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Komatsu D65EX-18, D65PX-18, D65WX-18 Bulldozer Service Manual

2,913 pages · Publication SEN06505-08

$299.91
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Models
D65EX-18, D65PX-18, D65WX-18
Serial coverage
90001 and up
Manual type
Service Manual
Pages
2,913
Publication
SEN06505-08
Condition
Brand new
Komatsu D65EX-18, D65PX-18, D65WX-18 Bulldozer Service Manual, publication SEN06505-08

What's inside

From the manual's own table of contents: 385 sections, 700 entries. See sample pages (PDF, 889 KB)

INDEX AND FOREWORD
ABBREVIATION LIST
FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
SAFETY NOTICE FOR OPERATION
PRECAUTIONS TO PREVENT FIRE
ACTIONS IF FIRE OCCURS
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS
PRECAUTIONS FOR DEF
STORE AdBlue/DEF
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT
PRACTICAL USE OF KOMTRAX
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH
HOW TO READ ELECTRICAL WIRE CODE
Show all 385 sections
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD
STANDARD TIGHTENING TORQUE TABLE
CONVERSION TABLE
SPECIFICATIONS
SPECIFICATION DRAWING
WEIGHT TABLE
TABLE OF FUEL, COOLANT, AND LUBRICANTS
STRUCTURE AND FUNCTION
UREA SCR SYSTEM
LAYOUT DRAWING OF UREA SCR SYSTEM
UREA SCR SYSTEM DIAGRAM
FUNCTION OF UREA SCR SYSTEM
COMPONENT PARTS OF UREA SCR SYSTEM
SYSTEM
LAYOUT DRAWING OF BOOT-UP SYSTEM
SYSTEM OPERATING LAMP SYSTEM
BATTERY DISCONNECT SWITCH
ENGINE SYSTEM
LAYOUT DRAWING OF ENGINE SYSTEM
ENGINE CONTROL SYSTEM
AUTOMATIC IDLE STOP SYSTEM
COMPONENT PARTS OF ENGINE SYSTEM
COOLING SYSTEM
LAYOUT DRAWING OF COOLING SYSTEM2 topics
  • COOLING FAN CONTROL SYSTEM
  • COMPONENT PARTS OF COOLING SYSTEM
CONTROL SYSTEM4 topics
  • LAYOUT DRAWING OF CONTROL SYSTEM
  • MACHINE MONITOR SYSTEM
  • KOMTRAX SYSTEM
  • COMPONENT PARTS OF CONTROL SYSTEM
HYDRAULIC SYSTEM3 topics
  • LAYOUT DRAWING OF HYDRAULIC SYSTEM
  • CLSS
  • COMPONENT PARTS OF HYDRAULIC SYSTEM
POWER TRAIN SYSTEM7 topics
  • LAYOUT DRAWING OF POWER TRAIN SYSTEM
  • OPERATION OF POWER TRAIN SYSTEM
  • TRANSMISSION, STEERING, AND BRAKE CONTROL
  • PALM COMMAND CONTROL SYSTEM
  • HSS SYSTEM
  • CENTRALIZED PRESSURE PICKUP PORT
  • COMPONENT PARTS OF POWER TRAIN SYSTEM
WORK EQUIPMENT SYSTEM5 topics
  • WORK EQUIPMENT CONTROL
  • LAYOUT OF TILT DOZER, POWER TILT PITCH DOZER AND ANGLE DOZER SERIES
  • LAYOUT OF POWER ANGLE POWER TILT DOZER SERIES
  • LAYOUT OF FIXED MULTI-SHANK RIPPER
  • COMPONENT PARTS OF WORK EQUIPMENT SYSTEM
UNDERCARRIAGE AND FRAME3 topics
  • MAIN FRAME
  • SUSPENSION
  • TRACK FRAME AND IDLER CUSHION
WORK EQUIPMENT3 topics
  • ER SERIES)
