Kobelco SK150(LC)IV, ED180(LC) Hydraulic Excavator Service Manual

Name: Kobelco SK150(LC)IV, ED180(LC) Hydraulic Excavator Service Manual
Brand: MidWestTech
SKU: S5YM-YL01E-00
Price: 119.77 USD
Availability: InStock

1,154 pages · Publication S5YM-YL01E-00

$119.77

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Models: SK150(LC)IV, ED180(LC)
Serial coverage: SK150(LC)IV YMU1001~, ED180(LC) YLU001~
Manual type: Service Manual
Pages: 1,154
Publication: S5YM-YL01E-00
Condition: Brand new

Kobelco SK150(LC)IV, ED180(LC) Hydraulic Excavator Service Manual, publication S5YM-YL01E-00

What's inside

From the manual's own table of contents: 8 sections, 211 entries. See sample pages (PDF, 770 KB)

Search the contents

Dynamic Acera 8/01 Rev. 019 topics

General Safety Information
Safety Precautions
Pre-Start Safety
Safety During Operation
Inspection & Maintenance Safety
Battery Safety
Warning Labels & Decals
Prohibited Machine Operation
End of Work Shift Safety

TRANSPORTATION7 topics

A. GROUND TRANSPORTATION
Machine Preparation
Loading the Machine
B. LIFTING MACHINE
Lifting Machine With Attachment Installed
Lifting Machine Without Attachment
C. ATTACHMENT SHIPPING DIMENSIONS

SPECIFICATIONS32 topics

SK160LC-VI GENERAL SPECIFICATIONS
A.MACHINE DIMENSIONS– Figure 6.2A
B. WORKING WEIGHTS
C. DIGGING FORCES
D. STANDARD ATTACHMENT WORKING RANGES– Figure 6.3
E. BUCKET SELECTION CHART
F. BOOM– Figure 6.4A
G. ARM– Figure 6.4B
H. BUCKET– Figure 6.4C
I. SHOES– FIGURE 6.4D
J. PERFORMANCE SPECIFICATIONS
Travel Speed, Swing Speed & Gradeability
Engine
Hydraulic Components
Operating Pressures
K. MACHINE & COMPONENT WEIGHTS
L. LIFTING CAPACITIES
SK160LC-VI LIFTING CAPACITIES
ED190LC-VI LIFTING CAPACITIES
TORQUE SPECIFICATIONS
A. CAPSCREWS & NUTS
B. ORS JOINT (O-RING SEALING TYPE)
C. NUTS & SLEEVES
D. FLARE TYPE FITTING JOINTS
E. N2 (NYLON) TUBE FITTING JOINTS
F. TORQUE VALUES FOR MOST COMMON BOLTS
MISCELLANEOUS INFORMATION
A. TEMPERATURE TABLE
C. WEIGHT OF MATERIALS TABLE
B. SPECIAL PIPE WRENCHES
D. CAPS AND PLUGS FOR TUBES AND HOSE FITTINGS
E. SOME CONVERSION UNITS

YM/YL0410 topics

BOOM
Boom dimensional drawing
Boom maintenance standard
Clearance of pin and bushing on boom section
Clearance in thrust direction on boom cylinder
Arm dimensional drawing STD. 3.1M (10’2”)
Arm maintenance standard SHORT 2.6M ( 8’ 6”)
BUCKET
Bucket dimensional drawing KCMA
Bucket dimensional table KCMA

