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JLG R2632, R3246 Scissor Lift Service Manual

200 pages · Publication 31215091

$69.81
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Models
R2632, R3246
Manual type
Service Manual
Pages
200
Publication
31215091
Condition
Brand new
JLG R2632, R3246 Scissor Lift Service Manual, publication 31215091

What's inside

From the manual's own table of contents: 129 sections, 204 entries. See sample pages (PDF, 654 KB)

General
Hydraulic System Safety
Maintenance75 topics
  • Operating Specification
  • Limit Switch Activation
  • Lubrication
  • Hydraulic Oil
  • Hydraulic Pressure Settings
  • Hydraulic Cylinder Specifications
  • Serial Number Location
  • Critical Stability Weights
  • Major Component Weights
  • Torque Requirements
  • Thread Locking Compound
  • Torque Charts
  • Machine Preparation, Inspection, and Maintenance
  • Preventive Maintenance and Inspection Schedule
  • Service Maintenance Components
  • Service and Guidelines
  • Lubrication and Information
  • Cylinder Drift Test
  • Pins and Composite Bearing Repair Guidelines
  • Left and Right Side compartment components
  • Battery Removal/Maintenance
  • Battery Charging
  • DC/AC Power Inverter Installation - Option
  • Logic Control Module Installation
  • Main Power Contactor Relay and Pump Control Module
  • Pump Control Module
  • Ground Control Station
  • Platform Control Station
  • Tilt Sensor Installation
  • Arm Angle Sensor
  • Pot-Hole Protection System Components
  • Steer And Spindle Assembly Components
  • Arms and Platform Positioning and Support
  • Platform Removal
  • Scissor Arms Removal
  • Cylinders - Theory of Operation
  • Valves - Theory of Operation
  • Pump/Motor
  • Hydraulic Tank Installation
  • Hydraulic Pump and Electric Motor assembly - R3246
  • Hydraulic Pump and Electric Motor Assembly - R2632
  • Hydraulic Manifold Valve Installation
  • Drive Motor Installation
  • Hydraulic Brake Installation
  • Towing
  • Pressure Setting Procedure
  • Cylinder Checking Procedure
  • Lift Cylinder Removal Installation
  • Cylinder Repair
  • Hydraulic Schematics
  • Hand Held Analyzer
  • Joystick Calibration
  • Tilt Sensor Calibration
  • Rotary Angle Sensor Calibration
  • Updating Software
  • Machine Configuration Programming Information
  • Machine Model Adjustment (Personality Settings)
  • LSS (Load Sensing System)
  • Analyzer Information
  • Calibration Preparation
  • Calibration And Verification Procedure
  • Testing
  • LSS Connector Pin Assignments
  • LSS Troubleshooting
  • Introduction
  • Diagnostic Trouble Codes (DTC)
  • DTC Check Tables
  • General
  • Multimeter Basics
  • Applying Silicone Dielectric Compound to AMP Connectors
  • Dielectric Grease Application
  • AMP Connector
  • Deutsch Connectors
  • Switches
  • Electrical Schematics
Hydraulic Oil Operating Temperature Specifications
Machine Component Locations - R3246
Machine Component Locations - R2632
Scissor Arm - Safety Prop
Hydraulic Oil Check Procedure
Hydraulic Oil Fill Procedure
Components on Left Side Swing - Out Compartment Door (R2632 and R3246)
Components on Right Side Swing - Out Compartment Door (R3246)
Components on Right Side Swing - Out Compartment Door (R2632)
Side Swing - Out Compartment Door Installation
Battery Cable Connections
Battery Fluid Level
DC/AC Power Inverter - Installation
Logic Module Components
Logic Module CO01 - Harness Connector Identification
Hydraulic Pump Control - Power Connections
Ground Control Station Removal
Ground Control Station - Rear of Panel
Platform Control Station Components (R3246) - External
Platform Control Station Components (R2632) - External
Platform Control Station Installation
Show all 129 sections
Platform Control Station Disassembly
Platform Control Station Components (R3246) - Internal
Platform Control Station Components (R2632) - Internal
Joystick
Tilt Sensor Installation
Angle Sensor Orientation
Pot-Hole Protection Assembly (R3246)
Pot-Hole Protection Assembly (R2632)
Steer and Spindle Assembly Installation (R3246)
Steer and Spindle Assembly Installation (R2632)