  • STRUCTURE OF FRONT WORK EQUIPMENT (ANGLE DOZER SERIES)
  • STRUCTURE OF FIXED MULTI-SHANK RIPPER
CAB AND ITS ATTACHMENTS2 topics
  • ROPS CAB
  • CAB MOUNT
STANDARD VALUE TABLE
STANDARD VALUE TABLE FOR ENGINE3 topics
  • STANDARD VALUE TABLE FOR ENGINE: D65EX-18
  • STANDARD VALUE TABLE FOR ENGINE: D65PX-18
  • STANDARD VALUE TABLE FOR ENGINE: D65WX-18
STANDARD VALUE TABLE FOR MACHINE4 topics
  • STANDARD VALUE TABLE FOR MACHINE: D65EX-18
  • STANDARD VALUE TABLE FOR MACHINE: D65PX-18
  • STANDARD VALUE TABLE FOR MACHINE: D65WX-18
  • MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE
STANDARD VALUE TABLE FOR ELECTRICAL1 topic
  • STANDARD VALUE TABLE FOR ELECTRICITY
TESTING AND ADJUSTING
RELATED INFORMATION ON TESTING AND ADJUSTING1 topic
  • TOOLS FOR TESTING AND ADJUSTING
SKETCH OF TOOLS FOR TESTING AND ADJUSTING
ENGINE AND COOLING SYSTEM
TEST ENGINE SPEED
TEST BOOST PRESSURE
TEST EXHAUST GAS TEMPERATURE
TEST EXHAUST GAS COLOR
TEST AND ADJUST VALVE CLEARANCE
TEST COMPRESSION PRESSURE
TEST BLOWBY PRESSURE
TEST ENGINE OIL PRESSURE
TEST EGR VALVE AND VGT OIL PRESSURE
TEST FUEL PRESSURE
TEST FUEL DISCHARGE, RETURN AND LEAKAGE
BLEED AIR FROM FUEL SYSTEM
TEST FUEL CIRCUIT FOR LEAKAGE
HANDLE CYLINDER CUT-OUT MODE OPERATION
HANDLE NO-INJECTION CRANKING OPERATION
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION
TEST ALTERNATOR BELT
TEST AUTOMATIC TENSIONER
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER
TEST SCR RELATED FUNCTIONS
CLEAN AdBlue/DEF TANK
CLEAN AdBlue/DEF TANK MOUNTING PORTION
ADJUST DECELERATOR PEDAL
POWER TRAIN
TEST POWER TRAIN OIL PRESSURE
ADJUST TRANSMISSION OUTPUT SHAFT SPEED SENSOR
TEST BRAKE PERFORMANCE SIMPLY
ADJUST BRAKE PEDAL
ADJUST PARKING BRAKE LEVER
MOVE MACHINE BY RELEASING PARKING BRAKE WHEN MACHINE DOES NOT TRAVEL
ADJUST IDLER CLEARANCE
TEST AND ADJUST TRACK TENSION
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM
TEST AND ADJUST WORK EQUIPMENT AND HSS OIL PRESSURES
TEST OIL PRESSURE OF CONTROL CIRCUIT
TEST PPC VALVE OUTLET PRESSURE
BLEED AIR FROM HSS PUMP
TEST AND ADJUST PLAY OF WORK EQUIPMENT PPC VALVE
TEST COOLING FAN SPEED
TEST COOLING FAN CIRCUIT OIL PRESSURE
BLEED AIR FROM COOLING FAN PUMP
TEST THE PARTS CAUSING HYDRAULIC DRIFT IN WORK EQUIPMENT
TEST INTERNAL OIL LEAKAGE OF WORK EQUIPMENT CYLINDER
BLEED AIR FROM WORK EQUIPMENT CYLINDERS
ADJUST WORK EQUIPMENT LOCK LEVER
TEST AND ADJUST OPERATOR'S CAB
ELECTRICAL SYSTEM
SET AND OPERATE MACHINE MONITOR
METHOD FOR STARTING UP KOMTRAX TERMINAL
ADJUST WHEN POWER TRAIN CONTROLLER IS REPLACED
ADJUST REARVIEW CAMERA ANGLE
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER2 topics
  • HANDLE BATTERY DISCONNECT SWITCH
  • TEST DIODES
Pm CLINIC1 topic
