Komatsu 730E Dump Truck Operation & Maintenance Manual

Name: Komatsu 730E Dump Truck Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM018100
Price: 69.79 USD
Availability: InStock

163 pages · Publication CEAM018100

$69.79

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Models: 730E
Serial coverage: A30427 - A30538
Manual type: Operation & Maintenance Manual
Pages: 163
Publication: CEAM018100
Condition: Brand new

Komatsu 730E Dump Truck Operation & Maintenance Manual, publication CEAM018100

What's inside

From the manual's own table of contents: 339 topics. See sample pages (PDF, 499 KB)

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INTRODUCTION
FOREWORD
TRUCK MODEL ILLUSTRATION
ABOUT THIS MANUAL
ALERTS PAGE
STANDARD CHARTS AND TABLES
GENERAL SAFETY
PERSONAL SAFETY
Safety Rules
Truck Safety Features
Clothing And Personal Items
Unauthorized Modification
Leaving The Operator’s Seat
Mounting And Dismounting
Fire Extinguishers And First Aid Kits
Precautions For High Temperature Fluids
Asbestos Dust Hazard Prevention
Fire Prevention For Fuel And Oil
ROPS Precautions
Preventing Injury From Work Equipment
Precautions For Optional Attachments
Precautions When Starting The Machine
PRECAUTIONS FOR TRUCK OPERATION
Safety Is Thinking Ahead

