATION
FIGURE 8-12. BRAKE ACCUMLATOR INSTALLATION
FIGURE 8-13. SAHR LINES INSTALLATION
FIGURE 8-14. BRAKE LINES INSTALLATION
FIGURE 8-15. BRAKE ACCUMULATOR
FIGURE 8-16. STEERING LINES INSTALLATION
FIGURE 8-17. SUCTION LINES INSTALLATION
FIGURE 8-18. BOOM LINES INSTALLATION
FIGURE 8-19. PRIORITY LINES INSTALLATION
FIGURE 8-20. RETURN LINES INSTALLATION (Prior to SN 1160008505)
FIGURE 8-21. RETURN LINES INSTALLATION (SN 1160008505 to Present)
FIGURE 8-22. RETURN LINES INSTALLATION (SAHR)
FIGURE 8-23. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL)
FIGURE 8-24. BOOM RAISE HOSES INSTALLATION (RIDE CONTROL)
FIGURE 8-25. REAR AUX HYDRAULICS INSTALLATION (SINGLE) (Prior to SN 1160008505)
FIGURE 8-26. REAR AUX HYDRAULICS INSTALLATION (SINGLE) (SN 1160008505 to Present)
FIGURE 8-27. REAR AUX HYDRAULICS INSTALLATION (TWIN) (Prior to SN 1160008505)
FIGURE 8-28. REAR AUX HYDRAULICS INSTALLATION (TWIN) (SN 1160008505 to Present)
FIGURE 8-29. TRAILER BRAKE INSTALLATION (Prior to SN 1160008505)
FIGURE 8-30. TRAILER BRAKE INSTALLATION (SN 1160008505 to Present)
FIGURE 8-31. TRAILER BRAKE INSTALLATION (ITALIAN) (Prior to SN 1160008505)
FIGURE 8-32. TRAILER BRAKE INSTALLATION (ITALIAN) (SN 1160008505 to Present)
FIGURE 8-33. BOOM HYDRAULIC INSTALLATION
FIGURE 8-34. MAIN HYDRAULIC PUMP INSTALLATION
FIGURE 8-35. IMPLEMENT PUMP INSTALLATION
FIGURE 8-36. LIFT CYLINDER INSTALLATION
FIGURE 8-37. COMPENSATION CYLINDER INSTALLATION (Prior to SN 1160008505)
FIGURE 8-38. COMPENSATION CYLINDER INSTALLATION (SN 1160008505 to Present)
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. LIFT CYLINDER
FIGURE 9-2. TILT CYLINDER
FIGURE 9-3. COMPENSATION CYLINDER (Prior to SN 1160008505)
FIGURE 9-4. COMPENSATION CYLINDER (SN 1160008505 to Present)
FIGURE 9-5. EXTEND/RETRACT CYLINDER ASSEMBLY
FIGURE 9-6. EXTEND/RETRACT CYLINDER
FIGURE 9-7. FORK POSITIONING CYLINDER
FIGURE 9-8. COUPLER LOCKING CYLINDER
FIGURE 9-9. MAIN CONTROL VALVE
FIGURE 9-10. MAIN CONTROL VALVE
FIGURE 9-11. PRIORITY FLOW MANIFOLD (Prior to SN 1160008505)
FIGURE 9-12. PRIORITY FLOW MANIFOLD VALVE (SN 1160008505 to Present)
FIGURE 9-13. STEERING SELECT VALVE
FIGURE 9-14. DIVERTOR VALVE ASSEMBLY (HI FLOW)
FIGURE 9-15. DIVERTOR VALVE
FIGURE 9-16. DIVERTOR VALVE

FIGURE 9-17. DIVERTOR VALVE

FIGURE 9-18. FLOW DIVIDER VALVE

FIGURE 9-19. HYDRAULIC HITCH CONTROL VALVE (Prior to SN 1160008505)

FIGURE 9-20. HYDRAULIC HITCH CONTROL VALVE (SN 1160008505 to Present)