  • Pm CLINIC SERVICE
TROUBLESHOOTING
RELATED INFORMATION ON TROUBLESHOOTING17 topics
  • GENERAL TROUBLESHOOTING POINTS
  • TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM
  • SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • CHECKS BEFORE TROUBLESHOOTING
  • INSPECTION PROCEDURE BEFORE TROUBLESHOOTING
  • TESTING IN ACCORDANCE WITH TESTING PROCEDURE
  • PREPARATION FOR TROUBLESHOOTING OF ELECTRICAL SYSTEM
  • PROCEDURE FOR TROUBLESHOOTING
  • SYMPTOM AND TROUBLESHOOTING NUMBERS
  • INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE
  • SOR SYSTEM
  • CONNECTORS LIST AND LAYOUT
  • CONNECTOR CONTACT IDENTIFICATION
  • BOX AND T-BRANCH ADAPTER TABLE
  • FUSE LOCATION TABLE
  • PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC)
  • FAILURE CODES TABLE
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE)29 topics
  • FAILURE CODE [1500L0]
  • FAILURE CODE [15SAL1]
  • FAILURE CODE [15SALH]
  • FAILURE CODE [15SBL1]
  • FAILURE CODE [15SBLH]
  • FAILURE CODE [15SEL1]
  • FAILURE CODE [15SELH]
  • FAILURE CODE [15SFL1]
  • FAILURE CODE [15SFLH]
  • FAILURE CODE [15SGL1]
  • FAILURE CODE [15SGLH]
  • FAILURE CODE [15SJL1]
  • FAILURE CODE [15SJLH]
  • FAILURE CODE [1800MW]
  • FAILURE CODE [879AKA]
  • FAILURE CODE [879AKB]
  • FAILURE CODE [879BKA]
  • FAILURE CODE [879BKB]
  • FAILURE CODE [879CKA]
  • FAILURE CODE [879CKB]
  • FAILURE CODE [879DKZ]
  • FAILURE CODE [879EMC]
  • FAILURE CODE [879FMC]
  • FAILURE CODE [879GKX]
  • FAILURE CODE [989L00]
  • FAILURE CODE [989M00]
  • FAILURE CODE [989N00]
  • FAILURE CODE [A1U0N3]
  • FAILURE CODE [A1U0N4]
FAILURE CODE [A900FR]
FAILURE CODE [A900N6]
FAILURE CODE [A900NY]
FAILURE CODE [AA10NX]
FAILURE CODE [AB00KE]
FAILURE CODE [AQ10N3]
FAILURE CODE [AS00N3]
FAILURE CODE [AS00R2]
FAILURE CODE [AS00R3]
FAILURE CODE [AS00R4]
FAILURE CODE [AS00R5]
FAILURE CODE [AS00R6]
FAILURE CODE [AS00ZK]
FAILURE CODE [AS10KM]
FAILURE CODE [AS10NR]
FAILURE CODE [AS10NT]
FAILURE CODE [B@BAZG]
FAILURE CODE [B@BCNS]
FAILURE CODE [B@CENS]
FAILURE CODE [B@HANS]
FAILURE CODE [CA115]
FAILURE CODE [CA122]
FAILURE CODE [CA123]
FAILURE CODE [CA131]
FAILURE CODE [CA132]
FAILURE CODE [CA144]
FAILURE CODE [CA145]
FAILURE CODE [CA153]
FAILURE CODE [CA154]
FAILURE CODE [CA187]
FAILURE CODE [CA221]
FAILURE CODE [CA222]
FAILURE CODE [CA227]
FAILURE CODE [CA234]
FAILURE CODE [CA238]
FAILURE CODE [CA239]
FAILURE CODE [CA249]
FAILURE CODE [CA256]
FAILURE CODE [CA271]
FAILURE CODE [CA272]
FAILURE CODE [CA281]
FAILURE CODE [CA322]
FAILURE CODE [CA323]
FAILURE CODE [CA324]
FAILURE CODE [CA325]
FAILURE CODE [CA331]
FAILURE CODE [CA332]
FAILURE CODE [CA343]
FAILURE CODE [CA351]
FAILURE CODE [CA352]
