JLG SSV-10 Vertical Mast Service Manual
136 pages · Publication 3121187
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- Models
- SSV-10
- Manual type
- Service Manual
- Pages
- 136
- Publication
- 3121187
- Condition
- Brand new
What's inside
From the manual's own table of contents: 234 sections, 284 entries. See sample pages (PDF, 556 KB)
MAINTENANCE SAFETY PRECAUTIONS
GENERAL
HYDRAULIC SYSTEM SAFETY
MAINTENANCE
REVISION LOG1 topic
- CAPACITIES
System Voltage
Hydraulic System
Drive Motor GearBox (Gear Oil)1 topic
- COMPONENT DATA
Hydraulic Pump/Pump Motor Assembly
Rear Wheel Drive Motors
Batteries/Battery Charger1 topic
- PERFORMANCE DATA
Platform Capacity
Platform Size
Material Tray Size
Platform Height - (Fully Elevated)
(Platform fully elevated + Operator height)
Machine Height - Platform Elevated
Machine Height - Platform Stowed
Machine Overall Length
Machine Overall Width
Platform Entry Height (Floor to Platform Floor)
Machine Underclearance
Machine Turning Radius (Outside)2 topics
- TORQUE REQUIREMENTS
- LUBRICATION
Hydraulic Oil
Show all 234 sections
Lubrication Specifications1 topic
- HYDRAULIC PRESSURE SETTINGS AND ADJUSTMENT
Hydraulic Pressure Gauge Connection
After Filter Pressure Check3 topics
- CYLINDER SPECIFICATIONS
- SERIAL NUMBER LOCATIONS
- MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
- TABLE OF CONTENTS PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE
Maintenance and Inspection Table Codes
Footnotes1 topic
- SERVICING AND MAINTENANCE GUIDELINES
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Lubrication and Servicing
Batteries
Mast Chain Inspection Procedure1 topic
- LUBRICATION INFORMATION
Changing Hydraulic Oil2 topics
- BASE ASSEMBLY COMPONENTS
- BASE FRAME COVERS
Front Cover - Installation (Original)
Front Cover - Installation (Carry Deck Version)
Carry Deck Support Frame - Installation
Rear Bumper Cover - Installation
Drive Motor Cover - Installation1 topic
- DRIVE AND CASTER WHEELS
(Rear) Drive Motor Wheel - Removal
Drive Motor Wheel Hub - Installation
(Rear) Drive Motor Wheel - Installation
(Front) Caster Wheel - Installation2 topics
- DRIVE/ELEVATION CUT-OUT SWITCH INSTALLATION
- PUMP-MOTOR ASSEMBLY - SERVICE PROCEDURE
Pump-Motor Assembly - Remove/Install
Motor - Remove/Install - Reference Marks
Motor/Brush Cover - Remove/Install
Brush Carrier Assembly - Remove/Install
Brush Assembly - Remove/Install
Tank Remove/Install
Filter Screen Remove/Install
Pump Remove/Install
Pressure Adjust Valve Remove/Install
Pressure Check Valve - Remove/Install1 topic
- DRIVE MOTOR ASSEMBLY - SERVICING
Drive Motor Assembly - Removal
Drive Motor Assembly - Components
Drive Motor - Boot Installation
Drive Motor - Brake Location1 topic
- TABLE OF CONTENTS Brake Assembly Removal From Motor
Brake Operation
Checking/Adjusting Armature Plate Gap Setting
Brake Assembly Installation
Drive Motor Brush Replacement
Brush Removal
Brush Reassembly1 topic
- BATTERIES AND BATTERY CHARGER -SERVICE PROCEDURES
Battery Condition Testing
Battery Replacement
Battery - Installation
Battery Charge LED Indicator on Platform Control Console
Battery Low Voltage Warning Indicators
Battery Charger General Information
Battery Charging Status Indicators
Wet/VRLA Battery - Charging Profile Switch
Battery Charger Installation
Battery Charger Cover Installation
General Component Installation Notes
AC Line Fuse Installation
Interlock Relay Installation
Wet/VRLA Switch Installation
Shunt Assembly Installation
