JLG E450AJ Boom Lift Parts Manual

Name: JLG E450AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215014_Rev_B
Price: 69.63 USD
Availability: InStock

436 pages · Publication 31215014_Rev_B

$69.63

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Models: E450AJ
Manual type: Parts Manual
Pages: 436
Publication: 31215014_Rev_B
Condition: Brand new

JLG E450AJ Boom Lift Parts Manual, publication 31215014_Rev_B

What's inside

From the manual's own table of contents: 78 sections, 192 entries. See sample pages (PDF, 581 KB)

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General54 topics

SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION - E450AJ (CHINA BUILT MACHINES)
FIGURE 1-2. STEERING INSTALLATION (USA BUILT MACHINES)
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - RH
FIGURE 1-4. HUB - SPINDLE ASSEMBLY - LH
FIGURE 1-5. DRIVE INSTALLATION - E450A AND E450AJ (NON-UL SPECS)
FIGURE 1-6. DRIVE INSTALLATION - E450A AND E450AJ (UL SPECS)
FIGURE 1-7. DRIVE HUB ASSEMBLY
FIGURE 1-8. DRIVE MOTOR ASSEMBLY
FIGURE 1-9. ELECTRICAL PLATE ASSEMBLY - LH (NON-UL SPECS)
FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - LH (UL SPECS)
FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - RH (NON-UL SPECS)
FIGURE 1-12. ELECTRICAL PLATE ASSEMBLY - RH (UL SPECS)
FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 FOAM FILLED NON MARKING
FIGURE 1-15. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING
FIGURE 1-16. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ NON-UL SPECS
FIGURE 1-17. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ UL SPECS
FIGURE 1-18. MOTOR/PUMP ASSEMBLY
FIGURE 1-19. HYDRAULIC TANK ASSEMBLY - E450A/E450AJ
FIGURE 1-20. HYDRAULIC TANK ASSEMBLY - M450AJ
FIGURE 1-21. VALVE INSTALLATION - FRAME MOUNTED - E450AJ
FIGURE 1-22. VALVE INSTALLATION - FRAME MOUNTED - M450AJ
FIGURE 1-23. BRAKE/STEER VALVE ASSEMBLY
FIGURE 1-25. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN, CE AND CHINA SPECS)
SPECS)
FIGURE 1-27. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN, CE AND CHINA SPECS)
FIGURE 1-29. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS) (PVC 2007)
FIGURE 1-30. BATTERY CHARGER INSTALLATION - E450A/E450AJ (AUSTRALIAN SPEC) (PVC 2001)
FIGURE 1-31. BATTERY CHARGER INSTALLATION - E400AJPN (AUSTRALIAN SPEC) (PVC 2007)
FIGURE 1-32. BATTERY CHARGER INSTALLATION - E450A/E450AJ (ANSI EXPORT AND CE SPECS) (PVC 2001)
FIGURE 1-33. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE AND CHINA SPECS) (PVC 2007)
FIGURE 1-34. BATTERY CHARGER INSTALLATION - E450AJ (ANSI EXPORT AND CHINA SPECS)
FIGURE 1-35. BATTERY CHARGER ASSEMBLY
FIGURE 1-36. INVERTER INSTALLATION - E450A/E450AJ
FIGURE 1-37. VOLTAGE GUARD ASSEMBLY AND INSTALLATION (ANSI EXPORT AND CHINA SPECS)
FIGURE 1-38. FRAME COVER INSTALLATION - E450A/E450AJ
SECTION 2 - TURNTABLE
FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED - E450A
FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E450AJ
FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M450AJ
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-5. RELEVELING VALVE ASSEMBLY
FIGURE 2-6. JIB VALVE ASSEMBLY
FIGURE 2-7. MOTION ALARM INSTALLATION
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
FIGURE 2-9. SWING MOTOR ASSEMBLY
FIGURE 2-10. SWING BEARING ASSEMBLY
FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL
FIGURE 2-12. DRIVE ORIENTATION INSTALLATION
FIGURE 2-14. GROUND CONTROL BOX INSTALLATION - E450AJ/M450AJ (CE AND CHINA SPECS)
FIGURE 2-15. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (ALL SPECS EXCEPT CE SPECS)
FIGURE 2-16. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (CE SPECS)
FIGURE 2-18. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450AJ/M450AJ (CE AND CHINA SPECS)
FIGURE 2-19. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)

