Komatsu CK35-1 Compact Track Loader Operation & Maintenance Manual

Name: Komatsu CK35-1 Compact Track Loader Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM017300
Price: 69.85 USD
Availability: InStock

257 pages · Publication CEAM017300

$69.85

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Models: CK35-1
Serial coverage: CK35-1 A40001 and up
Manual type: Operation & Maintenance Manual
Pages: 257
Publication: CEAM017300
Condition: Brand new

Komatsu CK35-1 Compact Track Loader Operation & Maintenance Manual, publication CEAM017300

What's inside

From the manual's own table of contents: 315 topics. See sample pages (PDF, 428 KB)

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FOREWORD
SAFETY INFORMATION
APPROVED AND NON APPROVED USES
APPROVED
NON APPROVED
PRODUCT INFORMATION
MAIN FEATURES
BREAK IN PERIOD
SYNTHETIC BIODEGRADABLE OIL TYPES
PRODUCT IDENTIFICATION
MACHINE SERIAL NUMBER
ENGINE SERIAL NUMBER AND EMISSION PLATE
TRAVEL REDUCTION GEAR SERIAL NUMBER
CAB SERIAL NUMBER
SERIAL NUMBERS AND DISTRIBUTOR INFORMATION
SAFETY AND WARNING DECALS
LOCATION OF THE SAFETY DECALS
SAFETY PLATES FOR MACHINES WITH EXCAVATOR
DECALS DEFINED
SAFETY RULES AND PRECAUTIONS
GENERAL SAFETY RULES
SAFETY FEATURES
PERSONAL PROTECTIVE EQUIPMENT
UNAUTHORIZED MODIFICATIONS