SCR Rectifier Installation (Either Side)
Transformer Installation
Printed Circuit Board Installation
DC Breaker/Voltage Select Switch Installation2 topics
- CONTROL COMPONENTS OVERVIEW
- CONTROL COMPONENTS - INSTALLATION
Ground Control Module
Traction Control Module
Platform Control Console Installation
Platform Junction Box - Install/Remove
Junction Box to Ground Control Harness - Remove/Install
Platform Interlock Switch Circuit1 topic
- GROUND CONTROL MODULE - SERVICE PROCEDURE
Cover Removal/Installation
Power Selector/EStop Switch Installation1 topic
- GROUND CONTROL MODULE - PROGRAMMING
Programming Levels
Activating Programming Mode
Entering Password
Programming Mode Selection
Selecting Programmable Item to Adjust
Adjusting Programmable Setting
Service Programming Mode - (Level-2)
Operator Programming Mode - (Level-3)1 topic
- PLATFORM CONTROL CONSOLE - SERVICE PROCEDURES
Remove Platform Control Console
Display/Controller Module Electrical Connections
Mounting Bracket - Install/Remove
Rear Cover - Install/Remove1 topic
- TABLE OF CONTENTS Display/Controller Module - Install/Remove
Drive/Lift Mode Switch - Install/Remove
Horn Button Switch - Install/Remove
Key Switch - Install/Remove
E-Stop/ShutDown Switch - Install/Remove
Joystick Assembly - Install/Remove5 topics
- MAST COMPONENTS OVERVIEW
- MAST COVER - INSTALL/REMOVE
- PLATFORM ASSEMBLY - INSTALL/REMOVE
- MATERIAL TRAY - INSTALL/REMOVE
- HYDRAULIC LINE - DISCONNECT - SPECIAL TOOL
Tool Use1 topic
- MAST ASSEMBLY INSTALL/REMOVE
Mast Removal
Mast Installation2 topics
- MAST DISASSEMBLY PROCEDURE
- CYLINDER DISASSEMBLY
Lift Cylinder Component Inspection
Cylinder Assembly2 topics
- MAST ASSEMBLY
- MAST CHAINS AND SEQUENCING CABLES ADJUSTMENT
Mast Chain/Cable Adjustment
Sequencing Cable Adjustment4 topics
- GENERAL
- TROUBLESHOOTING INFORMATION
- HYDRAULIC CIRCUIT CHECKS
- ELECTRICAL CIRCUIT CHECKS
Ground Control Module LCD Display1 topic
- TROUBLESHOOTING TABLES INDEX
Specifications For Various Components
Special Pin Extractor Tools For Electrical Connectors
Fault Code Troubleshooting Tables
Main Power Circuit Troubleshooting
Mast Troubleshooting
Hydraulic Leak Troubleshooting
Base Frame Components Troubleshooting
Drive System Troubleshooting3 topics
- SPECIFICATIONS FOR VARIOUS COMPONENTS
- SPECIAL PIN EXTRACTOR TOOLS FOR ELECTRICAL CONNECTORS
- FAULT CODE TROUBLESHOOTING TABLES
Machine in Drive Speed Cut-Back (Turtle) Mode All The Time
Code 01 - Low Battery Voltage
Code 02 - RESERVED
Code 03 - RESERVED
Code 04 - Tilt Condition
Code 05 - RESERVED1 topic
- TABLE OF CONTENTS Code 06 - RESERVED
Code 07- Left Drive Motor - Disconnected
Code 08 - Right Drive Motor - Disconnected
Code 09 - Left Brake - Disconnected
Code 10 - Right Brake - Disconnected
Code 11 - Left Drive Motor - Short Circuit
Code 12 - Right Drive Motor - Short Circuit
Code 13 - Traction Module - In Fold Back
Code 14 - Pump Motor - Disconnected
Code 15 - Lift Down Valve - Disconnected
Code 16 - Lift Down Valve - Short Circuit
Code 17 - Ground Control Module - In Fold Back
Code 18 - Alarm - Short Circuit
Code 19 - Alarm - Disconnected
Code 20 - Beacon - Short Circuit
Code 21 - Beacon - Disconnected
Code 22 - Horn - Short Circuit
Code 23 - Horn - Disconnected
Code 24 - Auxiliary #1 Circuit - Short Circuit
Code 25 - Auxiliary #1 Circuit - Disconnected
Code 26 - Auxiliary #2 - Short Circuit
Code 27 - Auxiliary #2 - Disconnected
Code 28 - RESERVED
Code 29 - RESERVED
