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JLG X17JP, X20JP, X26JP, X500AJ, X600AJ, X770AJ Compact Crawler Boom Service Manual

398 pages · Publication 3121623

$69.93
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Models
X17JP, X20JP, X26JP, X500AJ, X600AJ, X770AJ
Serial coverage
Prior to C170003921
Manual type
Service Manual
Pages
398
Publication
3121623
Condition
Brand new
JLG X17JP, X20JP, X26JP, X500AJ, X600AJ, X770AJ Compact Crawler Boom Service Manual, publication 3121623

What's inside

From the manual's own table of contents: 194 sections, 261 entries. See sample pages (PDF, 618 KB)

INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
GENERAL
HYDRAULIC SYSTEM SAFETY
MAINTENANCE3 topics
  • CAPACITIES
  • TRACK SPECIFICATIONS
  • POWER SOURCE
Honda Engine iGX390 Specifications
Honda Engine iGX440 Specifications
Hatz Engine 1B40 Specifications
Perkins Engine 402D Specifications
Kubota Engine D902-E3B Specifications1 topic
  • SPECIFICATIONS AND PERFORMANCE DATA
Reach Specifications
Dimensional Data
Function Speed Data
Machine Orientation When Performing Speed Tests3 topics
  • HYDRAULIC PRESSURE SETTINGS - PSI (BAR)
  • MAJOR COMPONENT WEIGHTS
  • LUBRICATION
Hydraulic Oil3 topics
  • SERIAL NUMBER LOCATION
  • FASTENER TORQUE CHARTS
  • MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
  • SERVICE AND GUIDELINES
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Show all 194 sections
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing2 topics
  • LUBRICATION AND INFORMATION
  • TABLE OF CONTENTS Changing Hydraulic Oil
Lubrication Specifications1 topic
  • CYLINDER DRIFT TEST
Cylinder Drift2 topics
  • PINS AND COMPOSITE BEARING REPAIR GUIDELINES
  • WELDING ON JLG EQUIPMENT
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
  • RUBBER TRACK MAINTENANCE
Checking Track Tension
Operations For Loosening/tightening The Track
Checking The Rubber Tracks
Replacing The Rubber Tracks
Installing The Rubber Track
Checking tightness of nuts and bolts1 topic
  • UNDERCARRIGE COMPONENTS
Replacement roller lower wheel and tracks adjuster
Disassembly
Assembly
Replacement sprocket and Gear Motor
Sprocket remove
Gear motor remove
Gear motor installation
Sprocket installation2 topics
  • AXLE EXTENSION REMOVAL
  • FINAL DRIVE
Product Identification1 topic
  • SWING DRIVE (IMO)
Technical Data – Type Plate
Structure and function
Transporting Unpacked Slew Drives
Positioning The Swing Drive
Bolting The Slew Drive
Maintenance Schedule
Maintenance Tasks
Lubricating The Slew Drive
Inspecting The Seals1 topic
  • HONDA ENGINE IGX440
Serial Number Location
Specifications
Wiring Diagrams
Engines & Controls Adjustments And Troubleshooting
Engine Harness By-Pass
Fuel System Check
Fuel Tank Inspection
Spark Test
Replacement Of Engine ECU1 topic
  • HATZ ENGINE
Model: HATZ 1B40
Description Of The Engine
Technical data
Engine Type Plate
Operation
Troubleshooting1 topic
  • TABLE OF CONTENTS PERKINS ENGINE
Engine Identification
Fuel Filter Base - Remove and Install1 topic
  • KUBOTA DIESEL ENGINE MODEL D902
Engine Plate
Engine Speed Sensor
Speed Sensor Installation and Adjustment
Diesel Engine RPM control
All Diesel Actuator Rod Travel Adjustment3 topics
  • THERMIC ENGINE REPLACEMENT
  • ELECTRIC MOTOR REPLACEMENT
  • BOOM MAINTENANCE
Removal of the Boom Assembly
Disassembly of the Main Boom
Inspection
Assembly of the Main Boom
Installation of the Boom Assembly2 topics
  • BOOM DISASSEMBLY X20JP - X600AJ
  • INSPECTION
Checking Wear And Deformation Of Ropes And Pulleys
Installation To Machine
Three month inspection2 topics
  • WIRE ROPE TENSION ADJUSTMENT PROCEDURE
  • ROTARY ACTUATOR
ARP Series
Installing Counterbalance Valve3 topics
  • BOOM ROTATION SENSOR ASSEMBLY - X23JP - X700AJ
  • PROXIMITY SENSOR ADJUSTMENT (X17JP-X500AJ – X20JP-X600AJ)
  • PLATFORM REMOVAL/INSTALLATION
Platform Installation1 topic
  • LOAD CELL AND FOOTSWITCH REMOVAL/INSTALLATION
Removing Load Cell
Installing Load Cell
Removing Footswitch
Installing Footswitch1 topic
  • SKYGUARD INSTALLATION - ONE PERSON PLATFORM
Procedure
Installation
Skyguard Anti-Trapping System8 topics
  • SKYGUARD INSTALLATION - 2 PERSON PLATFORM
  • MAIN COMPONENTS IDENTIFICATION AND LOCATION