FIGURE 2-20. STROBE LIGHT ASSEMBLY - AMBER

FIGURE 2-21. BEACON LIGHT INSTALLATION - BLUE

FIGURE 2-22. BEACON LIGHT INSTALLATION - RED

SECTION 3 - ENGINE

FIGURE 3-1. KUBOTA MOTOR/GENERATOR ASSEMBLY - M450AJ

FIGURE 3-2. KUBOTA ENGINE COMPONENTS

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - E450AJ/M450AJ (USA BUILT MACHINES)

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E450AJ (CHINA BUILT MACHINES)

FIGURE 4-3. MAIN BOOM ASSEMBLY - E450A

FIGURE 4-4. MAIN BOOM ASSEMBLY - E450AJ/M450AJ

FIGURE 4-5. JIB INSTALLATION

FIGURE 4-6. ROTATOR ASSEMBLY - E450A

FIGURE 4-7. ROTATOR ASSEMBLY - E450AJ/M450AJ

FIGURE 4-8. PLATFORM SUPPORT INSTALLATION - E450AJ/M450AJ

FIGURE 4-9. BOOM LIMIT SWITCHES INSTALLATION

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY

FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY

FIGURE 5-3. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY

FIGURE 5-4. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY

FIGURE 5-6. PLATFORM ASSEMBLY - 6FT/1.83M - DROP BAR ENTRY

Show all 79 sections

FIGURE 5-7. PLATFORM ASSEMBLY - 5FT/1.52M - FALL ARREST

FIGURE 5-8. PLATFORM ASSEMBLY - 6FT/1.83M - FALL ARREST

UL SPECS)

SPECS)

FIGURE 5-11. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (NON-UL SPECS)

FIGURE 5-12. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (UL SPECS)

FIGURE 5-13. LIGHT PANEL INSTALLATION

FIGURE 5-14. JIB SWITCH INSTALLATION - E450AJ/M450AJ

FIGURE 5-15. CONTROLLER ASSEMBLY - DRIVE AND STEER

FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT AND SWING

FIGURE 5-17. FOOTSWITCH ASSEMBLY

FIGURE 5-18. MOTOR CONTROLS INSTALLATION - M450AJ

FIGURE 5-19. TRAY ASSEMBLY

FIGURE 5-20. SKYEYE INSTALLATION

FIGURE 5-21. SKYGUARD BAR INSTALLATION

FIGURE 5-22. SKYLINE INSTALLATION

FIGURE 5-23. PIPE RACK INSTALLATION

SECTION 6 - CYLINDER

FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450A

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES)

FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES)

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB - E450AJ/M450AJ

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - LOWER - E450A

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ/M450AJ (USA BUILT MACHINES)

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ (CHINA BUILT MACHINES)

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MID - E450A/E450AJ/M450AJ (USA BUILT MACHINES)

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - MID - E450AJ (CHINA BUILT MACHINES)

FIGURE 6-10. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PRIOR TO PVC 2001)

FIGURE 6-11. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PVC 2001)

FIGURE 6-12. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ/M450AJ (USA BUILT MACHINES) (PRIOR TO PVC 2001)

FIGURE 6-13. LIFT CYLINDER - UPPER - E400AJPN (PVC 2001)

FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - E450A (PRIOR TO PVC 2001)

FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY - E400AJPN (PVC 2001)

FIGURE 6-16. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ (CHINA BUILT MACHINES)60 topics

