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JLG E45A, E45AJ, M45A, M45AJ Boom Lift Service Manual

130 pages · Publication 3120765

$69.85
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Models
E45A, E45AJ, M45A, M45AJ
Manual type
Service Manual
Pages
130
Publication
3120765
Condition
Brand new
JLG E45A, E45AJ, M45A, M45AJ Boom Lift Service Manual, publication 3120765

What's inside

From the manual's own table of contents: 96 sections, 136 entries. See sample pages (PDF, 600 KB)

General
Hydraulic System Safety
Maintenance40 topics
  • Capacities
  • Component Data
  • Performance Data
  • Function Speeds (M45A/E45A)
  • Function Speeds (M45AJ/E45AJ)
  • Torque Specifications
  • Lubrication
  • Pressure Settings
  • Cylinder Specifications
  • Major Component Weights
  • Critical Stability Weights
  • Serial Number Locations
  • General
  • Servicing and Maintenance Guidelines
  • Lubrication Information
  • Battery Maintenance and Charging
  • Cylinders - Theory of Operation
  • Cylinder Checking Procedures
  • Cylinder Repair
  • Cylinder Removal and Installation
  • Wear Pads
  • Boom Maintenance
  • Rotator - Helac
  • Boom Limit Switches
  • Articulating Jib Boom
  • Swing Bearing
  • Mid and Lower Lift Cylinder Bleeding Procedure
  • Boom Synchronizing Procedure
  • Drive Hub
  • Drive Brake - Mico
  • Pins and Gar-max Bearing Repair Guidelines
  • Speed Sensor Adjustment
  • Footswitch Adjustment
  • Positrac/Tilt module
  • Pressure Setting Procedures
  • JLG Control System Analyzer Kit Instructions
  • Generator
  • Preventive Maintenance and Inspection Schedule
  • Troubleshooting
  • Hydraulic Circuit Checks
Serial Number Locations
Torque Chart
Lubrication Diagram
On Board Generator
Batteries and Battery Charger
Cylinder Barrel Support
Capscrew Removal
Cylinder Rod Support
Tapered Bushing Removal
Gar-Max Bearing Installation
Rod Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Piston Seal Kit Installation
Tapered Bushing Installation
Seating the Tapered Bearing
Poly-Pak Piston Seal Installation
Rod Assembly Installation
Upper Boom Lift Cylinder Removal
Mid Boom Lift Cylinder Removal
Lower Boom Lift Cylinder Removal
Show all 96 sections
Upper Telescope Cylinder Removal
Wear Pad Thickness
Platform Components and Attaching Hardware (M45A & E45A)
Location of Components - Boom Removal
Rotator Assembly (Helac)
Removing End Cap
Removing Shaft from Housing
Removing Sleeve from Housing
Actuator Timing
Boom Limit Switches
Location of Components - Articulating Jib Boom
Swing Bearing Feeler Gauge Check
Swing Bearing Tolerance Measuring Point
Swing Bearing Tolerance Boom Placement
Swing Bearing Torquing Sequence
Swing Components
Drive Hub - Cutaway
Drive Brake - Mico
Speed Sensor Orientation
Frame Mounted Electrical Components
Steering Components and Spindles
Drive Components
Tilt Sensor Location
Jib Valve Location
Brake/Steer Valve Components
Main Valve Components
Control Module Location
Analyzer Flow Chart - Sheet 1 of 2
Analyzer Flow Chart - Sheet 2 of 2
Generator Components
Generator System Analyzer Flow Chart
Electrical Components Installation - Sheet 1
Electrical Components Installation - Sheet 2
Platform Electrical Schematic - Sheet 1 of 2
Platform Electrical Schematic - Sheet 2 of 2
Turntable Electrical Schematic
Frame Electrical Schematic
On Board Generator Electrical Schematic
Hydraulic Schematic - M45A/E45A - Sheet 1 of 2
Hydraulic Schematic - M45A/E45A - Sheet 2 of 2
Hydraulic Schematic - M45AJ/E45AJ - Sheet 1 of 2
Hydraulic Schematic - M45AJ/E45AJ - Sheet 2 of 2
Torque Requirements
Hydraulic Oil
Lubrication Specifications
Mobil DTE 11M Specs
Cylinder Specifications
Major Component Weights
Critical Stability Weights
Lubrication Chart
Cylinder Head and Tapered Bushing Torque Specifications
Cylinder Piston Nut Torque Specifications)
Holding Valve Torque Specifications
Pressure Settings
Personality Ranges/Defaults
Machine Setup Descriptions
JLG Control System Flash Codes
Help Descriptions and Fault Flash Codes
DIAGNOSTICS - Menu Descriptions
System Test Descriptions
System Test Messages
RBS Prestart Sequence
RBS Startup Sequence
RBS Shutdown Sequence
Generator System Flash Codes
Preventive Maintenance and Inspection Schedule
Platform Assembly - Troubleshooting
Boom Assembly - Troubleshooting
Turntable Assembly - Troubleshooting
Chassis Assembly - Troubleshooting
Hydraulic System - Troubleshooting
Electrical System - Troubleshooting

Inside this manual

Real pages from this service manual (130 pages). Open the sample pages (PDF, 599 KB)

Sample pages from the JLG E45A, E45AJ, M45A, M45AJ Boom Lift Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 9: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 97: SECTION 3. TROUBLESHOOTING
  • Diagram, page 126: Figure 3-10. Hydraulic Schematic - M45AJ/E45AJ - Sheet 1 of 2

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the E45A, E45AJ, M45A, M45AJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3120765$69.85
Other manuals for the E45A, E45AJ, M45A, M45AJ

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 130 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).