Komatsu 430FX-1, 430FXL-1, 445FXL-1 Crawler Feller Buncher Harvester Operation & Maintenance Manual
267 pages · Publication CEAM023702
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What's inside
From the manual's own table of contents: 317 topics. See sample pages (PDF, 524 KB)
- FOREWORD
- SAFETY INFORMATION
- INTRODUCTION
- Machine Orientation
- General Orientation
- Protective Structure
- Breaking-in The New Machine
- Product Information
- Product Identification Number (Pin)/Machine Serial No. Plate
- Saw head identification plate
- Engine Dataplate
- EPA Regulations
- Your Machine Serial Numbers And Distributor
- SAFETY AND WARNING DECALS
- Location of the Safety Decals
- OPERATIONAL SAFETY
- Unauthorized Modifications
- Before Starting the Engine
- Observe General Safety Rules
- Engine Ventilation
- Fuel, Oil and Hydraulic Fluid Fire Hazards
- Jump Starting or Charging Batteries
- Travel Controls May Produce Reversed Operations
- Travel Precautions
Show all 317 topics
- Operate Carefully on Snow and Ice and in Very Cold Temperatures
- Parking the Machine
- Shut Down Control Functions
- ADDITIONAL SAFETY EQUIPMENT
- Do Not Alter or Modify the ROPS, FOPS, OPS
- Seat Belt Must Be Used at All Times
- Maintain Standard Safety Equipment in Good Condition
- PERSONAL PRECAUTIONS
- General Operator Precautions
- Mounting and Dismounting Precautions
- FIRE PREVENTION
- Fire Caused by Accumulation of Flammable Material
- Fire Caused by Fuel, Oil or Grease
- Fire Coming from Electrical Wiring
- Fire Coming from Hydraulic Line
- Best Practices
- Action if Smoke or Fire Occurs
- What to Do After Fire
- Fire Extinguisher and First Aid Kit
- Fire Suppression System
- Manual Actuation
- Automatic Electric Detection and Actuation
- Maintenance
- Action After Fire Suppression Activation
- Fire Suppression System Owner’s Manual
- OPERATION PRECAUTIONS
- General
- Before Beginning To Work
- Attachment Safety
- During Machine Operation
- SERVICE AND MAINTENANCE PRECAUTIONS
- Towing the Machine
- Cooling and Hydraulic Systems
- Track Tension Adjustments Require Caution
- Diesel Fuel
- Batteries
- FIRE PREVENTION IN THE FIELD
- Fire Prevention Tips in the Field
- Fire Prevention in the Shop
- SHIPPING AND TRANSPORTATION
- Obey State and Local Over-the-Road Regulations
- OPERATING CONTROLS
- Operator’s Cab
- Guards and Shields
- Cab Door
- Door Safety Interlock
- Up Time Kit
- Emergency Cab Escape
- Rear Cab Window Emergency Escape
- Front Cab Window Emergency Escape
- Air Conditioner
- Cab Floor Heater (Optional)
- Cab Pressurization
- Ventilating Window
- AM/FM Radio and CD Player
- Dash Panel Switches, Displays and Gauges
- Control Gauges
- Operator’s Seat
- Fire Extinguisher
- Ansul™ Fire Suppression System (Optional)
- IQAN CONTROL SYSTEM
- Display - MDM
- Main Screen
- Sub Menus
- Display Settings/Changes
- SUB MENUS
- Mode Menu
- Changing Mode
- Copying Mode
- Resetting Mode
- Information Menu
- Settings Menu
- Measure Menu
- Measure Other Voltage Inputs
- Measure Digital Inputs
- Measure Frequency Input
- Measure Current Output
- Measure Digital Output
- Properties Menu
- POWER VIEW MENUS
- Power View Display
- First Time Start-up
- Main Menu Navigation
- Engine Configuration Data
- Stored Fault Codes
- Faults And Warnings
