JLG TF6-42 Telehandler Parts Manual

Name: JLG TF6-42 Telehandler Parts Manual
Brand: MidWestTech
SKU: 91504001_Rev_J
Price: 69.81 USD
Availability: InStock

536 pages · Publication 91504001_Rev_J

$69.81

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Models: TF6-42
Serial coverage: SN 0192001 through 0192007 & 0160000052 to Present
Manual type: Parts Manual
Pages: 536
Publication: 91504001_Rev_J
Condition: Brand new

JLG TF6-42 Telehandler Parts Manual, publication 91504001_Rev_J

What's inside

From the manual's own table of contents: 14 sections, 137 entries. See sample pages (PDF, 608 KB)

Search the contents

SECTION 1 - FRAME AND ATTACHING PARTS

SECTION 2 - BOOM8 topics

FIGURE 2-1. FIRST BOOM SECTION
FIGURE 2-2. BEARING PADS, SPACERS, AND SHIMS, (FIRST BOOM SECTION)
FIGURE 2-3. SECOND BOOM SECTION
FIGURE 2-4. BEARING PADS, SPACERS AND SHIMS, (SECOND BOOM SECTION)
FIGURE 2-5. THIRD BOOM SECTION
FIGURE 2-6. BEARING PADS, SPACERS AND SHIMS, (THIRD BOOM SECTION)
FIGURE 2-7. PUSH BEAM/EXTEND CHAIN AND ROLLER ASSEMBLY
FIGURE 2-8. QUICK SWITCH ASSEMBLY

SECTION 3 - ATTACHMENTS17 topics

FIGURE 3-1. 48IN AND 72IN CARRIAGE ASSEMBLY
FIGURE 3-2. 50IN AND 72IN CARRIAGE ASSEMBLY
FIGURE 3-3. 60IN CARRIAGE ASSEMBLY
FIGURE 3-4. BUCKETS
FIGURE 3-5. 48IN AND 72IN SLOPE PILER CARRIAGE
FIGURE 3-6. 10FT AND 15FT TRUSS BOOM ASSEMBLY
FIGURE 3-7. 10FT AND 15FT TRUSS BOOM ASSEMBLY W/WINCH
FIGURE 3-8. 100,SWING FORK ASSEMBLY
FIGURE 3-9. DRYWALL CARRIAGE ASSEMBLY
FIGURE 3-10. 100, DRYWALL SWING CARRIAGE ASSEMBLY
FIGURE 3-11. PERSONNEL PLATFORM ASSEMBLY
FIGURE 3-12. TRANSFORMER PLATFORM
FIGURE 3-13. FORKS
FIGURE 3-14. FORK MOUNTED LIFTING HOOK (PRIOR TO SN 2005134-01)
FIGURE 3-15. FORK MOUNTED LIFTING HOOK (SN 2005134-01 TO PRESENT)
FIGURE 3-16. 6 FT MAST WITH 42 IN AND 72 IN CARRIAGE
FIGURE 3-17. 100, SWING CARRIAGE WITH SIDE SHIFT

SECTION 4 - ENGINE AND ATTACHING PARTS22 topics

FIGURE 4-2. ENGINE ASSEMBLY, L.H. VIEW (SN 0160003136 to Present)
FIGURE 4-4. ENGINE ASSEMBLY, R.H. VIEW (SN 0160003136 to Present)
FIGURE 4-8. FUEL TANK AND LINES
FIGURE 4-10. RADIATOR ASSEMBLY (SN 0160003136 to Present)
FIGURE 4-14. EXHAUST INSTALLATION (SN 0160003136 to Present)
FIGURE 4-15. TRANSMISSION - CONVERTER HOUSING GROUP
FIGURE 4-16. TRANSMISSION - TRANSMISSION CASE AND PLATE GROUP
FIGURE 4-17. TRANSMISSION - TORQUE CONVERTER GROUP
FIGURE 4-18. TRANSMISSION - GEAR GROUP THREE SPEED
FIGURE 4-19. TRANSMISSION - GEAR GROUP FOUR SPEED
FIGURE 4-20. TRANSMISSION - PUMP DRIVE GROUP
FIGURE 4-21. TRANSMISSION - CHARGING PUMP GROUP
FIGURE 4-22. TRANSMISSION - REVERSE IDLER GROUP
FIGURE 4-23. TRANSMISSION - FORWARD AND REVERSE SHAFT GROUP
FIGURE 4-24. TRANSMISSION - 3RD SHAFT GROUP THREE SPEED
FIGURE 4-25. TRANSMISSION - 3RD SHAFT GROUP FOUR SPEED
FIGURE 4-26. TRANSMISSION - FIRST AND SECOND SHAFT GROUP
FIGURE 4-27. TRANSMISSION - OUTPUT SHAFT GROUP
FIGURE 4-28. TRANSMISSION - ELECTRIC CONTROL GROUP THREE SPEED
FIGURE 4-29. TRANSMISSION - ELECTRIC CONTROL GROUP FOUR SPEED
FIGURE 4-30. TRANSMISSION - DRIVE PLATE GROUP
FIGURE 4-31. TRANSMISSION - DROP BOX GROUP

SECTION 5 - DRIVE TRAIN1 topic

FIGURE 5-42. TIRES AND RIMS

SECTION 6 - CAB7 topics

FIGURE 6-1. OPEN CAB
FIGURE 6-3. CAB ENCLOSURE W/HEATER OPTION (SN 0160013983 to Present)
FIGURE 6-4. CAB ENCLOSURE
FIGURE 6-5. CAB ENCLOSURE
FIGURE 6-6. CAB
FIGURE 6-7. SUSPENSION SEAT (SN 0160013983 to Present)
FIGURE 6-8. INSTRUMENT PANEL