Drive Motor Cover Installation - Option
Wheel Installation
Arms and Platform Positioning with Overhead Support
Platform Assembly - Installation/Removal
Scissor Arm Assembly (R3246)
Scissor Arm Assembly - Pin Configuration (R3246)
Scissor Arm Assembly (R2632)
Scissor Arm Assembly - Pin Configuration (R2632)
Scissor Arm Assembly (R3246) - Cable Routing
Scissor Arm Assembly (R3246) - Cable Routing (Coiled)
Scissor Arm Assembly (R3246) - Cable Routing (With Foot Switch)
Scissor Arm Assembly (R3246) - Cable Routing (Coiled) (With Foot Switch)
Scissor Arm Assembly (R2632) - Cable Routing
Scissor Arm Assembly (R2632) - Cable Routing (Coiled)
Scissor Arm Assembly (R2632) - Cable Routing (With Foot Switch)
Scissor Arm Assembly (R2632) - Cable Routing (Coiled) (With Foot Switch)
Hydraulic Pump - Motor Components
Hydraulic Pump (R3246) - Motor Components
Hydraulic Pump (R2632) - Motor Components
Hydraulic Manifold Assembly - Installation
Hydraulic Manifold Assembly - Schematic (1001215433)
Hydraulic Manifold Assembly - Schematic (1001248679)
Hydraulic Manifold Assembly - Component Location
Hydraulic Manifold Assembly - Component Torque
Hydraulic Hose Routing (R3246)
Hydraulic Hose Routing (R2632)
Drive Motor - Installation
Hydraulic Brake - Installation
Hydraulic Brakes - Manual Disengage
LSS Pressure Sensor Location
Lift Cylinder
Steer Cylinder (R3246)
Steer Cylinder (R2632)
Cylinder Barrel Support
Cylinder Rod Support
Gar-Max Bearing Installation
Rod Seal Installation
Poly-Pak Piston Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Rod Assembly Installation
Hydraulic Schematic (R3246) - Sheet 1 of 2
Hydraulic Schematic (R3246) - Sheet 2 of 2
Hydraulic Schematic (R2632) - Sheet 1 of 2
Hydraulic Schematic (R2632) - Sheet 2 of 2
Hand Held Analyzer
Diagnostic Port Location
Analyzer Menu - Help and Diagnostics (Version P1.12.0) - Sheet 1 of 4
Analyzer Menu - Help and Diagnostics (Version P1.12.0) - Sheet 2 of 4
Analyzer Menu - Help and Diagnostics (Version P1.12.0) - Sheet 3 of 4
Analyzer Menu - Help and Diagnostics (Version P1.12.0) - Sheet 4 of 4
LSS Component Locations
Connector Assembly Figure 1
AMP Connector
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Electrical Schematic - Sheet 1 of 7
Electrical Schematic - Sheet 2 of 7
Electrical Schematic - Sheet 3 of 7
Electrical Schematic - Sheet 4 of 7
Electrical Schematic - Sheet 5 of 7
Electrical Schematic - Sheet 6 of 7
Electrical Schematic - Sheet 7 of 7
Battery Charger Specifications
Mobilfluid 424 Specs
Biodegradable Hydraulic Fluid Specs
Inspection and Maintenance Responsibilities
Preventive Maintenance & Inspection Schedule
Diagnostic Trouble Codes (Delta Q Battery Charger)
Fault Codes (Green Power)
Fault Codes (Eagle Battery Charger)
Pump Control Module Specifications
Pump Power Module Terminal Functions (CO117-J1)
Joystick Specifications
Connector Chart
Tilt Sensor Wiring Pin Assignment
Machine Configuration Programming Information (Software Version P1.12.0)
Machine Model Adjustment (Software Version P1.12.0)
Personalities Menu Description
Diagnostic Menu Descriptions
Calibrations Menu
Platform 110% Calibration Weight
Platform 100% Calibration Weight
Platform 120% Calibration Weight
LSS Troubleshooting
Diagnostic Trouble Codes (DTC)

Inside this manual

Real pages from this service manual (200 pages). Open the sample pages (PDF, 652 KB)

Sample pages from the JLG R2632, R3246 Scissor Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page
  • Specifications, page 11: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 173: SECTION 7 - DIAGNOSTIC TROUBLE CODES
  • Diagram, page 191: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
  • Color page, page 21: SECTION 1 - SPECIFICATIONS
  • Color page, page 181: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 31215091$69.81
Other manuals for the R2632

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Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 200 pages

Quantity one is the manual described above.

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Other editions and similar models

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