FAILURE CODE [CA356]
FAILURE CODE [CA357]
FAILURE CODE [CA386]
FAILURE CODE [CA428]
FAILURE CODE [CA429]
FAILURE CODE [CA435]
FAILURE CODE [CA441]
FAILURE CODE [CA442]58 topics
  • FAILURE CODE [CA449]
  • FAILURE CODE [CA451]
  • FAILURE CODE [CA452]
  • FAILURE CODE [CA488]
  • FAILURE CODE [CA515]
  • FAILURE CODE [CA516]
  • FAILURE CODE [CA553]
  • FAILURE CODE [CA555]
  • FAILURE CODE [CA556]
  • FAILURE CODE [CA559]
  • FAILURE CODE [CA595]
  • FAILURE CODE [CA687]
  • FAILURE CODE [CA689]
  • FAILURE CODE [CA691]
  • FAILURE CODE [CA692]
  • FAILURE CODE [CA697]
  • FAILURE CODE [CA698]
  • FAILURE CODE [CA731]
  • FAILURE CODE [CA778]
  • FAILURE CODE [CA1117]
  • FAILURE CODE [CA1664]
  • FAILURE CODE [CA1669]
  • FAILURE CODE [CA1673]
  • FAILURE CODE [CA1677]
  • FAILURE CODE [CA1678]
  • FAILURE CODE [CA1682]
  • FAILURE CODE [CA1683]
  • FAILURE CODE [CA1684]
  • FAILURE CODE [CA1686]
  • FAILURE CODE [CA1691]
  • FAILURE CODE [CA1694]
  • FAILURE CODE [CA1695]
  • FAILURE CODE [CA1696]
  • FAILURE CODE [CA1712]
  • FAILURE CODE [CA1713]
  • FAILURE CODE [CA1714]
  • FAILURE CODE [CA1715]
  • FAILURE CODE [CA1776]
  • FAILURE CODE [CA1777]
  • FAILURE CODE [CA1843]
  • FAILURE CODE [CA1844]
  • FAILURE CODE [CA1879]
  • FAILURE CODE [CA1881]
  • FAILURE CODE [CA1883]
  • FAILURE CODE [CA1885]
  • FAILURE CODE [CA1887]
  • FAILURE CODE [CA1921]
  • FAILURE CODE [CA1922]
  • FAILURE CODE [CA1942]
  • FAILURE CODE [CA1993]
  • FAILURE CODE [CA2185]
  • FAILURE CODE [CA2186]
  • FAILURE CODE [CA2249]
  • FAILURE CODE [CA2265]
  • FAILURE CODE [CA2266]
  • FAILURE CODE [CA2271]
  • FAILURE CODE [CA2272]
  • FAILURE CODE [CA2288]
FAILURE CODE [CA2311]
FAILURE CODE [CA2349]
FAILURE CODE [CA2353]
FAILURE CODE [CA2357]
FAILURE CODE [CA2381]
FAILURE CODE [CA2382]
FAILURE CODE [CA2383]
FAILURE CODE [CA2386]
FAILURE CODE [CA2387]
FAILURE CODE [CA2555]
FAILURE CODE [CA2556]
FAILURE CODE [CA2637]
FAILURE CODE [CA2639]
FAILURE CODE [CA2771]
FAILURE CODE [CA2777]
FAILURE CODE [CA2976]
FAILURE CODE [CA3133]
FAILURE CODE [CA3134]
FAILURE CODE [CA3135]
FAILURE CODE [CA3142]
FAILURE CODE [CA3143]
FAILURE CODE [CA3144]
FAILURE CODE [CA3146]
FAILURE CODE [CA3147]
FAILURE CODE [CA3148]
FAILURE CODE [CA3151]
FAILURE CODE [CA3165]
FAILURE CODE [CA3229]
FAILURE CODE [CA3231]
FAILURE CODE [CA3232]
FAILURE CODE [CA3235]
FAILURE CODE [CA3239]
FAILURE CODE [CA3241]
FAILURE CODE [CA3242]
FAILURE CODE [CA3251]
FAILURE CODE [CA3253]
FAILURE CODE [CA3254]
FAILURE CODE [CA3255]
FAILURE CODE [CA3256]
FAILURE CODE [CA3311]
FAILURE CODE [CA3312]
FAILURE CODE [CA3313]
FAILURE CODE [CA3314]
FAILURE CODE [CA3315]
FAILURE CODE [CA3316]
FAILURE CODE [CA3317]