- Auxiliary Gauge Fault
- Active Fault Codes
- Shutdown Codes
- Back Light Adjustment
- Contrast Adjustment
- Select Units
- 1-Up Display Setup
- 4-Up Display Setup
- OPERATION
- Truck Driver’s Starting, Driving and Boom Operation Instructions
- Boom and Attachment Tool Hand Controls
- Foot Pedal Controls
- Machine Shutdown
- Tracked Feller Buncher / Harvester Daily Inspection
- General Pre-Start Machine Inspection
- New Machine Break-in Procedures
- Starting the Machine
- Cold Weather Starting
- Wet Kit (optional)
- In-Tank Hydraulic Oil Heater (Optional)
- Track Drive Charge Oil Heater (Optional)
- Jump Starting the Engine
- Engine and Hydraulic Warming Procedures
- Warm-up Procedures
- Travel Controls
- Forward Travel
- Reverse Travel
- Turning During Travel
- Spin Turn
- Travel Speed
- Track/Parking Brakes
- Preventing Repetitive Strain Injuries
- Controlling the Front End Implements
- Control Pattern Diagrams
- Front End Attachment Movements
- Main Boom DOWN
- Main Boom UP
- Stick Retract
- Stick Extend
- Swing LEFT
- Swing Right
- Tool Tilt FORWARD
- Tool Tilt BACK
- Cab Level FORWARD
- Cab Level BACK
- Cab Level LEFT
- Cab Level RIGHT
- Cutting Attachment Clamp Arms OPEN
- Cutting Attachment Clamp Arms CLOSE
- Cutting Attachment Accumulator Arm OPEN
- Cutting Attachment Accumulator Arm CLOSE
- Bar Saw CUT
- Bar Saw RETRACT
- Cutting Attachment Lateral Tilt LEFT (Optional)
- Cutting Attachment Lateral Tilt RIGHT (Optional)
- General Machine Operating Instructions
- Changing Direction Forward and Reverse
- Frozen Ground Conditions
- Cleaning the Tracks
- To clean the tracks
- Stopping the Engine
- MAINTENANCE INFORMATION
- Service Meter Reading
- Komatsu Genuine Replacement Parts
- Komatsu Genuine Lubricants
- Windshield Washer Fluid
- Fresh and Clean Lubricants
- Check Drained Oil and Used Filter
- Fuel Strainer
- Welding Instructions
- Do Not Drop Things Inside Machine
- Selecting Fuel and Lubricants to Match Ambient Temperature
- Dusty Jobsite
- Avoid Mixing Lubricants
- Locking the Inspection Covers
- Hydraulic System - Air Bleeding
- Hydraulic Hose Installation
- Checks after Inspection and Maintenance Works
- LUBRICANTS, COOLANT AND FILTERS
- Outline of Service
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
- Fuel
- Coolant and Water for Dilution
- Grease
- Carrying Out KOWA (Komatsu Oil Wear Analysis)
- Oil and Fuel Storage
- Filters
- Electric System Maintenance
- Handling Hydraulic System
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- LUBRICANT AND FILL CAPACITIES
- FX/FXL
- Fuel Quality Requirements
- Engine Oil Performance Information
- Hydraulic and Engine Oil Selection, Lubricating Oils and Grease
- New Engine “Break-In” Oils
- Coolant Quality Requirements
- Hydraulic Oil Information
- Hydraulic Oil Type
- Hydraulic Oil Viscosity
- Hydraulic Oil Viscosity Selection
- ISO Code Rating
- General Hydraulic Oil Specification
- GENERAL INSTRUCTIONS
- Cleaning
- Replacement
- Hoses and Tubes
- Inspection
- Installation
- Hydraulic Pumps
- Pressure Testing
- Machine Start-up After Hydraulic Component Replacement
- SERVICE AND MAINTENANCE
- Care and Servicing
- Maintenance Safety
- Special Component Break-in Schedule
- Preventative Maintenance Chart
- Lubrication Points
- Daily or 10 Hour Interval Maintenance Procedures