Show all 339 topics

Safety At The Work Site
Fire Prevention
Preparing For Operation
Ventilation For Enclosed Areas
Mirrors, Windows, And Lights
In The Operator’s Cab - Before Starting The Engine
OPERATING THE MACHINE
Starting The Engine
Truck Operation - General
Traveling In The Truck
Precautions When Traveling In Reverse
Traveling On Slopes
Ensuring Good Visibility
Operating On Snow
Avoid Damage To The Dump Body
Driving Near High-Voltage Cables
When Loading The Truck
When Dumping
Working On Loose Ground
Parking The Machine
TOWING
WORKING NEAR BATTERIES
Battery Hazard Prevention
Jump-Starting With Booster Cables
PRECAUTIONS FOR MAINTENANCE
BEFORE PERFORMING MAINTENANCE
Stopping The Engine Before Service
Warning Tag
Proper Tools
Securing The Dump Body
DURING MAINTENANCE
Personnel
Attachments
Working Under The Machine
Keeping The Machine Clean
Rules To Follow When Adding Fuel Or Oil
Radiator Coolant Level
Use Of Lighting
Precautions With The Battery
Handling High-Pressure Hoses
Precautions With High-Pressure Oil
Maintenance Near High Temperatures And High Pressures
Rotating Fan And Belts
Waste Materials
TIRES
Handling Tires
Tire Maintenance
Storing Tires After Removal
ADDITIONAL JOB SITE RULES
WHEN REPAIRS ARE NECESSARY
WARNINGS AND CAUTIONS
OPERATING INSTRUCTIONS
WALK-AROUND INSPECTION
ENGINE START-UP
AFTER ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
LOADING
HAULING
PASSING
DUMPING
To Raise The Dump Body
To Lower The Dump Body: (When dumping over a berm or into a crusher)
To Lower The Dump Body (When dumping on flat ground)
SAFE PARKING PROCEDURES
ENGINE SHUTDOWN PROCEDURE
DELAYED ENGINE SHUTDOWN PROCEDURE
SUDDEN LOSS OF POWER
EMERGENCY STEERING SYSTEM
Operation
Testing
OPERATOR CAB AND CONTROLS
STEERING WHEEL AND CONTROLS
STEERING WHEEL
HORN BUTTON
TILT/TELESCOPE LEVER
MULTI-FUNCTION TURN SIGNAL SWITCH
Turn Signal Operation
High Beam Headlight Operation
Windshield Wiper Operation
PEDALS
SERVICE BRAKE PEDAL
DYNAMIC RETARDER PEDAL
Optional - Dual Function/Single Pedal
THROTTLE PEDAL
CAB CLIMATE CONTROL
HEATER/AIR CONDITIONER VENTS
HEATER/AIR CONDITIONER CONTROLS AND VENTS
Defroster Vent Control Switch
Heat Control Switch
Temperature Control Knob
Fan Control Knob
Heater/Air Conditioner Selector Switch
OVERHEAD PANEL CONTROLS AND COMPONENTS
GRADE/SPEED WARNING CHART
RADIO SPEAKERS
WARNING ALARM BUZZER
CAB RADIO
WARNING LIGHTS DIMMER CONTROL
WARNING/STATUS INDICATOR LIGHT PANEL
AIR CLEANER VACUUM GAUGES
WINDSHIELD WIPERS
CENTER CONSOLE
TRUCK CONTROLS
F-N-R Selector Switch
Hoist Control Lever
CONSOLE SWITCHES AND CONTROLS
Ashtray
Cigarette Lighter
LH Window Control Switch
RH Window Control Switch
Engine Shutdown Switch
Override Switch
Retard Speed Control (RSC) Switch
Retard Speed Control (RSC) Dial
Statex III Download Port
Engine Diagnostic Port (CENSE)
Modular Mining Port
Passenger Seat
Engine Diagnostic Connectors
Engine Diagnostics Connector vbb bvbnvfvb
Data Storage Button
PAYLOAD METER
Payload Meter Download Connector
OPERATOR SEAT
Adjustment
INSTRUMENT PANEL
GENERAL INFORMATION
CONTROL SYMBOLS
CONTROL SWITCHES AND GAUGES
Key Switch
Timer Delayed Engine Shutdown Switch
Fog Light Switch
Ladder Light Switch
Backup Light Switch
Panel Illumination Lights And Dimmer Rheostat
Cab Air Conditioner/Heater Vents
Engine Cold Weather Starting Aid Switch
Rotating Beacon Light Switch
Heated Mirror Switch
Wheel Brake Lock Switch
Parking Brake Switch
Digital Tachometer
Right Turn Signal Indicator Light
High Beam Headlight Indicator Light
Left Turn Signal Indicator Light
Digital Speedometer/Payload Meter Display
Voltmeter Gauge
Engine Oil Pressure Gauge
Engine Water Temperature Gauge
Fuel Gauge
Engine Hourmeter
Headlight Switch
Payload Meter Switch
OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL
DESCRIPTION OF INDICATOR SYMBOLS
INDICATOR LIGHT FUNCTIONS
High Hydraulic Oil Temperature
Low Steering Pressure
Low Accumulator Precharge Pressure
Electric System Fault Warning
Low Brake Pressure
Low Hydraulic Tank Level
Low Automatic Lubrication System Pressure