FAILURE CODE [CA3318]
FAILURE CODE [CA3319]
FAILURE CODE [CA3321]
FAILURE CODE [CA3322]
FAILURE CODE [CA3419]
FAILURE CODE [CA3421]
FAILURE CODE [CA3497]
FAILURE CODE [CA3498]
FAILURE CODE [CA3543]
FAILURE CODE [CA3545]
FAILURE CODE [CA3547]
FAILURE CODE [CA3558]58 topics
  • FAILURE CODE [CA3559]
  • FAILURE CODE [CA3562]
  • FAILURE CODE [CA3563]
  • FAILURE CODE [CA3567]
  • FAILURE CODE [CA3568]
  • FAILURE CODE [CA3571]
  • FAILURE CODE [CA3572]
  • FAILURE CODE [CA3574]
  • FAILURE CODE [CA3575]
  • FAILURE CODE [CA3577]
  • FAILURE CODE [CA3578]
  • FAILURE CODE [CA3582]
  • FAILURE CODE [CA3583]
  • FAILURE CODE [CA3596]
  • FAILURE CODE [CA3649]
  • FAILURE CODE [CA3681]
  • FAILURE CODE [CA3682]
  • FAILURE CODE [CA3713]
  • FAILURE CODE [CA3717]
  • FAILURE CODE [CA3718]
  • FAILURE CODE [CA3725]
  • FAILURE CODE [CA3741]
  • FAILURE CODE [CA3748]
  • FAILURE CODE [CA3751]
  • FAILURE CODE [CA3755]
  • FAILURE CODE [CA3866]
  • FAILURE CODE [CA3867]
  • FAILURE CODE [CA3868]
  • FAILURE CODE [CA3899]
  • FAILURE CODE [CA3911]
  • FAILURE CODE [CA3912]
  • FAILURE CODE [CA3932]
  • FAILURE CODE [CA3933]
  • FAILURE CODE [CA3934]
  • FAILURE CODE [CA3935]
  • FAILURE CODE [CA3936]
  • FAILURE CODE [CA4151]
  • FAILURE CODE [CA4152]
  • FAILURE CODE [CA4155]
  • FAILURE CODE [CA4156]
  • FAILURE CODE [CA4157]
  • FAILURE CODE [CA4158]
  • FAILURE CODE [CA4159]
  • FAILURE CODE [CA4161]
  • FAILURE CODE [CA4162]
  • FAILURE CODE [CA4163]
  • FAILURE CODE [CA4164]
  • FAILURE CODE [CA4165]
  • FAILURE CODE [CA4166]
  • FAILURE CODE [CA4168]
  • FAILURE CODE [CA4169]
  • FAILURE CODE [CA4171]
  • FAILURE CODE [CA4249]
  • FAILURE CODE [CA4251]
  • FAILURE CODE [CA4259]
  • FAILURE CODE [CA4261]
  • FAILURE CODE [CA4277]
  • FAILURE CODE [CA4281]
FAILURE CODE [CA4459]
FAILURE CODE [CA4461]
FAILURE CODE [CA4658]
FAILURE CODE [CA4731]
FAILURE CODE [CA4732]
FAILURE CODE [CA4739]
FAILURE CODE [CA4768]
FAILURE CODE [CA4769]
FAILURE CODE [CA4842]
FAILURE CODE [CA4952]
FAILURE CODE [CA5115]
FAILURE CODE [CA5383]
FAILURE CODE [D130KA]
FAILURE CODE [D130KB]
FAILURE CODE [D19DKA]
FAILURE CODE [D19DKB]
FAILURE CODE [D19JKZ]
FAILURE CODE [D811MC]
FAILURE CODE [D862KA]
FAILURE CODE [D8ALKA]
FAILURE CODE [D8ALKB]
FAILURE CODE [D8AQKR]
FAILURE CODE [DAF0MB]
FAILURE CODE [DAF0MC]
FAILURE CODE [DAF8KB]
FAILURE CODE [DAF9KQ]
FAILURE CODE [DAFGMC]
FAILURE CODE [DAFLKA]
FAILURE CODE [DAFLKB]
FAILURE CODE [DAFQKR]
FAILURE CODE [DAQW00]
FAILURE CODE [DAZ9KQ]
FAILURE CODE [DAZQKR]
FAILURE CODE [DB2QKR]
FAILURE CODE [DB2RKR]
FAILURE CODE [DBE0KT]
FAILURE CODE [DBE1KK]
FAILURE CODE [DBE2KK]
FAILURE CODE [DBE5KK]
FAILURE CODE [DBE6KK]
FAILURE CODE [DBE7KK]