FIGURE 9-21. TRAILER BRAKE VALVE (CE)

FIGURE 9-22. FAN MOTOR CONTROL VALVE

FIGURE 9-23. RIDE CONTROL VALVE

FIGURE 9-24. IMPLEMENT PUMP

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (Prior to SN 1160008505)

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (SN 1160008505 to Present)

FIGURE 10-3. CAB ELECTRICAL INSTALLATION

FIGURE 10-4. IGNITION SWITCH INSTALLATION

FIGURE 10-5. STANDARD ELECTRICAL BOARD ASSEMBLY

FIGURE 10-6. OPTION 1 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-7. OPTION 2 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-8. CAB HEATER HARNESS INSTALLATION

FIGURE 10-9. BOOM HARNESS INSTALLATION

FIGURE 10-10. ENGINE WIRING INSTALLATION (ULS)

FIGURE 10-11. ENGINE WIRING INSTALLATION (LS)

FIGURE 10-12. ELECTRICAL COMPONENTS INSTALLATION

FIGURE 10-13. POWER DISTRIBUTION ELECTRICAL BOX

FIGURE 10-14. 200 AMP RELAY INSTALLATION

FIGURE 10-15. BATTERY INSTALLATION (STANDARD)

FIGURE 10-16. BATTERY INSTALLATION (DUAL) (Prior to SN 1160008505)

FIGURE 10-17. BATTERY INSTALLATION (DUAL) (SN 1160008505 to Present)

FIGURE 10-18. DASH ELECTRICS INSTALLATION (ULS)

FIGURE 10-19. DASH ELECTRICS INSTALLATION (LS)

FIGURE 10-20. MULTIFUNCTION DISPLAY INSTALLATION

FIGURE 10-21. REVERSE CAMERA INSTALLATION (TRAILER BRAKES)

FIGURE 10-22. REVERSE CAMERA INSTALLATION (NO TRAILER BRAKES)

FIGURE 10-23. REVERSE ALARM INSTALLATION

FIGURE 10-24. REVERSE SENSOR INSTALLATION (NO HYDRAULIC HITCH)

FIGURE 10-25. REVERSE SENSOR INSTALLATION (HYDRAULIC HITCH)

FIGURE 10-26. CLEARSKY INSTALLATION (A/C - LONG ROOF CAP)

FIGURE 10-27. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)

FIGURE 10-28. TELEMATICS INSTALLATION (A/C - ULS) (Prior to SN 1160008505)

FIGURE 10-29. TELEMATICS INSTALLATION (A/C - LS) (Prior to SN 1160008505)

FIGURE 10-30. TELEMATICS INSTALLATION (NO A/C - ULS) (Prior to SN 1160008505)

FIGURE 10-31. TELEMATICS CAP INSTALLATION

FIGURE 10-32. CAB WORKLIGHTS INSTALLATION (NO A/C)

FIGURE 10-33. CAB WORKLIGHTS INSTALLATION (A/C)

FIGURE 10-34. CAB WORKLIGHTS INSTALLATION (NO A/C - LED)

FIGURE 10-35. CAB WORKLIGHTS INSTALLATION (A/C - LED)

FIGURE 10-36. BOOM WORKLIGHTS INSTALLATION

FIGURE 10-37. BOOM LED WORKLIGHTS INSTALLATION

FIGURE 10-38. BEACON LIGHT INSTALLATION

FIGURE 10-39. BEACON BRACKET INSTALLATION (Prior to SN 1160008505)

FIGURE 10-40. BEACON BRACKET INSTALLATION (AG) (SN 1160008505 to Present)

FIGURE 10-41. DIP LIGHTS INSTALLATION (RHD - NO OUTRIGGERS)

FIGURE 10-42. DIP LIGHTS INSTALLATION (LHD - NO OUTRIGGERS)