  • HYDRAULIC SYSTEM PUMP AND PRESSURE LINES
  • GROUND COMPONENT HYDRAULIC SYSTEM
  • OUTRIGGERS
  • DRIVE GEAR MOTORS
  • TRACKS WIDENING
  • BOOM COMPONENT HYDRAULIC SYSTEM
First And Second Booms
Third Boom
Telescope
Basket Leveling
Basket Rotation
Turret Rotation
Emergency Gravity Descent System
Hydraulic System Sections1 topic
  • CYLINDER REPAIR
Specification - Cylinders Overview
Hydraulic Cylinders Torque Specifications
Equipment And Product List
Cylinder With Sensor - General Cylinder Disassembly
Cleanness And Inspection
Magnetic Sensor Removal
Threaded Piston Disassembly
General Cylinder Assembly
Cylinder Assembling
Cylinder Repair Without Sensor
Piston With Nut Disassembling
Cylinder Assembly
Seals Head Replacing
Cylinder Inspection
Bushing Replacement
Cylinders Bleeding1 topic
  • REPLACEMENT HYDRAULIC PUMP
Pump removal
Pump installation1 topic
  • HYDRAULIC PUMP REPAIR
Seal Kit Replacement Instruction
External Components Disassembly
Components disassembly
Second Section Components Disassembly
Second Section Seals Disassembly
Second Section Seals Replacement
First Section Seals Disassembly
First Section Seals Replacement
Cover Seals Replacement
Second Section Components Reassembly
First Section Components Reassembly
Components Reassembly
Final Assembly And Check2 topics
  • HYDRAULIC COMPONENT START-UP PROCEDURES AND RECOMMENDATIONS
  • PRESSURE SETTING PROCEDURE
Control Valve (Chassis functions)1 topic
  • TABLE OF CONTENTS Automatic Reductions Drive Speed (X17JP-X500AJ and X26JP-X770AJ Only)
Control Valve Turntable Functions4 topics
  • OUTRIGGERS AUTO-RETRACTION
  • INTRODUCTION
  • MACHINE IGNITION
  • PLATFORM - REMOTE CONTROL STATION
LCD Display Screen
LCD Display Icon Description
Lithium Only Icons
Joystick Controls
Tilt Conditions Drive Cut-out
Speed Control Possible Conditions On The X17JP - X500AJ
Speed Control Possible Conditions on the X20JP - X600AJ
Speed Control Possible Conditions on the X26JP - X770AJ
Speed Control Conditions On X Axle
Push Buttons1 topic
  • CANBUS COMMUNICATIONS
Can Bus Device Positions
CAN-BUS Diagnostics
CAN Timeout Menu’
Software Check
CAN BUS Devices And Connections
Resistence Check
X26JP - X770AJ - CAN BUS Device Layout
Electronic Module LED Flashing Codes1 topic
  • SENSORS AND DEVICES NOT COMMUNICATING THROUGH CAN-BUS
Electrical System Sections
Inclination Sensor System
Load Cell System
Rotation Sensor System
Electric Motor (Not For Lithium Version)
Volt Battery
Battery Charge System2 topics
  • CALIBRATION REQUIREMENT
  • PLATFORM REMOTE CONTROL SERVICE
Service Button
Using The Service Program
Input Menu
Language Menu
Errors Menu
RAMP Menu
CURRENT Menu
Working Hours Menu1 topic
  • MACHINE SETUP MENU
Setup 1 - ACCELER - (Calibrating Tilt Sensor)
Setup 2 - VERSION - Model Number - Engine Type
Setup 3 - EXTRA - Machine Configuration
Setup 4 - CALIBRATION SWING SENSOR (X26JP - X770AJ Only)
Setup 5 - LOAD SENSING SYSTEM (LSS CALIBRATION) (Prior to S/N-C170000892)
Setup 5 - LOAD SENSING SYSTEM (LSS CALIBRATION) (S/N- C170000893 to Present)
Setup 6 - TIME Setup
Setup 7 - DATE Setup4 topics
  • JOYSTICK
  • CALIBRATING JOYSTICK
  • GENERAL
  • MULTIMETER BASICS
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement
Continuity Measurement Over Long Distances
Requirements
Procedure3 topics
  • ELECTRICAL SCHEMATICS MANUALS
  • X17JP-X500AJ AND X20JP-X600AJ - HYDRAULIC SCHEMATICS
  • X26JP-X770AJ - HYDRAULIC SCHEMATICS

Inside this manual

Real pages from this service manual (398 pages). Open the sample pages (PDF, 616 KB)

Sample pages from the JLG X17JP, X20JP, X26JP, X500AJ, X600AJ, X770AJ Compact Crawler Boom Service Manual: Specifications, Repair procedure, Diagram, Color page, Color page
  • Specifications, page 66: SECTION 3 - CHASSIS & TURNTABLE
  • Repair procedure, page 150: SECTION 5 - HYDRAULICS
  • Diagram, page 246: SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
  • Color page, page 21: SECTION 1 - SPECIFICATIONS
  • Color page, page 112: SECTION 5 - HYDRAULICS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3121623$69.93
Other manuals for the X17JP

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Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 398 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).