Show all 315 topics

LEAVING THE OPERATOR’S SEAT
MOUNTING AND DISMOUNTING
CHECKING THE REAR-VIEW MIRRORS (IF INSTALLED)
FIRE PREVENTION FOR FUEL AND OIL
PREVENTING BURNS
DUST HAZARD PRECAUTIONS
EQUIPMENT
FIRE EXTINGUISHER AND FIRST AID KIT
PRECAUTIONS CONCERNING THE CAB STRUCTURE
PRECAUTIONS CONCERNING THE EQUIPMENT
PRECAUTIONS BEFORE STARTING THE ENGINE
SAFETY ON THE WORK SITE
FIRE PREVENTION
PRECAUTIONS TO BE TAKEN FOR THE OPERATOR’S CAB
ROOM VENTILATION
PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (IF INSTALLED)
SHIELD WIPER BLADES
PRECAUTIONS TO BE TAKEN WHEN WORKING
STARTING THE ENGINE
RULES FOR TRAVELING IN REVERSE
MOVING THE MACHINE
WORKING ON SLOPES
PREVENTING ELECTROCUTION
VISIBILITY
WORKING ON ICY OR SNOW-COVERED SURFACES
WORKING ON LOOSE GROUND
PARKING THE MACHINE
TRANSPORTING THE MACHINE
LOADING AND UNLOADING THE MACHINE
THE ROUTE
BATTERY
SAFETY PRECAUTIONS FOR WORK ON
BATTERIES
STARTING WITH BOOSTER CABLES
PRECAUTIONS FOR EMERGENCY RECOVERY
PRECAUTIONS DURING MAINTENANCE
WARNING TAGS
TOOLS
PERSONNEL
EQUIPMENT STORAGE
WORKING UNDER THE MACHINE
KEEPING THE MACHINE CLEAN
ENGINE OPERATION DURING MAINTENANCE
CRITICAL PARTS
INSPECTION
RULES FOR REFUELING THE MACHINE
COOLING SYSTEM PRECAUTIONS
USING LAMPS
ELECTRICAL PRECAUTIONS
PRECAUTIONS CONCERNING THE STARTER
PRECAUTIONS CONCERNING HIGH PRESSURE HOSES
PRECAUTIONS FOR WORKING ON HIGH PRESSURE SYSTEMS
PRESSURES
ROTATING PARTS
THE RUBBER TRACK TENSION
UNIT
HYDRAULIC ACCUMULATOR
DISPOSAL OF WASTE MATERIALS
HYDRAULIC ENVIRONMENTAL ESTER SYNTHETIC (HEES) OIL
SAFETY LOCKS
LOADER ARM SUPPORT
EXCAVATOR LOCKS
COLD PLANER LOCK
GENERAL VIEWS
FRONT VIEW OF MACHINE
REAR VIEW OF MACHINE
INSIDE VIEW OF CAB
INSTRUMENTS AND CONTROLS
INSTRUMENTS
HOUR METER
ENGINE COOLANT TEMPERATURE INDICATOR
FUEL LEVEL INDICATOR
INDICATOR LIGHTS
ALTERNATOR WARNING LIGHT
PREHEATING WARNING LIGHT
ENGINE OIL PRESSURE WARNING LIGHT
AIR CLEANER CLOGGING WARNING LIGHT
HYDRAULIC OIL FILTER CLOGGING WARNING LIGHT
PARKING BRAKE WARNING LIGHT
SPEED INCREASE INDICATOR LIGHT
FLOAT SWITCH INDICATOR LIGHT
DIRECTION INDICATOR LIGHT
WORKING LIGHT INDICATOR LIGHT
SAFETY DEVICE FUNCTIONALITY CONTROL UNIT
SWITCHES AND PUSH BUTTONS
PARKING BRAKE PUSH BUTTON
ROTATING BEACON LIGHT SWITCH
LEFT STABILIZER BUTTON (IF INSTALLED)
RIGHT STABILIZER BUTTON (IF INSTALLED)
WORKING LIGHT SWITCH
EMERGENCY (HAZARD) SWITCH (IF INSTALLED)
PARKING LIGHT AND LOW BEAM SWITCH
DIRECTION INDICATOR SWITCH
IGNITION SWITCH
HORN
(3 LINES)(IF INSTALLED)
(5 LINES)(IF INSTALLED)
SPEED INCREASE BUTTON
FLOATING DEVICE SWITCH (IF INSTALLED)
SEAT OVERRIDE SWITCH
AVAILABLE FOR OTHER FUNCTIONS
ELECTRICAL ACCESSORIES
AUDIBLE ALARM
ELECTRIC OUTLET
MASTER ELECTRICAL DISCONNECT SWITCH (IF INSTALLED)
MACHINE CONTROLS
SAFETY BARS
ISO PATTERN CONTROL SYSTEM
LEFT PPC CONTROL JOYSTICK (TRAVEL AND STEERING)
RIGHT PPC CONTROL JOYSTICK (LOADER ARM AND BUCKET)
OPTIONAL PATTERN CONTROL SYSTEM
ARM CONTROL)
CONTROL)
AUXILIARY HYDRAULIC KIT CONTROL PEDAL (IF INSTALLED)
FOOT ACCELERATOR
HAND ACCELERATOR
PARKING BRAKE
STANDARD FLOW HYDRAULIC SYSTEM CONTROL
SUPER FLOW HYDRAULIC SYSTEM CONTROL
SPEED INCREASE CONTROL
FLOATING POSITION CONTROL
PATTERN SHIFTING CONTROL
RIGHT STABILIZER CONTROL
LEFT STABILIZER CONTROL
OPTIONAL ELECTRICAL CONNECTIONS
FUSES AND RELAYS
MACHINE FUNCTION FUSES
STANDARD VERSION
VERSION WITH OPTIONAL CONNECTIONS
MAIN FUSE
RELAYS
GUARDS AND OPERATOR’S SEAT
ENGINE HOOD
REAR PANEL
TILTING THE CAB
STANDARD SEAT
SUSPENSION SEAT
SEAT BELT
EMERGENCY EXIT
TECHNICAL DOCUMENTATION CASE
FIRE EXTINGUISHER
FIRST AID KIT
OPERATING THE MACHINE
CHECKS BEFORE STARTING THE ENGINE
VISUAL CHECKS
DAILY CHECKS
OPERATIONAL CHECKS
STARTING A WARM ENGINE OR IN TEMPERATE CLIMATES
STARTING A COLD ENGINE OR IN COLD CLIMATES
WARMING THE ENGINE
HEATING THE HYDRAULIC OIL
MOVING THE MACHINE (ISO PATTERN CONTROL SYSTEM)
STEERING (CHANGING DIRECTION)
HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)
HAND AND FOOT CONTROL SYSTEM
TRAVEL AND STEERING CONTROL JOYSTICKS
WORK EQUIPMENT CONTROL PEDALS (LOADER ARM AND BUCKET)
AUXILIARY HYDRAULIC CONTROL JOYSTICK
HOW TO MOVE THE MACHINE (HAND & FOOT CONTROL SYSTEM)
MOVING ON SLOPES
MAXIMUM IMMERSION DEPTH
PARKING ON LEVEL GROUND
PARKING ON SLOPES
STOPPING THE ENGINE
LOADING AND UNLOADING
TRANSPORT
HOW TO LIFT THE MACHINE
COLD WEATHER PRECAUTIONS
FUEL AND LUBRICANTS
COOLANT
OTHER PRECAUTIONS
