Komatsu D61EX-23, D61PX-23 Bulldozer Operation & Maintenance Manual
352 pages · Publication TEN00594-05
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What's inside
From the manual's own table of contents: 223 topics. See sample pages (PDF, 433 KB)
- FOREWORD
- BEFORE READING THIS MANUAL
- SAFETY INFORMATION
- INTRODUCTION
- USE OF MACHINE
- DIRECTIONS OF MACHINE
- VISIBILITY FROM OPERATOR'S SEAT
- PRODUCT INFORMATION
- PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- EPA REGULATIONS, ENGINE SERIAL NO. PLATE
- SERVICE METER LOCATION
- YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- SAFETY
- SAFETY LABELS
- LOCATION OF SAFETY LABELS
- GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- PRECAUTIONS BEFORE STARTING OPERATION
- PREPARATIONS FOR SAFE OPERATION
- FIRE PREVENTION
- PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- DO NOT GET CAUGHT IN WORK EQUIPMENT
- PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- UNAUTHORIZED MODIFICATION
- PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
Show all 223 topics
- PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- PRECAUTIONS FOR OPERATION
- PRECAUTIONS FOR JOBSITE
- STARTING ENGINE
- OPERATION
- TRANSPORTATION
- TOWING
- PRECAUTIONS FOR MAINTENANCE
- PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- GENERAL VIEW
- GENERAL VIEW OF MACHINE
- GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
- MACHINE MONITOR
- SWITCHES
- CONTROL LEVERS AND PEDALS
- DUST INDICATOR
- FUSE
- FUSIBLE LINK
- AUXILIARY ELECTRIC POWER
- OIL FILLER CAP
- DOOR OPEN LOCK
- SASH GLASS INTERMEDIATE LOCK
- ASHTRAY
- LUNCH BOX FASTENING BELT
- CUP HOLDER
- TOOLBOX
- GREASE PUMP HOLDER
- FIRE EXTINGUISHER
- FIRST AID KIT
- OPEN AND CLOSE REAR MASK
- HANDLING AIR CONDITIONER
- HANDLING RADIO
- BATTERY DISCONNECT SWITCH
- SYSTEM OPERATING LAMP
- HANDLING Komatsu Diesel Particulate Filter (KDPF)
- HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
- HANDLING MACHINES EQUIPPED WITH KOMTRAX
- MACHINE OPERATIONS AND CONTROLS
- CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- OPERATIONS AND CHECKS AFTER STARTING ENGINE
- STOPPING ENGINE
- MACHINE OPERATION
- SHIFTING GEARS
- SWITCH BETWEEN FORWARD AND REVERSE
- STEERING THE MACHINE
- RULES FOR OPERATION
- RECOMMENDED APPLICATIONS
- RECOMMENDED MODE BY APPLICATION
- ADJUST WORK EQUIPMENT
- PARKING MACHINE
- CHECK AFTER FINISHING WORK
- LOCK
- TIPS FOR LONGER UNDERCARRIAGE LIFE
- TRANSPORTATION PROCEDURE
- REMOVAL OF CAB
- PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
- LOADING AND UNLOADING WITH TRAILER
- LIFTING MACHINE
- TRAVELING ON ROADS
- COLD WEATHER OPERATION
- COLD WEATHER OPERATION INFORMATION
- AFTER DAILY WORK COMPLETION
- AFTER COLD WEATHER SEASON
- LONG-TERM STORAGE
- BEFORE STORAGE
- DURING STORAGE
- AFTER STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLES AND ACTIONS
- TOWING MACHINE
- DISCHARGED BATTERY
- OTHER TROUBLE
- MAINTENANCE
- RULES FOR MAINTENANCE
- SERVICE METER READING
- KOMATSU GENUINE REPLACEMENT PARTS
- KOMATSU GENUINE LUBRICANTS
- ALWAYS USE CLEAN WASHER FLUID
- FRESH AND CLEAN LUBRICANTS
- CHECK DRAINED OIL AND USED FILTER
- CAUTION FOR REFILLING OIL OR FUEL
- WELDING INSTRUCTIONS
- DO NOT DROP THINGS INSIDE MACHINE
- PRECAUTIONS FOR KDPF
- DUSTY JOBSITES
- AVOID MIXING OIL
- PRECAUTIONS FOR OPENING AND CLOSING REAR MASK
- LOCKING INSPECTION COVERS
- BLEEDING AIR FROM HYDRAULIC CIRCUIT
- PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- CHECKS AFTER INSPECTION AND MAINTENANCE
- FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- OUTLINE OF MAINTENANCE
- HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- HANDLING ELECTRICAL COMPONENTS
- HYDRAULIC COMPONENTS
- STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
- TIGHTENING TORQUE LIST
- MAINTENANCE SCHEDULE
- MAINTENANCE SCHEDULE TABLE
- MAINTENANCE PROCEDURE
- WHEN REQUIRED
- CHECKS BEFORE STARTING
- EVERY 50 HOURS MAINTENANCE
- EVERY 250 HOURS MAINTENANCE
- EVERY 500 HOURS MAINTENANCE
- EVERY 1000 HOURS MAINTENANCE
- EVERY 2000 HOURS MAINTENANCE
- EVERY 4000 HOURS MAINTENANCE
- EVERY 4500 HOURS MAINTENANCE
- EVERY 8000 HOURS MAINTENANCE
- SPECIFICATIONS
- ATTACHMENTS AND OPTIONS
- GENERAL PRECAUTIONS
- PRECAUTIONS FOR SAFETY
- HANDLING HYDRAULIC RIPPER
- MACHINE OPERATION AND CONTROLS
- CHECK AND MAINTENANCE
- HANDLING 3 m WIDE BLADE
- CHECKS AND MAINTENANCE
- REPLACEMENT PARTS
- SAFETY CRITICAL PARTS
- SAFETY CRITICAL PARTS LIST
- CONSUMABLE PARTS
- CONSUMABLE PARTS LIST
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- LUBRICATION CHART
- TEMPERATURE
- ENSURING SAFE OPERATION
- UNDERSTANDING THE MACHINE
- SAFETY-RELATED EQUIPMENT
- INSPECTING MACHINE
- WEAR WELL-FITTING CLOTHES AND PROTECTIVE EQUIPMENT
- KEEP MACHINE CLEAN
- INSIDE OPERATOR'S COMPARTMENT
- PROVIDE FIRE EXTINGUISHER AND FIRST AID KIT
- IF ANY PROBLEM IS FOUND
- ACTION IF FIRE OCCURS
- PREVENT FIRE
- USE HANDRAILS AND STEPS WHEN GETTING ON OR OFF MACHINE
- NO JUMPING ON OR OFF MACHINE
- NO PEOPLE ON ATTACHMENTS
- WHEN STANDING UP FROM OPERATOR'S SEAT
- WHEN LEAVING MACHINE
- EMERGENCY EXIT FROM OPERATOR'S CAB
- INVESTIGATE AND CONFIRM JOBSITE CONDITIONS
- WORK ON LOOSE GROUND
- DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
- ENSURE GOOD VISIBILITY
- CHECK SIGNS AND SIGNALMAN'S SIGNALS
- BEWARE OF ASBESTOS DUST
- USE WARNING TAGS
- WHEN STARTING ENGINE
- IN COLD AREAS
- START ENGINE WITH BOOSTER CABLES
- CHECKS BEFORE OPERATION
- WHEN TRAVELING IN FORWARD OR REVERSE
- WHEN TRAVELING
- WHEN TRAVELING ON SLOPES
- WHEN OPERATING
- PROHIBITED OPERATIONS
- METHOD OF USING BRAKES
- WHEN OPERATING ON SNOW OR FROZEN SURFACES
- WHEN PARKING MACHINE
- SAFETY RULES FOR LOADING AND UNLOADING
- SAFETY RULES FOR TOWING
- DISPLAY WARNING TAG
- KEEP WORK PLACE CLEAN AND TIDY
- SELECT SUITABLE PLACE FOR INSPECTION AND MAINTENANCE
- ONLY AUTHORIZED PERSONNEL
- APPOINT LEADER WHEN WORKING WITH OTHERS
- STOP ENGINE BEFORE INSPECTION AND MAINTENANCE
- TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
- INSTALLING, REMOVING, OR STORING ATTACHMENTS
- WORK AT HIGH PLACES
- WORK ON MACHINE
- WORK UNDER MACHINE OR WORK EQUIPMENT
- PROPER TOOLS
- TURN BATTERY DISCONNECT SWITCH TO OFF POSITION
- BATTERY
- WHEN USING HAMMER
- HIGH-TEMPERATURE COOLANT
- HIGH-TEMPERATURE OIL
- HIGH-TEMPERATURE PARTS
- HIGH-PRESSURE OIL
- HIGH-PRESSURE FUEL
- HIGH-PRESSURE HOSES AND PIPING
- HIGH VOLTAGE
- NOISE
- HIGH-PRESSURE GREASE WHEN ADJUSTING TRACK TENSION
- DO NOT DISASSEMBLE RECOIL SPRING
- ACCUMULATOR AND GAS SPRING
- COMPRESSED AIR
- MAINTENANCE OF AIR CONDITIONER
- DISPOSE OF WASTE MATERIALS
- SELECT WINDOW WASHER FLUID
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
Inside this manual
Real pages from this operation & maintenance manual (352 pages). Open the sample pages (PDF, 433 KB)
- Controls and operation, page 52: GENERAL VIEW
- Specifications, page 142: FUSE CAPACITIES AND CIRCUIT NAMES
- Maintenance, page 297: MAINTENANCE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the D61EX-23, D61PX-23 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
Added to your cart. View cart
This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 352 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).