FAILURE CODE [DBE9KQ]
FAILURE CODE [DBELKA]
FAILURE CODE [DBELKB]
FAILURE CODE [DBEQKR]
FAILURE CODE [DBERKR]
FAILURE CODE [DD12KA]
FAILURE CODE [DD12KB]
FAILURE CODE [DD13KA]
FAILURE CODE [DD13KB]
FAILURE CODE [DD14KA]
FAILURE CODE [DD14KB]
FAILURE CODE [DDKFL4]
FAILURE CODE [DDKGL4]
FAILURE CODE [DDKHKA]
FAILURE CODE [DDKHKB]
FAILURE CODE [DDN7KA]
FAILURE CODE [DDN7KB]58 topics
  • FAILURE CODE [DDNLKA]
  • FAILURE CODE [DDNLKB]
  • FAILURE CODE [DGS1KA]
  • FAILURE CODE [DGS1KX]
  • FAILURE CODE [DGT1KA]
  • FAILURE CODE [DGT1KX]
  • FAILURE CODE [DH21KA]
  • FAILURE CODE [DH21KY]
  • FAILURE CODE [DHA4KA]
  • FAILURE CODE [DHAAMA]
  • FAILURE CODE [DHACMA]
  • FAILURE CODE [DHTDKA]
  • FAILURE CODE [DHTDKY]
  • FAILURE CODE [DK10KA]
  • FAILURE CODE [DK10KB]
  • FAILURE CODE [DK30KA]
  • FAILURE CODE [DK30KX]
  • FAILURE CODE [DK30KY]
  • FAILURE CODE [DK30KZ]
  • FAILURE CODE [DK30L8]
  • FAILURE CODE [DK31KA]
  • FAILURE CODE [DK31KY]
  • FAILURE CODE [DK40KA]
  • FAILURE CODE [DK40KY]
  • FAILURE CODE [DK55KX]
  • FAILURE CODE [DK55KZ]
  • FAILURE CODE [DK55L8]
  • FAILURE CODE [DK56KA]
  • FAILURE CODE [DK56KY]
  • FAILURE CODE [DK57KA]
  • FAILURE CODE [DK57KY]
  • FAILURE CODE [DKH1KA]
  • FAILURE CODE [DKH1KY]
  • FAILURE CODE [DLM3KA]
  • FAILURE CODE [DLM3MB]
  • FAILURE CODE [DLT3KA]
  • FAILURE CODE [DLT3KB]
  • FAILURE CODE [DR21KX]
  • FAILURE CODE [DR31KX]
  • FAILURE CODE [DV20KB]
  • FAILURE CODE [DW5AKA]
  • FAILURE CODE [DW5AKB]
  • FAILURE CODE [DW5AKY]
  • FAILURE CODE [DW7BKA]
  • FAILURE CODE [DW7BKB]
  • FAILURE CODE [DW7BKY]
  • FAILURE CODE [DWN1KA]
  • FAILURE CODE [DWN1KB]
  • FAILURE CODE [DWN1KY]
  • FAILURE CODE [DWN2KA]
  • FAILURE CODE [DWN2KB]
  • FAILURE CODE [DWN2KY]
  • FAILURE CODE [DWN5KA]
  • FAILURE CODE [DWN5KB]
  • FAILURE CODE [DWN5KY]
  • FAILURE CODE [DXA2KA]
  • FAILURE CODE [DXA2KB]
  • FAILURE CODE [DXA2KY]
FAILURE CODE [DXH1KA]
FAILURE CODE [DXH1KB]
FAILURE CODE [DXH1KY]
FAILURE CODE [DXH4KA]
FAILURE CODE [DXH4KB]
FAILURE CODE [DXH4KY]
FAILURE CODE [DXH5KA]
FAILURE CODE [DXH5KB]
FAILURE CODE [DXH5KY]
FAILURE CODE [DXH6KA]
FAILURE CODE [DXH6KB]
FAILURE CODE [DXH6KY]
FAILURE CODE [DXH7KA]
FAILURE CODE [DXH7KB]
FAILURE CODE [DXH7KY]
FAILURE CODE [DXH8KA]
FAILURE CODE [DXH8KB]
FAILURE CODE [DXH8KY]
FAILURE CODE [DXJ4KA]
FAILURE CODE [DXJ4KB]
FAILURE CODE [DXJCKA]
FAILURE CODE [DXJCKB]
FAILURE CODE [DXJCKY]
FAILURE CODE [DXJDKA]
FAILURE CODE [DXJDKB]
FAILURE CODE [DXJDKY]
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE)
ENGINE DOES NOT START (ENGINE DOES NOT CRANK)
MANUAL PREHEATING SYSTEM DOES NOT WORK
AUTOMATIC PREHEATING SYSTEM DOES NOT WORK
WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP2 topics
  • NOTHING
  • CHECK MONITOR LIGHTS UP
CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING2 topics
  • NING
  • TURE
FUEL LEVEL GAUGE DOES NOT INDICATE CORRECT LEVEL
OPERATION MODE DOES NOT CHANGE
GEAR SHIFT MODE DOES NOT CHANGE
OPERATING CUSTOMIZE SWITCH DOES NOT DISPLAY CUSTOMIZE SCREEN1 topic
  • CHINE
SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT DISPLAYED19 topics
  • REVERSE SLOW MODE DOES NOT FUNCTION PROPERLY
  • ALARM BUZZER DOES NOT SOUND OR DOES NOT STOP SOUNDING
  • SERVICE MODE CANNOT BE SELECTED
  • HORN DOES NOT SOUND
  • HORN DOES NOT STOP SOUNDING
  • BACKUP ALARM DOES NOT SOUND
  • BACKUP ALARM DOES NOT STOP SOUNDING
  • HEADLAMP DOES NOT LIGHT UP
  • REAR LAMP DOES NOT LIGHT UP
  • ALL WIPERS DO NOT OPERATE
  • FRONT WIPER DOES NOT OPERATE
  • REAR WIPER DOES NOT OPERATE
  • LEFT DOOR WIPER DOES NOT OPERATE
  • RIGHT DOOR WIPER DOES NOT OPERATE
  • FRONT WASHER DOES NOT OPERATE
  • REAR WASHER DOES NOT OPERATE
  • LEFT DOOR WASHER DOES NOT OPERATE
  • RIGHT DOOR WASHER DOES NOT OPERATE
  • KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE)24 topics
  • INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE)
  • SYSTEM CHART OF HYDRAULIC AND MECHANICAL SYSTEMS
  • FAILURE MODE AND CAUSE TABLE
  • MACHINE LACKS POWER (INSUFFICIENT DRAWBAR PULL)
  • MACHINE DOES NOT TRAVEL (AT 2ND OR 3RD GEAR SPEED)
  • MACHINE DOES NOT MOVE OFF AT ALL GEAR SPEEDS
  • LARGE TIME LAG IS IN GEAR SHIFTING OR DIRECTIONAL CHANGE
  • BRAKE DOES NOT WORK
  • POWER TRAIN OIL OVERHEATS
  • MOTOR
  • TORQUE CONVERTER LOCKUP CLUTCH DOES NOT ENGAGE
  • MACHINE CANNOT BE STEERED (MACHINE DOES NOT TURN LEFT OR RIGHT)
  • STEERING SPEED OR POWER IS INSUFFICIENT
  • ALL WORK EQUIPMENTS OPERATE SLOWLY
  • ALL WORK EQUIPMENTS DO NOT OPERATE
  • BLADE LIFT SPEED OR POWER IS LOW
  • BLADE TILT SPEED OR POWER IS LOW
  • BLADE ANGLE SPEED OR POWER IS LOW
  • RIPPER LIFT SPEED OR POWER IS LOW
  • HYDRAULIC DRIFT OF LIFTED BLADE IS LARGE
  • HYDRAULIC DRIFT OF TILTED BLADE IS LARGE
  • HYDRAULIC DRIFT OF LIFTED RIPPER IS LARGE
  • FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY)
  • UNUSUAL NOISE IS HEARD FROM AROUND FAN
TROUBLESHOOTING OF ENGINE (S-MODE)6 topics
  • INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE)
  • ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT
  • BUT DOES NOT START)
  • ENGINE STARTABILITY IS POOR
  • ENGINE DOES NOT PICK UP SMOOTHLY
  • ENGINE STOPS DURING OPERATION
ENGINE RUNS ROUGH OR IS UNSTABLE
ENGINE LACKS POWER
KDPF GETS CLOGGED IN A SHORT TIME
ENGINE OIL CONSUMPTION IS EXCESSIVE
OIL BECOMES CONTAMINATED QUICKLY
FUEL CONSUMPTION IS EXCESSIVE
