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JLG R4045 Scissor Lift Parts Manual

262 pages · Publication 31215806

$69.81
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Models
R4045
Manual type
Parts Manual
Pages
262
Publication
31215806
Condition
Brand new
JLG R4045 Scissor Lift Parts Manual, publication 31215806

What's inside

From the manual's own table of contents: 49 sections, 118 entries. See sample pages (PDF, 540 KB)

General55 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. STEER INSTALLATION
  • FIGURE 1-2. DRIVE/BRAKE INSTALLATION
  • FIGURE 1-3. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-4. TIRE AND WHEEL INSTALLATION
  • FIGURE 1-5. POTHOLE PROTECTION SYSTEM INSTALLATION
  • FIGURE 1-6. TILT SENSOR INSTALLATION
  • PLUG)
  • FIGURE 1-9. BATTERY CHARGER INSTALLATION - DELTA-Q WITHOUT COMMUNICATION PORT (110V PLUG)
  • FIGURE 1-10. BATTERY CHARGER INSTALLATION - DELTA-Q WITH COMMUNICATION PORT (110V PLUG)
  • FIGURE 1-12. BATTERY CHARGER INSTALLATION - DELTA-Q WITH COMMUNICATION PORT (AUSTRALIAN PLUG)
  • FIGURE 1-13. BATTERY CHARGER INSTALLATION - DELTA-Q WITHOUT COMMUNICATION PORT (KOREAN PLUG)
  • FIGURE 1-14. BATTERY CHARGER INSTALLATION - DELTA-Q WITH COMMUNICATION PORT (KOREAN PLUG)
  • FIGURE 1-15. BATTERY CHARGER INSTALLATION - EAGLE PERFORMANCE (110V PLUG)
  • FIGURE 1-16. BATTERY CHARGER INSTALLATION - GREEN POWER (LOCALLY SUPPLIED PLUG)
  • FIGURE 1-17. BATTERY CHARGER INSTALLATION - GREEN POWER (CHINA PLUG)
  • FIGURE 1-18. STROBE LIGHT INSTALLATION - SINGLE ECCO BRAND (AMBER) (WITHOUT GUARD)
  • FIGURE 1-19. STROBE LIGHT INSTALLATION - SINGLE SAMMOON BRAND (WITHOUT GUARD)
  • FIGURE 1-20. STROBE LIGHT INSTALLATION - SINGLE SLIM (AMBER) (WITHOUT GUARD)
  • FIGURE 1-21. STROBE LIGHT INSTALLATION - SINGLE ECCO BRAND (AMBER) (WITH GUARD)
  • FIGURE 1-22. STROBE LIGHT INSTALLATION - SINGLE SAMMOON BRAND (WITH GUARD)
  • FIGURE 1-23. STROBE LIGHT INSTALLATION - SINGLE SLIM (AMBER) (WITH GUARD)
  • FIGURE 1-24. STROBE LIGHT INSTALLATION - DUAL ECCO BRAND (AMBER) (WITHOUT GUARD)
  • FIGURE 1-25. STROBE LIGHT INSTALLATION - DUAL SAMMOON BRAND (WITHOUT GUARD)
  • FIGURE 1-26. STROBE LIGHT INSTALLATION - DUAL SLIM (AMBER) (WITHOUT GUARD)
  • FIGURE 1-27. STROBE LIGHT INSTALLATION - DUAL ECCO BRAND (AMBER) (WITH GUARD)
  • FIGURE 1-28. STROBE LIGHT INSTALLATION - DUAL SAMMOON BRAND (WITH GUARD)
  • FIGURE 1-29. STROBE LIGHT INSTALLATION - DUAL SLIM (AMBER) (WITH GUARD)
  • FIGURE 1-30. ALARM INSTALLATION (AMBIENT/WHITE NOISE)
  • FIGURE 1-31. LADDER INSTALLATION
  • SECTION 2 - GROUND CONTROLS
  • FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION
  • FIGURE 2-2. VALVE ASSEMBLY
  • FIGURE 2-3. ELECTRICAL COMPONENTS INSTALLATION (CHINA & MEXICO BUILT MACHINES)
  • FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATION (USA & BELGIUM BUILT MACHINES)
  • FIGURE 2-5. MDI INSTALLATION
  • FIGURE 2-6. MOBILE CONTROL INSTALLATION
  • FIGURE 2-7. BATTERIES INSTALLATION - STANDARD 12V-150AH
  • FIGURE 2-8. BATTERIES INSTALLATION - STANDARD 12V-185AH
  • FIGURE 2-9. BATTERIES INSTALLATION - AGM 12V-150AH
  • FIGURE 2-10. INVERTER INSTALLATION (OPTIONAL)
  • FIGURE 2-11. DOORS INSTALLATION
  • SECTION 3 - SCISSORS ARMS
  • FIGURE 3-1. SCISSORS ARMS INSTALLATION
  • FIGURE 3-2. ARM GUARD INSTALLATION
  • SECTION 4 - PLATFORM
  • FIGURE 4-1. PLATFORM INSTALLATION
  • FIGURE 4-2. PLATFORM EXTENSION INSTALLATION
  • FIGURE 4-3. RAILS INSTALLATION (SIDE BY SIDE)
  • FIGURE 4-4. RAILS INSTALLATION (TUBE IN TUBE)
  • FIGURE 4-5. EXTENSION HANDLES INSTALLATION (OPTIONAL)
  • FIGURE 4-6. PLATFORM CONSOLE INSTALLATION
  • FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY
  • FIGURE 4-8. ELECTRICAN'S TREE INSTALLATION (OPTIONAL)
