Komatsu D61EX-15E0, D61PX-15E0 Crawler Dozer Operation & Maintenance Manual
280 pages · Publication KEAM019001T
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- Models
- D61EX-15E0, D61PX-15E0
- Serial coverage
- D61EX-15E0 B46105 and up, D61PX-15E0 B46105 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 280
- Publication
- KEAM019001T
- Condition
- Brand new
What's inside
From the manual's own table of contents: 282 sections, 283 entries. See sample pages (PDF, 401 KB)
FOREWORD
SAFETY INFORMATION
INTRODUCTION
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
NECESSARY INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
EPA REGULATION, ENGINE SERIAL NO. PLATE
POSITION OF SERVICE METER1 topic
- TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
IMPORTANT SAFETY INFORMATION
SAFETY LABELS
POSITION FOR ATTACHING SAFETY LABELS
PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS DURING OPERATION
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS FOR MACHINE
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
FRONT PANEL
CHECK MONITOR SYSTEM
EMERGENCY CAUTION ITEMS
CAUTION ITEMS
METER GROUP
Show all 282 sections
LAMPS
SWITCHES
METHOD OF USING MAINTENANCE MODE
CONTROL LEVERS AND PEDALS
CIRCUIT BREAKER
FUSE
FUSIBLE LINK
ELECTRIC POWER TAKE-OUT ADAPTER
MACHINE EQUIPPED WITH CAB
MACHINE EQUIPPED WITH CANOPY
DOOR - OPEN LOCK
SASH GLASS INTERMEDIATE LOCK
CAP, COVER WITH LOCK
METHOD OF OPENING AND CLOSING CAP WITH LOCK
METHOD OF OPENING AND CLOSING COVER WITH LOCK
DOOR POCKET
OPENING AND CLOSING ENGINE SIDE COVER
ASHTRAY
TOOL BOX
CAR RADIO, HANDLING
METHOD OF OPERATION
PRECAUTIONS WHEN USING
CAR STEREO, HANDLING
PRECAUTION WHEN USING
AIR CONDITIONER, HANDLING
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
PRECAUTION WHEN USING AIR CONDITIONER
SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE
INSPECTION DURING OFF-SEASON
PROCEDURE FOR REPLACING RECEIVER
CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL
CLEANING AIR FILTER
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
WALK-AROUND CHECK
CHECK BEFORE STARTING
ADJUSTMENT
OPERATION AND CHECK BEFORE STARTING ENGINE
STARTING ENGINE
NORMAL STARTING
STARTING IN COLD WEATHER
OPERATIONS AND CHECKS AFTER STARTING ENGINE
WARMING UP OPERATIONS
STOPPING ENGINE
MACHINE OPERATION
MOVING MACHINE
STOPPING MACHINE
SHIFTING GEARS
GEARSHIFTING OPERATION
GEARSHIFTING OPERATION USING PRESET MODE FUNCTION
AUTO DOWN SHIFT OPERATION
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
NORMAL TURNING
PRECAUTIONS FOR OPERATION
PAY ATTENTION TO GAUGES
PERMISSIBLE WATER DEPTH
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
PRECAUTIONS ON SLOPES
METHOD OF USING BRAKES
IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB AND ROPS STRUCTURES
WORK POSSIBLE USING BULLDOZER
DOZING
SMOOTHING
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING
ADJUSTING POSTURE OF WORK EQUIPMENT
ADJUST ANGLE OF BLADE EDGE
ADJUST AMOUNT OF TILT
CHECK AFTER FINISHING WORK
BEFORE STOPPING ENGINE
AFTER STOPPING ENGINE
LOCKING
TIPS FOR LONGER UNDERCARRIAGE LIFE
OPERATION METHOD
TRANSPORTATION
TRANSPORTATION MEANS
REMOVING CAB
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
POWER ANGLE, POWER TILTDOZER
POWER TILTDOZER
PRECAUTIONS WHEN REMOVING ROPS
LOADING, UNLOADING WORK
METHOD OF LIFTING MACHINE
TRAVELING ON ROADS
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
METHOD OF TOWING MACHINE
WHEN ENGINE DOES NOT START
IF BATTERY IS DISCHARGED
REMOVE AND INSTALL BATTERY
PRECAUTIONS FOR BATTERY CHARGING
STARTING ENGINE WITH BOOSTER CABLE
OTHER TROUBLE
ELECTRICAL SYSTEM
MONITOR PANEL
CHASSIS
ENGINE
GUIDE TO MAINTENANCE
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
FUEL
COOLANT AND WATER FOR DILUTION
GREASE
CARRYING OUT KOWA (Komatsu Oil Wear Analysis)
STORING OIL AND FUEL
FILTERS
RELATING TO ELECTRIC SYSTEM
HANDLING HYDRAULIC SYSTEM
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
WHEN REQUIRED
EVERY 50 HOURS SERVICE
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
SERVICE PROCEDURE
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
CLEAN INSIDE OF COOLING SYSTEM
CHECK TRACK SHOE TENSION, ADJUST