FIGURE 6-17. MASTER CYLINDER ASSEMBLY - E450A
FIGURE 6-18. MASTER CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES)
FIGURE 6-19. MASTER CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES)
FIGURE 6-20. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES)
FIGURE 6-21. STEER CYLINDER ASSEMBLY (CHINA BUILT MACHINES)
FIGURE 6-22. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ
FIGURE 6-23. COUNTERBALANCE VALVE ASSEMBLY
SECTION 7 - HYDRAULIC
FIGURE 7-1. HYDRAULIC DIAGRAM - E450AJ
FIGURE 7-2. HYDRAULIC DIAGRAM LIST
SECTION 8 - ELECTRICAL
FIGURE 8-1. ELECTRICAL DIAGRAM LIST
FIGURE 8-2. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-3. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC)
FIGURE 8-4. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC)
FIGURE 8-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-6. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC)
FIGURE 8-8. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC)
FIGURE 8-9. BATTERY CABLE KIT - E450A AND E450AJ (NON-UL SPECS)
FIGURE 8-10. BATTERY CABLE KIT - E450A AND E450AJ (UL SPECS)
FIGURE 8-11. BATTERY CABLE KIT - M450AJ (NON-UL SPECS)
FIGURE 8-13. BOOM CABLE - UPPER - E450A
FIGURE 8-14. BOOM CABLE - UPPER - E450AJ/M450AJ
FIGURE 8-15. BOOM LIMIT SWITCH HARNESS - LOWER
FIGURE 8-16. BOOM LIMIT SWITCH HARNESS - UPPER
FIGURE 8-17. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC
FIGURE 8-18. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
FIGURE 8-19. CABLES AND CLAMPS INSTALLATION - E450AJ/M450AJ
FIGURE 8-20. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC)
FIGURE 8-21. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)
FIGURE 8-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)
FIGURE 8-23. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)
FIGURE 8-24. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC)
FIGURE 8-25. CHASSIS TO TURNTABLE HARNESS
FIGURE 8-26. GENERATOR HARNESS
FIGURE 8-27. GROUND CONTROL PANEL HARNESS
FIGURE 8-28. INVERTER HARNESS
FIGURE 8-29. INVERTER IGNITION HARNESS
FIGURE 8-30. LOWER BOOM 110V HARNESS ASSEMBLY
FIGURE 8-31. LOWER BOOM 220V HARNESS ASSEMBLY
FIGURE 8-32. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS
FIGURE 8-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY
FIGURE 8-34. PLUG AND RECEPTACLE INSTALLATION - 110V
FIGURE 8-35. PLUG AND RECEPTACLE INSTALLATION - 220V
FIGURE 8-36. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC)
FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-38. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-40. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-42. PLUG AND RECEPTACLE 220V INSTALLATION - IEC 60309 - BLUE (CE SPEC)
FIGURE 8-43. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-44. SKYEYE RECEIVER HARNESS
FIGURE 8-45. SKYEYE EMITTER HARNESS
FIGURE 8-46. SKYGUARD HARNESS - WITH 1 CELL LSS
FIGURE 8-47. SKYLINE HARNESS
FIGURE 8-48. STEER/BRAKE HARNESS
FIGURE 8-49. TRACTION HARNESS
FIGURE 8-50. TURNTABLE HARNESS
FIGURE 8-51. UPPER BOOM 110V HARNESS ASSEMBLY
FIGURE 8-52. UPPER BOOM 220V HARNESS ASSEMBLY

FIGURE 8-53. VALVE HARNESS

SECTION 9 - DECALS

MACHINES)

FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT SPEC - ENGLISH - E450AJ (CHINA BUILT MACHINES)

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC - E450AJ

FIGURE 9-4. DECAL INSTALLATION - CE AND CHINA SPECS - E450AJ

FIGURE 9-5. DECAL INSTALLATION - CHINESE/ENGLISH - E450A/E450AJ (USA BUILT MACHINES)

FIGURE 9-6. DECAL INSTALLATION - CHINESE/ENGLISH - E450AJ (CHINA BUILT MACHINES)

FIGURE 9-7. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E450A/E450AJ

FIGURE 9-8. DECAL INSTALLATION - JAPANESE SPEC - E450A/E450AJ (USA BUILT MACHINES)

FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC - E450AJ (CHINA BUILT MACHINES)

FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC - E450A/E450AJ (USA BUILT MACHINES)

FIGURE 9-11. DECAL INSTALLATION - KOREAN SPEC - E450AJ (CHINA BUILT MACHINES)

FIGURE 9-12. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E450A/E450AJ

FIGURE 9-13. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - E450A/E450AJ

FIGURE 9-14. DECAL INSTALLATION - OPTIONS

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (436 pages). Open the sample pages (PDF, 580 KB)

Sample pages from the JLG E450AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 26: SECTION 1 - FRAME
Parts illustration, page 146: SECTION 3 - ENGINE
Parts illustration, page 278: SECTION 7 - HYDRAULIC

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the E450AJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215014_Rev_B$69.63

Service manuals

Service Manual 3121127 · 258 pagesCovers E450A, E450AJ, M450A, M450AJSerial: Prior to 0300208529, Exclude Serial Number Range: 0300202268, 0300202273$69.75Details

Service Manual 3121714 · 480 pagesCovers E450A, E450AJ, M450A, M450AJSerial: 0300202268, 0300202273, 0300208529-0300272287, B300001429-B300005763, Exclude Serial Number Range: B300005567$69.95Details

Service Manual 3121829 · 256 pagesCovers E450A, E450AJ, M450A, M450AJSerial: Prior to 0300208529, Exclude Serial Number Range: 0300202268, 0300202273$69.81Details

Service Manual 31215013 · 466 pagesCovers E450AJ$69.59Details

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 436 pages

Quantity one is the manual described above.

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