PRECAUTIONS TO BE TAKEN AT THE END OF WORK
WARM WEATHER PRECAUTIONS
OPERATING THE WORK EQUIPMENT
LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE
ORGANIZING THE WORK AREA
LOADING HEAPED AND LEVEL MATERIAL
LOADING OPERATIONS ON SLOPES
DIGGING METHOD
REMOVING THE BUCKET OR ATTACHMENT
INSTALLING THE BUCKET OR ATTACHMENT
CHECKING THE POSITION OF THE LOCKING PINS
ADJUSTING THE LOCKING PINS
USING THE RUBBER TRACKS
OPTIMAL USE OF THE RUBBER TRACKS
RUBBER TRACK WARRANTY
PRECAUTIONS TO BE TAKEN WHEN USING THE RUBBER TRACKS
PRECAUTIONS FOR USE
LONG PERIODS OF INACTIVITY
BEFORE THE PERIOD OF INACTIVITY
DURING THE PERIOD OF INACTIVITY
AFTER THE PERIOD OF INACTIVITY
TROUBLESHOOTING
HOW TO MOVE THE MACHINE
IF THE FUEL HAS BEEN COMPLETELY DEPLETED
BATTERY IS EXHAUSTED
OTHER TROUBLES
ELECTRICAL CIRCUIT
HYDRAULIC SYSTEM
ENGINE
HYDROSTATIC TRANSMISSION
GUIDE TO MAINTENANCE
MAINTENANCE NOTES
NOTES REGARDING THE ENGINE
ENGINE OIL
FUEL
NOTES REGARDING THE HYDRAULIC SYSTEM
NOTES REGARDING THE ELECTRICAL SYSTEM
NOTES REGARDING LUBRICATION
PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
FUEL, COOLANT AND LUBRICANTS
SELECTION ACCORDING TO THE AMBIENT TEMPERATURE
GREASE
APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
LUBRICATION DIAGRAMS
GENERAL
PERIODIC REPLACEMENT OF COMPONENTS FOR SAFETY
CRITICAL PARTS FOR SAFETY
FUEL SUPPLY SYSTEM
STANDARD FLOW HYDRAULIC SYSTEM
SUPER FLOW HYDRAULIC SYSTEM
OPERATOR’S SAFETY
TIGHTENING TORQUE
STANDARD TORQUE FOR BOLTS AND NUTS
SPECIFIC TORQUES
MAINTENANCE PLAN
WHEN REQUIRED
CHECKS BEFORE STARTING
AFTER THE FIRST 50 HOURS OF OPERATION
EVERY 50 HOURS OF OPERATION
MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
EVERY 250 HOURS OF OPERATION
AFTER THE FIRST 500 HOURS OF OPERATION
EVERY 500 HOURS OF OPERATION
EVERY 1000 HOURS OF OPERATION
EVERY 2000 HOURS OF OPERATION
AIR CLEANER CARTRIDGE
DRAINING THE FUEL TANK
RELEASING THE PARKING BRAKE
CHECKING THE BATTERY CHARGE LEVEL
CHECKING THE RUBBER TRACKS
CHECKING AND ADJUSTING THE RUBBER TRACK TENSION
CHANGING THE RUBBER TRACKS
VARIOUS CHECKS
CHECKING THE COOLANT LEVEL
CHECKING THE FUEL LEVEL
ENGINE OIL LEVEL
HYDRAULIC SYSTEM OIL LEVEL
DRAINING WATER SEPARATOR
CHECKING THE WIRING SYSTEM
MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION
MAINTENANCE EVERY 50 HOURS OF OPERATION
CHECKING THE RUBBER TRACK TENSION
CHECKING THE COOLANT LEVEL IN THE RADIATOR
CHECKING THE OIL LEVEL IN THE TRAVEL MOTOR
FIRST 250 HOURS OF OPERATION
FAN BELT TENSION
CLEANING THE OUTSIDE OF THE RADIATORS
LUBRICATING THE JOINTS
CHANGING THE ENGINE OIL
CHANGING THE ENGINE OIL FILTER
CARRIAGES TO THE MACHINE FRAME
MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION
MAINTENANCE EVERY 500 HOURS OF OPERATION
CHANGING THE FUEL FILTER
CHANGING THE HYDRAULIC OIL DRAIN FILTER
CHANGING THE OIL IN THE TRAVEL MOTORS
CLEANING THE WATER SEPARATOR
DRAINING CONDENSATE FROM THE HYDRAULIC OIL TANK
MAINTENANCE EVERY 1000 HOURS OF OPERATION
FILTER
CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE
MAINTENANCE EVERY 2000 HOURS OF OPERATION
CHANGING THE COOLANT
CHANGING THE SUCTION FILTER
CHECKING THE ALTERNATOR AND THE STARTER
SPECIFICATIONS
STANDARD MACHINE OVERALL DIMENSIONS
MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT
TECHNICAL SPECIFICATIONS
AUTHORIZED OPTIONAL EQUIPMENT
BASIC PRECAUTIONS
PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT
WITH HIGH FLOW AND SUPER-FLOW HYDRAULIC SYSTEM
CHANGING THE AUTHORIZED EQUIPMENT
CONNECTING THE EXCAVATOR
CONNECTING THE HYDRAULIC CIRCUIT
PREPARING THE MACHINE FOR USE WITH THE EXCAVATOR
USING THE MACHINE WITH THE EXCAVATOR
PALLET FORKS

Inside this manual

Real pages from this operation & maintenance manual (257 pages). Open the sample pages (PDF, 426 KB)

Sample pages from the Komatsu CK35-1 Compact Track Loader Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications

Controls and operation, page 94: AUXILIARY HYDRAULIC KIT CONTROL
Maintenance, page 217: FIRST 250 HOURS OF OPERATION
Specifications, page 241: SPECIFICATIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the CK35-1 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual CEAM017300$69.85

Service manuals

Service Manual CEBM017500 · 305 pagesCovers CK35-1Serial: A40001 and up$69.91Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 257 pages

Quantity one is the manual described above.

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