CHECK AND TIGHTEN TRACK SHOE BOLTS
CHECK ELECTRICAL INTAKE AIR HEATER
REVERSE AND REPLACE END BITS AND CUTTING EDGES
COOLER
CHECK, ADJUST AIR CONDITIONER
GREASE DOOR HINGE
CHECK DOOR LOCK STRIKER
REPLACE DOOR DAMPER
CHECK DOOR LATCH
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
PROPORTION FOR MIXING FLUID WITH WATER
REPLACE WIPER BLADE
CHECK IDLER OIL LEVEL, ADD OIL
ADJUST IDLER CLEARANCE
CHECK LINK PITCH
CHECK OUTSIDE DIAMETER OF TRACK ROLLER
CHECK HEIGHT OF GROUSER
ADJUST PLAY IN CENTER BALL
LUBRICATING UNIVERSAL JOINT
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM
PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM
DRAIN WATER, SEDIMENT FROM FUEL TANK
LUBRICATING
GREASE EQUALIZER BAR SIDE PIN
GREASE EQUALIZER BAR CENTER PIN
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
CHECK LEVEL OF BATTERY ELECTROLYTE
CHECK BRAKE PERFORMANCE
CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
REPLACE POWER TRAIN OIL FILTER ELEMENT
REPLACE FUEL PRE-FILTER CARTRIDGE
REPLACE FUEL MAIN FILTER CARTRIDGE
SCAVENGING PUMP STRAINER)
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
CHANGE OIL IN FINAL DRIVE CASE
CLEAN BREATHER
CHECK ALL TIGHTENING POINTS OF ENGINE EXHAUST PIPE CLAMPS
CHECK FOR LOOSE ROPS MOUNT BOLTS
CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER ELEMENT
REPLACE HYDRAULIC TANK BREATHER ELEMENT
CHANGE OIL IN DAMPER CASE
CLEAN, CHECK TURBOCHARGER
CHECK VIBRATION DAMPER
CHECK ALTERNATOR, STARTING MOTOR
CHECK ENGINE VALVE CLEARANCE, ADJUST
CHECK WATER PUMP
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
SPECIFICATIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
HANDLING HYDRAULIC RIPPER
PRECAUTIONS WHEN OPERATING
MAINTENANCE
AIR SUSPENSION SEAT
DELUXE SEAT
HEADREST
EQUIPPING FIRE EXTINGUISHER
HANDLING MACHINES EQUIPPED WITH KOMTRAX
BASIC PRECAUTIONS
FOR SAFE OPERATION
KNOW YOUR EQUIPMENT
PREPARE FOR SAFE OPERATION
CLOTHING AND PERSONAL PROTECTIVE ITEMS
FIRE EXTINGUISHER AND FIRST AID KIT
KEEP THE MACHINE CLEAN
IF ABNORMALITIES ARE FOUND
HANDRAILS AND STEPS
MOUNTING AND DISMOUNTING
INSIDE OPERATOR'S COMPARTMENT
PRECAUTIONS WHEN STANDING UP FROM OPERATOR'S SEAT
PRECAUTIONS WHEN LEAVING THE MACHINE
EMERGENCY ESCAPE FROM OPERATOR'S CAB
FIRE PREVENTION
ACTION IF FIRE OCCURS
BATTERY HAZARD PREVENTION
PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
BE CAREFUL ABOUT ASBESTOS DUST
EXAMINATION AND CONFIRMATION OF WORKSITE
WORKING ON LOOSE GROUND
DO NOT GO NEAR HIGH-VOLTAGE CABLES
ENSURE GOOD VISIBILTY
CONFIRMATION OF MARK
PRECAUTION FOR WARNING TAG
CHECK BEFORE STARTING ENGINE,ADJUST
PRECAUTIONS WHEN STARTING
STARTING WITH BOOSTER CABLES
CHECK BEFORE STARTING OPERATION
PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE
PRECAUTIONS WHEN TRAVELING
PRECAUTIONS FOR ACCUMULATED SNOW, AND ICE
SHIPPING
WHEN TOWING
UNAUTHORIZED MODIFICATION
WARNING TAG
KEEP WORK PLACE FOR MAINTENANCE CLEAN AND TIDY
REPAIR WELDING
USE CAUTION WHEN FUELING
PERSONAL MAINTENANCE
PROPER TOOLS
SELECTION WORK PLACE FOR MAINTENANCE
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
TWO WORKERS FOR INSPECTION AND MAINTENANCE WHEN ENGINE IS RUNNING
WORK UNDER THE MACHINE
PRECAUTIONS WHEN USING HAMMER
PREVENTION BURNS FROM HOT WATER
PREVENTION BURNS FROM HOT OIL
COMPRESSED AIR
HANDLING HIGH-PRESSURE HOSES, PIPING
PRECAUTIONS WITH HIGH-PRESSURE OIL
PRECAUTIONS FOR HIGH-PRESSURE FUEL
PRECAUTIONS FOR HIGH VOLTAGE
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
DO NOT DISASSEMBLE RECOIL SPRING
ACCUMULATOR
MAINTENANCE OF AIR CONDITIONER
WASTE MATERIALS
PRECAUTIONS WHEN USING ROPS (Roll Over Protective Structure)
Inside this manual
Real pages from this operation & maintenance manual (280 pages). Open the sample pages (PDF, 401 KB)
- Controls and operation, page 130: OPERATION AND CHECK BEFORE STARTING ENGINE
- Maintenance, page 230: SERVICE PROCEDURE
- Specifications, page 270: AIR SUSPENSION SEAT
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the D61EX-15E0, D61PX-15E0 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Operation & Maintenance Manual KEAM019001T$69.95
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 280 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).