OIL PRESSURE DROPS
FUEL MIXES INTO ENGINE OIL
WATER MIXES INTO ENGINE OIL (MILKY)
COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING)
UNUSUAL NOISE IS HEARD
VIBRATION IS EXCESSIVE
AIR CANNOT BE BLED FROM FUEL CIRCUIT
ACTIVE REGENERATION IS EXECUTED FREQUENTLY
ACTIVE REGENERATION TAKES TIME
WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION
AdBlue/DEF CONSUMPTION IS EXCESSIVE
THERE IS UNUSUAL SMELL (IRRITATING ODOR)
FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES)
DISASSEMBLY AND ASSEMBLY
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY
HOW TO READ THIS MANUAL
COATING MATERIALS LIST
SPECIAL TOOLS LIST
SKETCHES OF SPECIAL TOOLS
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY
REMOVE AND INSTALL INJECTOR ASSEMBLY
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY
REMOVE AND INSTALL EGR VALVE ASSEMBLY
REMOVE AND INSTALL EGR COOLER ASSEMBLY
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY
REMOVE AND INSTALL ALTERNATOR BELT
REMOVE AND INSTALL AUTOMATIC TENSIONER
REMOVE AND INSTALL RADIATOR ASSEMBLY
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY
REMOVE AND INSTALL POWER TRAIN OIL COOLER ASSEMBLY
REMOVE AND INSTALL COOLING FAN DRIVE ASSEMBLY
REMOVE AND INSTALL COOLING FAN MOTOR ASSEMBLY
REMOVE AND INSTALL ENGINE ASSEMBLY
REMOVE AND INSTALL ENGINE FRONT OIL SEAL
REMOVE AND INSTALL ENGINE REAR OIL SEAL
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY
REMOVE AND INSTALL FUEL TANK ASSEMBLY
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER
REMOVE AND INSTALL KDPF ASSEMBLY
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY
REMOVE AND INSTALL SCR ASSEMBLY
REMOVE AND INSTALL KDPF, SCR ASSEMBLY
REMOVE AND INSTALL KCCV ASSEMBLY

Inside this manual

Real pages from this service manual (2,913 pages). Open the sample pages (PDF, 888 KB)

Sample pages from the Komatsu D65EX-18, D65PX-18, D65WX-18 Bulldozer Service Manual: Diagram, Troubleshooting, Specifications, Color page, Color page, Foldout diagram
  • Diagram, page 1,424: Hot short circuit in wiring
  • Troubleshooting, page 1,559: FAILURE CODE [CA4461]
  • Specifications, page 2,774: SPECIFICATIONS OF AIR CONDITIONER
  • Color page, page 457: STRUCTURE OF FIXED MULTI-SHANK RIPPER
  • Color page, page 328: POWER TRAIN SYSTEM
  • Foldout diagram: ELECTRICAL CIRCUIT DIAGRAM (9/15)

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the D65EX-18, D65PX-18, D65WX-18 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual SEN06505-08$299.91
Other manuals for the D65EX-18, D65PX-18, D65WX-18

Operator's manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 2,913 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).