Code 30 - Traction Module - No Communication with Ground Control Module
Code 32 - Pump Motor - Over Current
Code 33 - RESERVED
Code 34 - Auxiliary #2 - Inhibit
Code 35 - Auxiliary #2 - Tie Down
Code 36 - RESERVED
Code 37 - RESERVED
Code 38 - Battery Voltage Low - Warning Level 2 - Two (2) LED/LCDs lit
Code 39 - Battery Voltage Low - Warning Level 3 - One (1) LED/LCDs lit
Code 40 - RESERVED
Codes
Codes (100 - 199) Ground Control Module - Fault Condition
Codes (200 - 299) Platform Control Console - Fault Condition
Codes (300 - 399) Traction Control Module - Fault Condition1 topic
- MAIN POWER CIRCUIT TROUBLESHOOTING
Machine Will Not Power Up1 topic
- MAST TROUBLESHOOTING
Platform Will Not Lower Manually
Platform Lift Up And Down Jerky
Mast Noisy When Lifting And Lowering
Platform (Mast) Won’t Stay Elevated
Platform (Mast) Descends Too Slowly1 topic
- HYDRAULIC LEAK TROUBLESHOOTING
Miscellaneous Hydraulic Leak Troubleshooting1 topic
- BASE FRAME COMPONENTS TROUBLESHOOTING
Caster Wheels Not Operating Freely1 topic
- DRIVE SYSTEM TROUBLESHOOTING
Won’t Climb Grade
Machine Drives in Opposite Direction
Machine Won’t Drive Straight
Noise From Drive Assembly
Hydraulic Pressure Adjustment Screw
Typical Hydraulic Pressure Gauge Installation (Hydraulic Filter Removed)
Typical Hydraulic Pressure Gauge Installation (After Hydraulic Filter)
Torque Chart. (ANSI Spec.)
Torque Chart. (ANSI to METRIC Conversion)
Torque Chart (Metric Class Fasteners)
Base Components
Brake Assembly Components
SCR Dual Voltage - Battery Charger Wiring Diagram
Control Components Location
Component Electrical Connections
Ground Control Module Components
Platform Control Console Components
Mast Components
Mast Cut-a-Way View
Lift Cylinder Component Cross-Section
Mast Section - Assembly Reference
Bottom of Mast Section-2 - Slide Pad Installation
Top of Mast Section-2 - Slide Pad Installation
Platform Junction Box to Ground Control Station Wiring Harness
Mast Chain and Sequence Cable Adjustment Components
SSV-10 - Overview of Electrical System Components
Electrical Diagram. (1870182_D)
Hydraulic Diagram. (2792684_A)
SSV10 - Machine Operating Specifications
Platform Maximum Capacity
Hydraulic Oil Operating Range
Cylinder Specifications
Lubrication Intervals for Various Components
Maintenance and Inspection Requirements
SSV-10 - Preventive Maintenance & Inspection Schedule
Chain Stretch Tolerance
Ground Control Module - Field Programmable Settings and Factory Preset. (SSV-10)
Mast Component Features
LCD Display - Service Fault Code Conditions
Ohm Ratings for Various Components
Amperage Draw for Various Components
Code 07 - Left Drive Motor - Disconnected
Code 08 - Right Drive Motor Disconnected
Code 21 - Beacon - Short Disconnected
Code 31 - Platform Control Console - No Communication with Ground Control Module
Code (200 - 299) Platform Control Console - Fault Condition
Machine Drive in Opposite Direction
Inside this manual
Real pages from this service manual (136 pages). Open the sample pages (PDF, 555 KB)
- Specifications, page 14: SECTION 1 - MACHINE SPECIFICATIONS
- Diagram, page 90: SECTION 5 - MAST COMPONENTS
- Troubleshooting, page 96: Table 6-1. LCD Display - Service Fault Code Conditions
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SSV-10 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 3121187$69.97
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 136 pages
Quantity one is the manual described above.
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