  • FIGURE 4-9. PANEL CARRIER INSTALLATION (OPTIONAL)
FIGURE 4-10. PIPE RACKS INSTALLATION (SIDE BY SIDE RAILS) (OPTIONAL)
FIGURE 4-11. PIPE RACKS INSTALLATION (TUBE IN TUBE RAILS) (OPTIONAL)
FIGURE 4-12. QUIK WELDER INSTALLATION (OPTIONAL)
FIGURE 4-13. VISE INSTALLATION (OPTIONAL)
FIGURE 4-14. WORKSTATION INSTALLATION (OPTIONAL)
FIGURE 4-15. OVERHEAD PROTECTION INSTALLATION (KOREAN SPECS)
SECTION 5 - CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY - LOWER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - UPPER
FIGURE 5-3. STEER CYLINDER ASSEMBLY
SECTION 6 - HYDRAULIC
FIGURE 6-1. HYDRAULIC COMPONENTS INSTALLATION
SECTION 7 - ELECTRICAL
FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION (AUSTRALIAN SPECS)
FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS)
FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS)
FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE SPECS)
FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE SPECS)
FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE SPECS)
FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CHINA PLUG (CHINA SPECS)
FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V LOCALLY SUPPLIED COMPONENTS (ALL SPECS)
FIGURE 7-10. BREAKER BOX KIT WITH 1 DOUBLE BREAKER
Show all 50 sections
FIGURE 7-11. BREAKER BOX KIT WITH 3 BREAKERS
FIGURE 7-12. CAN SPLICE HARNESS (MACHINES WITH CHARGER COMMUNICATION PORT)
FIGURE 7-13. CHARGER HARNESS (MACHINES WITH CHARGER COMMUNICATION PORT) (PVC 1910)
FIGURE 7-14. CHARGER HARNESS (MACHINES WITH CHARGER COMMUNICATION PORT) (PVC 2004)
FIGURE 7-15. CHASSIS HARNESS
(CHINA & MEXICO BUILT MACHINES)
(CHINA BUILT MACHINES)
& MEXICO BUILT MACHINES)
WITH FOOTSWITCH (CHINA BUILT MACHINES)
FOOTSWITCH (CHINA BUILT MACHINES)
BUILT MACHINES)
MACHINES)
FIGURE 7-25. INVERTER HARNESS
FIGURE 7-26. LIFT DOWN HARNESS - LOWER
FIGURE 7-27. LIFT DOWN HARNESS - UPPER
FIGURE 7-28. LSS HARNESS
FIGURE 7-29. MOBILE CONTROL HARNESS
FIGURE 7-30. PLATFORM CONTROL BOX HARNESS
FIGURE 7-31. RECEPTACLE BOX KIT - 110V GFI
FIGURE 7-32. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 7-33. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 7-34. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
FIGURE 7-35. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
FIGURE 7-36. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 7-37. RECEPTACLE AND BREAKER ASSEMBLY (AUSTRALIAN SPECS)
SECTION 8 - DECALS14 topics
  • FIGURE 8-1. DECAL INSTALLATION (ANSI SPECS)
  • FIGURE 8-2. DECAL INSTALLATION (AUSTRALIAN SPECS)
  • FIGURE 8-3. DECAL INSTALLATION (BRAZIL SPECS)
  • FIGURE 8-4. DECAL INSTALLATION (CE SPECS)
  • FIGURE 8-5. DECAL INSTALLATION (CHINA SPECS)
  • FIGURE 8-6. DECAL INSTALLATION (CSA SPECS)
  • FIGURE 8-7. DECAL INSTALLATION (KOREAN SPECS)
  • FIGURE 8-8. DECAL INSTALLATION (LATIN AMERICAN SPECS)
  • FIGURE 8-9. DECAL INSTALLATION - OPTIONS
  • SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
  • FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK
  • SECTION 10 - SPECIAL OPTIONS
  • FIGURE 10-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (262 pages). Open the sample pages (PDF, 539 KB)

Sample pages from the JLG R4045 Scissor Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 141: SECTION 5 - CYLINDER
  • Parts illustration, page 241: SECTION 8 - DECALS
  • Parts illustration, page 253: SECTION 10 - SPECIAL OPTIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the R4045 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215806$69.81
Other manuals for the R4045

Service manuals

Details
Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 262 pages

Quantity one is the manual described above.

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