Dynamic Acera 07/01 Rev. 0161 topics

Tightening Torques for Cap screws and Nuts
Screw Size
Tightening Torques for Nuts and Sleeves
Plugs
Special Spanner for Tube
Special Tools
and Sealing Compound
Suction Stopper
Counter Weight Lifting Jig
Upper Frame Lifting Jig
Engine Mounting Pedestal
Tracking Spring Set Jig
TABLE FOR THE MAINTENANCE OF EXCAVATOR
Attachment
Cab & Guard
Swing Frame
Travel System
Electrical Equipment
FOR THE MAINTENANCE OF ENGINE
A. Tools & Equipment
B. Machine Settings & Site Condition
C. Boom Cylinder
D. Arm Cylinder
E. Bucket Cylinder
CYLINDER DRIFT
C. Test Procedure
SWING SPEED
SWING STOPPING
SWING DRIFT
SWING BEARING UP-DOWN (VERTICAL) MOVEMENT
SWING BEARING SIDE TO SIDE (HORIZONTAL) MOVEMENT
TRAVEL DEVIATION
PRE-CHECKS PRIOR TO PREFORMING ADJUSTMENT “A
A. Emergency Stop Control & Manual Cable
B. Verify Engine RPM
RPM Sensor
ADJUSTMENT “A” PROCEDURE SERVICE
A. Conditions to Use Adjustment “A
B. Tools and Equipment Required
C. Verification of Auto Accel RPM
D. Verficatio of Engine Low RPM
E. Machine Settings and Sight Conditions
F. Removal of CPU Access Panel
G. Removal of Rod Linlkage and Lever form Stepping Motor
SERVICE DIAGNOSTIC 28 ITEM CHECK
DIAGNOSTIC 28 ITEM CHECK CHART
Mechatro Control System in General
Pump Control
Boom Raise Conflux Control
Arm in Sequence Conflux Control
Variable Recirculation Control for Light Load Arm In
Arm IN Anti-Cavitation Control
Arm Out Conflux Control
Travel Straight Control
Swing Priority Control
Summary of Mechatro Controller
Self Diagnosis Display Function
Service Diagnosis
Trouble History Diagnosis
How to Correct the E/G Oil Supply Cumulative Time
Mechatro Control Equipment

SELF DIAGNOSIS28 topics

Wire color
fail
Summary
EU Hydraulic Circuit & Components
EU Neutral Circuit
EU Boom & Arm Safety
EU Extra
KCMA Hudraulic Circuit & Components
KCMA Neutral Circuit
KCMA Breaker
Hydraulic Components
Hydraulic Pump Regulator
Pilot Valve (Att)
Pilot Valve (Travel)
Control Valve
Swing Motor Unit
Travel Motor
Swivel Joint SK160
Hydraulic Cylinder
Hydraulic Pump (Dozer)
Remote Control Lines (Dozer)
Control Valve (Dozer)
Swivel Joint
Dozer Blade Group
Electrical Equipment
Electric Circuit Diagram
Instrument Panel Assy
Dozer Grip Assy

Dynamic Acera 7/01 Rev. 0140 topics

CONSTRUCTION AND PIPING
Construction
Piping
CONSTRUCTION OF MAIN COMPONENTS
Intake Unit
Air-Conditioner Unit
Receiver Dryer
FUNCTION
Mechanism of Cooling Circuit
Cooling Circuit
Component Parts
Precautions to be Exercised in Operation
Removal and Installation of Unit
CHARGING REFRIGERANT
Operating Procedures
Charging Procedure
ELECTRIC CIRCUIT
Wiring Diagram and Connectors
Inspecting Functional Parts
TROUBLESHOOTING
Attachment Assy and Name
Cylinder
Operator Seat
Battery
Guard
Under Cover
Fuel Tank
Hydraulic Tank
Hydraulic Pump
Air Cleaner
Muffler
Counterweight
Radiator &Oil Cooler
Engine
Instrument Panel
Multi Control Valve (If equipped)
Pilot Valve (for Att)
Pilot Valve (for Travel)
Upper Frame
Pump

The self diagnosis detects errors in the control I/O´s of the pressure sensors and the proportional valves while the16 topics

Display of monitor
Mechatro controller fail
valve fail
ROM data
Mechatro set error
pressure sensor fail
tion propo-valve fail
sensor fail
Solenoid valve fail
point indexing fail
Accel potentio meter fail
communication failure
Battery relay fail
DISPLAY
MOTOR STEP
SELF DIAGNOSIS TABLE

Inside this manual

Real pages from this service manual (1,154 pages). Open the sample pages (PDF, 769 KB)

Sample pages from the Kobelco SK150(LC)IV, ED180(LC) Hydraulic Excavator Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram (color)

Specifications, page 151: SK160LC/ED190LC Dynamic Acera 07/01Rev. 01
Diagram, page 321: SK160LC DYNAMIC ACERA PM, REV. 0 11/00
Troubleshooting, page 746: (3) Revolution does not reach a set value.
Color page, page 77: SPECIFICATIONS
Color page, page 135: SK160LC/ED190LC Dynamic Acera 07/01Rev. 01
Foldout diagram (color), page 419: BLADE DOWN MODEL

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,154 pages

Quantity one is the manual described above.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).