SECTION 7 - CONTROLS8 topics

FIGURE 7-1. ACCELERATOR PEDAL ASSEMBLY
FIGURE 7-2. STEERING COLUMN AND ATTACHING PARTS
FIGURE 7-5. BRAKE PEDAL ASSEMBLY (SN 0160019117 to Present)
FIGURE 7-6. TRANSFORMER PLATFORM SWING AND LIFT CONTROLLER ASSEMBLY
FIGURE 7-7. TRANSFORMER PLATFORM DRIVE/STEER CONTROLLER ASSEMBLY (SN 0192001 through 0192007, SN 0160000052 through 0160
FIGURE 7-9. BOOM JOYSTICK
FIGURE 7-10. R.H. TILT/SWAY JOYSTICK
FIGURE 7-11. L.H. AUXILIARY JOYSTICK

SECTION 8 - HYDRAULIC CIRCUITS12 topics

FIGURE 8-1. SUPPLY CIRCUIT
FIGURE 8-2. DUMP CIRCUIT
FIGURE 8-3. STEER SELECT
FIGURE 8-6. BOOM JOYSTICK
FIGURE 8-7. TILT/SWAY JOYSTICK
FIGURE 8-8. AUXILIARY JOYSTICK
FIGURE 8-9. LIFT CYLINDER
FIGURE 8-10. CROWD CYLINDER
FIGURE 8-11. TILT AND TILT COMPENSATING CYLINDER
FIGURE 8-12. AUXILIARY FUNCTION
FIGURE 8-13. PLATFORM ROTATE CYLINDERS
FIGURE 8-14. SWAY CYLINDER

SECTION 9 - HYDRAULIC COMPONENTS21 topics

FIGURE 9-2. LIFT CYLINDER (Including 0160007897)
FIGURE 9-4. LIFT CYLINDER (SN 0160010695 to Present)
FIGURE 9-5. CROWD CYLINDER - IOWA
FIGURE 9-6. TILT CYLINDER - IOWA
FIGURE 9-10. COMPENSATING CYLINDER (SN 0160017549 to Present)
FIGURE 9-11. SWAY CYLINDER - IOWA
FIGURE 9-12. STABILIZER CYLINDER - IOWA
FIGURE 9-13. MAIN CONTROL VALVE
FIGURE 9-14. PILOT CONTROL VALVE
FIGURE 9-17. HYDRAULIC TANK ASSEMBLY
FIGURE 9-18. SWAY CYLINDER VALVE
FIGURE 9-23. PRIORITY VALVE (SN 0160001868 to Present)
FIGURE 9-24. STEER SELECT VALVE (Prior to SN 0160003771)
FIGURE 9-25. STEER SELECT VALVE (SN 0160003771 to Present)
FIGURE 9-26. DIRECTIONAL VALVE
FIGURE 9-27. AUXILIARY MOTOR/PUMP
FIGURE 9-28. SOLENOID VALVE
FIGURE 9-29. REMOTE BRAKE VALVE
FIGURE 9-30. DECOMPRESSION VALVE
FIGURE 9-33. TRANSFORMER PLATFORM DOUBLE PILOT CHECK VALVE
FIGURE 9-34. SWAY CYLINDER VALVE

SECTION 10 - ELECTRICAL8 topics

FIGURE 10-1. BATTERY AND CABLES
FIGURE 10-2. AUXILIARY MOTOR/PUMP
FIGURE 10-3. CAB HARNESS
FIGURE 10-8. ENGINE HARNESS (SN 0160019117 to Present)
FIGURE 10-9. RIGHT AND LEFT BOOM HARNESS
FIGURE 10-10. TRANSFORMER PLATFORM HARNESS
FIGURE 10-11. BOOM SENSOR HARNESS
FIGURE 10-12. TRANSFORMER PLATFORM CONTROL BOX ASSEMBLY

SECTION 11 - DECALS2 topics

FIGURE 11-1. CAB AND FRAME DECALS
FIGURE 11-4. TRANSFORMER PLATFORM DECALS

SECTION 12 - OPTIONS16 topics

FIGURE 12-2. HEATER OPTION ASSEMBLY (SN 0160013983 to Present)
FIGURE 12-3. COLD START INSTALLATION
FIGURE 12-4. BLOCK HEATER INSTALLATION
FIGURE 12-5. AUXILIARY ELECTRICS ASSEMBLY
FIGURE 12-6. BEACON LIGHT PACKAGE
FIGURE 12-7. TIRE SEALANT OPTION
FIGURE 12-8. REMOTE OIL FILTER KIT
FIGURE 12-9. TURBO ENGINE REMOTE OIL FILTER
FIGURE 12-11. SWAY CYLINDER
FIGURE 12-13. TRUSS BOOM PRESSURE REDUCER VALVE - 1200 PSI
FIGURE 12-14. WINCH MOTOR
FIGURE 12-15. SWING CYLINDER
FIGURE 12-16. SWING CYLINDER
FIGURE 12-26. FUEL/WATER SEPARATOR INSTALLATION
FIGURE 12-27. STANDARD SEAT REPLACEMENT KIT (SN 0160013983 to Present)
FIGURE 12-28. HEAVY SEAT REPLACEMENT KIT (SN 0160013983 to Present)

SECTION 13 - RECOMMENDED SPARE PARTS1 topic

FIGURE 13-1. RECOMMENDED SPARE PARTS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (536 pages). Open the sample pages (PDF, 607 KB)

Sample pages from the JLG TF6-42 Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 72: SECTION 3 - ATTACHMENTS
Parts illustration, page 416: SECTION 10 - ELECTRICAL
Parts illustration, page 496: SECTION 12 - OPTIONS

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 536 pages

Quantity one is the manual described above.

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Other editions and similar models

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