- Polycarbonate Windows
- Seat Belt Inspection
- Visual Inspection
- Check Track Components
- Check Hydraulic Hoses
- Clean Flammable Debris From Exterior Surfaces
- Lubrication
- Drain Water and Sediment At Primary Fuel Filter
- Check Engine Coolant Level
- Adding Engine Coolant
- Radiator and Oil Cooler Check
- Check Engine Oil Level
- Check Track Tension
- Check Fuel Level
- Check Fire Extinguisher
- Check Air Cleaner Restriction Indicator
- Servicing the Air Cleaner and Filters
- Check Hydraulic Oil Level
- Adding Hydraulic Oil
- Electric Fill Pump
- Horn Check Procedure
- Travel Alarm Check Procedure
- Check Instrument Panel Gauges
- Check Swing Stop System
- Swing Stop Check
- Hour Interval Maintenance Procedures
- Hydraulic Door Safety Interlock
- Swing Bearing Race Lubrication
- Run Air Conditioner
- Lubricate Swing Stop Lead Screw
- Check Pump Drive Oil
- Check Swing Gearbox Oil Level
- Check Cab Window Emergency Escapes
- Hour Interval Maintenance Procedures
- Check Engine Fan and Belts
- Battery Check
- Torque Tapered Hub Retaining Bolts
- Flush Track Final Drive Oil
- Change Swing Drive Gearbox Oil
- Change Hydraulic Oil Return Filters
- Hour Interval Maintenance Procedures
- Change Engine Oil & Filter
- Changing Fuel Filters
- Fuel Filter
- Fuel Filter and Primary Fuel Filter
- Bleeding Fuel System
- Check Track Final Drive Oil
- Torque Specific Bolts
- Swing Motor Mounting Bolts
- Hydraulic Tank Mounting Bolts
- Track Frame Mounting Bolts
- Track Shoe Mounting Bolts
- Check Air Conditioner Refrigerant
- Hour Interval Maintenance Procedures
- Check Engine Coolant Antifreeze Concentration
- Check Radiator Hoses
- Change Air Cleaner Filters
- 1,000 Hour Interval Maintenance Procedures
- Secure and Clean Battery
- Change Lohman Swing Gearbox Oil
- Change Pump Drive Oil and Filter
- 2,000 Hour Interval Maintenance Procedures
- Flush Engine Cooling System
- Hydraulic Tank Draining
- Hydraulic Tank Removal
- Hydraulic Tank Cleaning
- Hydraulic Tank Assembly
- Hydraulic Tank Installation
- Hydraulic Tank Filling
- External Pump
- Hydraulic System Start-Up
- Hydraulic System Start-Up For Machines Without A Vacuum Pump
- Hydraulic System Start-Up For Machines With A Vacuum Pump
- Check Engine Valve Lash
- Transporting the Machine
- Driving Machine On Trailer
- HYDRAULIC SYSTEM
- Typical Hydraulic Valve Set Up
- VOAC K220 Valve (Typical)
- VOAC K220 Valve (Upper)
- VOAC K220 Valve (Lower)
- VOAC L90LS Valve (Typical)
- VOAC L90LS Valve (Upper)
- VOAC L90LS Valve (Lower)
- ELECTRICAL CENTER
- FX AND FXL SPECIFICATION
- FXL SPECIFICATIONS
- BOOM SWEEP DIAGRAMS
Inside this manual
Real pages from this operation & maintenance manual (267 pages). Open the sample pages (PDF, 522 KB)
- Controls and operation, page 145: Travel Controls
- Maintenance, page 193: Lubrication
- Specifications, page 257: SPECIFICATIONS
- Color page, page 232: MAINTENANCE
- Color page, page 186: MAINTENANCE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 430FX-1, 430FXL-1 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Operation & Maintenance Manual CEAM023702$69.75
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 267 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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