FIGURE 10-43. LICENSE PLATE LAMP INSTALLATION

FIGURE 10-44. TRAILER ELECTRICS INSTALLATION

FIGURE 10-45. ENGINE SPEED SET SWITCH INSTALLATION

FIGURE 10-46. DECLUTCH SWITCH INSTALLATION

FIGURE 10-47. FOG LAMP SWITCH INSTALLATION (Prior to SN 1160008505)

FIGURE 10-48. LSI SENSOR INSTALLATION

FIGURE 10-49. LSI DISPLAY INSTALLATION

FIGURE 10-52. LMIS INSTALLATION (NO RIDE CONTROL)

FIGURE 10-53. LMIS INSTALLATION (RIDE CONTROL)

FIGURE 10-54. LMIS CONTROLLER INSTALLATION

FIGURE 10-55. LMIS CABLE REEL INSTALLATION (NO RIDE CONTROL)

FIGURE 10-56. LMIS CABLE REEL INSTALLATION (RIDE CONTROL)41 topics

FIGURE 10-57. LMIS WIRING INSTALLATION
FIGURE 10-58. LMIS BEACON INSTALLATION
FIGURE 10-59. BOOM ANGLE SENSOR INSTALLATION
FIGURE 10-60. EARTH STRAP INSTALLATION
FIGURE 10-61. BOOM RETRACT SENSOR INSTALLATION
FIGURE 10-62. FRONT FRAME HARNESS (Prior to SN 1160008505)
FIGURE 10-63. FRONT FRAME HARNESS (SN 1160008505 to Present)
FIGURE 10-65. REAR FRAME HARNESS (SN 1160008505 to Present)
FIGURE 10-66. ENGINE HARNESS (ULS)
FIGURE 10-67. ENGINE HARNESS (LS)
FIGURE 10-68. FUEL PUMP HARNESS
FIGURE 10-69. GLOW PLUG RELAY HARNESS
FIGURE 10-70. BOOM HARNESS
FIGURE 10-71. LMIS CHASSIS HARNESS
FIGURE 10-72. CAB HARNESS
FIGURE 10-73. CAB OPTION HARNESS
FIGURE 10-75. CAB HEATER HARNESS (SN 1160008505 to Present)
FIGURE 10-76. A/C OPTION HARNESS
FIGURE 10-77. REVERSE SENSOR HARNESS
FIGURE 10-81. CLEARSKY HARNESS (A/C)
FIGURE 10-82. LICENSE LIGHT HARNESS
FIGURE 10-83. LINK TRAILER HARNESS
FIGURE 10-84. SEAT ADAPTOR HARNESS
FIGURE 10-85. BOOM WORKLIGHTS HARNESS
FIGURE 10-86. NO ROAD LIGHTS INSTALLATION
FIGURE 10-87. LSI SWITCH INSTALLATION
FIGURE 10-88. INSTALLATION LSI SENSOR COVER
SECTION 11 - DECALS
FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION
FIGURE 11-2. CAPACITY CHART (METRIC)
FIGURE 11-3. CAPACITY CHART (AUS)
FIGURE 11-4. DECALS INSTALLATION
FIGURE 11-5. DECALS INSTALLATION (CE & JAPAN)
FIGURE 11-6. DECALS INSTALLATION (AUS)
FIGURE 11-7. DECAL SOUND PLATE INSTALLATION (106DB)
FIGURE 11-8. DECAL SOUND PLATE INSTALLATION (107DB)
FIGURE 11-9. HOMOLOGATION PLATE INSTALLATION
FIGURE 11-10. REFLECTORS INSTALLATION
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SPARE PARTS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (1,194 pages). Open the sample pages (PDF, 581 KB)

Sample pages from the JLG DEUTZ FAHR Agrovector 40.8 Telehandler Parts Manual: Parts illustration, Parts illustration

Parts illustration, page 950: SECTION 10 - ELECTRICAL
Parts illustration, page 1,094: SECTION 10 - ELECTRICAL

This is a parts manual

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,194 pages

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