Circuit Breaker Tripped
Hydraulic Oil Filter
Low Fuel Indicator
Parking Brake Indicator
Service Brake Indicator
Body Up Indicator
Dynamic Retarding Indicator
Stop Engine Indicator
Backup Indicator
Engine Shutdown Timer - Five Minute Idle
Retard Speed Control
Service Engine Indicator (AEM)
High Wheel Motor Temperature Indicator
Blower Fault Warning
Service Engine Indicator (CEN)
Komatsu Engines w/Centry™ Fuel Control
Hazard Warning Light Switch
Lamp Test Switch/Centry™ Diagnostic Test Switch
CENTRY™ FUEL SYSTEM DIAGNOSTICS
GENERAL OPERATION
DETERMINING FAULT CODES
EXITING THE DIAGNOSTICS MODE
VEHICLE HEALTH MONITORING SYSTEM (VHMS)
BASIC PRECAUTIONS
INTERFACE MODULE
LUBRICATION AND SERVICE
HYDRAULIC TANK SERVICE
Adding Oil
COOLING SYSTEM
Coolant Level Check
Radiator Filling Procedure
Antifreeze Temperature Recommendations
LUBRICATION CHART
HOUR LUBE AND MAINTENANCE CHECKS
HOUR LUBRICATION AND MAINTENANCE CHECKS
10,000 HOUR LUBRICATION AND MAINTENANCE CHECKS
MAJOR COMPONENT DESCRIPTION
PAYLOAD METER III™
PAYLOAD METER III
Data Summary
Data Gathering
COMPONENT DESCRIPTION
System Diagram
Suspension Pressure Sensors
Inclinometer
Operator Display
Payload Operator Switch
Speed Input
Body-Up Switch
Brake Lock Switch
Communications Ports
Key Switch Input
Payload Meter Power
Load Lights
Wiring and Termination
TCI Outputs
OPERATOR’S DISPLAY AND SWITCH
Reading the Speedometer
Reading the Load Display
Using the Operator ID
Using the Load and Ton Counter
Total Ton Counter
Total Load Counter
Clearing the Counters
Viewing Live Sensor Data
Other Display Messages
PAYLOAD OPERATION AND CALCULATION
Description of Haul Cycle States
Haul Cycle Description
Load Calculation
Carry Back
Measurement Accuracy
SOURCES FOR PAYLOAD ERROR
Payload Error
Loading Conditions
Pressure Sensors
Swingloads
Speed and Distance
HAUL CYCLE DATA
Haul Cycle Warning Flags
M: Haul Cycle Too Long
N: Sensor Input Error
Frame Torque Data
Sprung Weight Data
Maximum Speed Data
Alarm Records
Fault Code Data
PC SOFTWARE OVERVIEW
PC Overview
System Configuration
Installing the PLM III Software
DOWNLOADING DATA
PLM III SYSTEM CONFIGURATION
Starting Communications
Displayed Payload Units
Time Units
Connection Menu
Connecting to the Payload Meter
Configure the Payload Meter
Setting the Date and Time
Setting the Truck Type
Setting the Gauge Display Units
Setting the Frame Serial Number
Setting the Truck Number
Setting the Komatsu Distributor
Setting the Komatsu Customer
Clean Truck Tare
Inclinometer Calibration
DATA ANALYSIS
Creating a Query
Sorting on Truck Unit Number
Sorting on Truck Type
Sorting on Date Range
Sorting on Time Range
Payload Detail Screen
Creating Reports
Summary - One Page Report
Detailed - Multi-Page Report
Creating Graphs
Exporting Data
CSV Export
Compressed
Importing Data
Deleting Haul Cycle Records
Viewing Alarms
Deleting Alarm Records
RADIO, AM/FM, CASSETTE
GENERAL RECEIVER FUNCTIONS
Turning The Power On And Off
Display
Setting The Default Display
Adjusting Display Brightness
SETTING THE TIME
OPERATING THE RADIO
BAND
TUNE/SEEK
Manual Tuning
SEEK Mode
SCAN
AUTO
ADJUSTING THE RECEIVER SETTINGS
PROGRAMMING PRESET STATIONS
OPERATION OF THE WEATHERBAND (U.S.)
SATELLITE RADIO
Operating Satellite Radio
Program Type Search (PTY)
CASSETTE PLAYER
Playing A Cassette
Cassette Functions
Programmable Eject Default
Bad Tape Detect
Cleaning The Cassette Player

Inside this manual

Real pages from this operation & maintenance manual (163 pages). Open the sample pages (PDF, 498 KB)

Sample pages from the Komatsu 730E Dump Truck Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications, Color page, Color page

Controls and operation, page 77: Operation - Section 32
Maintenance, page 103: Maintenance - Section 40
Specifications, page 113: Maintenance - Section 42
Color page, page 144: Payload Meter III - Section 60
Color page, page 155: Payload Meter III - Section 60

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 163 pages

Quantity one is the manual described above.

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