Komatsu HD465-8, HD605-8 Dump Truck Operation & Maintenance Manual
536 pages · Publication TEN00752-03
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What's inside
From the manual's own table of contents: 20 sections, 178 entries. See sample pages (PDF, 441 KB)
FOREWORD11 topics
- READ THIS MANUAL
- SAFETY INFORMATION
- INTRODUCTION
- MAIN USE OF MACHINE
- DIRECTIONS OF MACHINE
- VISIBILITY FROM OPERATOR'S SEAT
- PRODUCT INFORMATION
- LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- LOCATION OF ENGINE NUMBER PLATE
- SERVICE METER LOCATION
- YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
SAFETY22 topics
- SAFETY LABELS
- LOCATION OF SAFETY LABELS
- CONTENTS OF SAFETY LABELS
- GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- PRECAUTIONS BEFORE STARTING OPERATION
- PREPARATIONS FOR SAFE OPERATION
- PRECAUTIONS TO PREVENT FIRE
- PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- DO NOT GET CAUGHT IN WORK EQUIPMENT
- PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- UNAUTHORIZED MODIFICATION
- PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- PRECAUTIONS FOR OPERATION
- PRECAUTIONS FOR JOBSITE
- START ENGINE
- TRANSPORTATION
- TOWING AND BEING TOWED
- PRECAUTIONS FOR MAINTENANCE
- PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- PRECAUTIONS FOR CHECK AND MAINTENANCE
- TIRES
OPERATION26 topics
- GENERAL VIEW
- MACHINE EQUIPMENT NAME
- CONTROLS AND GAUGES NAMES
- OTHER EQUIPMENT NAME
- EXPLANATION OF COMPONENTS
- EXPLANATION OF MACHINE MONITOR EQUIPMENT
- SWITCHES
- CONTROL LEVERS AND PEDALS
- OTHER EQUIPMENT
- MACHINE OPERATIONS AND CONTROLS
- CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- METHOD FOR STARTING ENGINE
- METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
- METHOD FOR STOPPING ENGINE
- METHOD FOR CHECKING AFTER STOPPING ENGINE
- CHINE
- METHOD FOR SHIFTING GEARS
- METHOD FOR TRAVELING DOWNHILL
- METHOD FOR TURNING MACHINE
- METHOD FOR LOADING
- HANDLING PAYLOAD METER
- METHOD FOR DUMPING
- METHOD FOR PARKING MACHINE
- METHOD FOR CHECKING AFTER FINISHING WORK
- LOCK
- HANDLE TIRE
HANDLE AIR CONDITIONER2 topics
- EXPLANATION OF AIR CONDITIONER EQUIPMENT
- METHOD FOR OPERATING AIR CONDITIONER
HANDLE RADIO2 topics
- EXPLANATION OF RADIO EQUIPMENT
- METHOD FOR CONTROLLING RADIO
TRANSPORTATION4 topics
- PRECAUTIONS FOR TRANSPORTATION
- SELECT TRANSPORTATION METHOD
- METHOD FOR SECURING MACHINE
- PRECAUTIONS FOR LIFTING MACHINE
COLD WEATHER OPERATION3 topics
- COLD WEATHER OPERATION INFORMATION
- PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
- AFTER COLD WEATHER SEASON
PRECAUTIONS FOR LONG-TERM STORAGE4 topics
- PREPARATION FOR LONG-TERM STORAGE
- MAINTENANCE DURING LONG-TERM STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
- PREPARATION BEFORE TRAVELING AFTER LONG-TERM STORAGE
TROUBLES AND ACTIONS6 topics
- ACTIONS WHEN RUNNING OUT OF FUEL
- ACTIONS IF TRANSMISSION HAS TROUBLE
- METHOD FOR LOWERING DUMP BODY IF TROUBLES OCCUR
- PRECAUTIONS FOR TOWING MACHINE
- PRECAUTIONS FOR DISCHARGED BATTERY
- OTHER TROUBLE
PRECAUTIONS FOR MAINTENANCE37 topics
- CHECK SERVICE METER READING
- KOMATSU GENUINE REPLACEMENT PARTS
- KOMATSU GENUINE LUBRICANTS
- ALWAYS USE CLEAN WASHER FLUID
- FRESH AND CLEAN LUBRICANTS
- CHECK DRAINED OIL AND USED FILTER
- PRECAUTIONS FOR REFILLING OIL OR FUEL
- PRECAUTIONS FOR WELDING
- DO NOT DROP THINGS INSIDE MACHINE
- PRECAUTIONS FOR KDPF
- DUSTY JOBSITES
- AVOID MIXING OIL
- LOCK INSPECTION COVERS
- BLEED AIR FROM HYDRAULIC CIRCUIT
- PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- CHECKS AFTER INSPECTION AND MAINTENANCE
- FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- PRECAUTIONS FOR JACK-UP
- OUTLINE OF MAINTENANCE
- HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- HANDLE ELECTRICAL COMPONENTS
- STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
- MAINTENANCE SCHEDULE
- MAINTENANCE SCHEDULE TABLE
- MAINTENANCE PROCEDURE
- INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- WHEN REQUIRED
- CHECKS BEFORE STARTING
- EVERY 250 HOURS MAINTENANCE
- EVERY 500 HOURS MAINTENANCE
- EVERY 1000 HOURS MAINTENANCE
- EVERY 2000 HOURS MAINTENANCE
- EVERY 4000 HOURS MAINTENANCE
- EVERY 4500 HOURS MAINTENANCE
- EVERY 8000 HOURS MAINTENANCE
- EVERY 9000 HOURS MAINTENANCE
- EVERY 15000 HOURS MAINTENANCE
SPECIFICATIONS2 topics
- SPECIFICATIONS: HD465-8
- SPECIFICATIONS: HD605-8
ATTACHMENTS AND OPTIONS33 topics
- BODY SELECTION
- HANDLE ENGINE ROOM LAMP
- METHOD FOR USING ENGINE ROOM LAMP
- HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER
- POWER SUPPLY ENGINE PREHEATER
- FABRICATE EXTERNAL POWER SUPPLY CABLE
- INSTALL EXTERNAL POWER SUPPLY SYSTEM
- METHOD FOR OPERATING EXTERNAL POWER SUPPLY HEATER
- CIRCUIT DIAGRAM OF EXTERNAL POWER SUPPLY ENGINE PREHEATER
- HANDLE EXTERNAL POWER SUPPLY CONNECTOR FOR STARTING MOTOR
- HANDLE EXTERNAL ENGINE SHUTDOWN SECONDARY SWITCH
- HANDLE KOMATSU TRACTION CONTROL SYSTEM (KTCS)
- OPERATION OF KTCS
- METHOD FOR OPERATING MACHINE WHEN TIRES ARE STUCK IN GROUND
- HANDLE Antilock Brake System (ABS)
- ABS SETTING
- ABS CHECK
- PRECAUTIONS FOR USING ABS
- TROUBLES AND ACTIONS
- HANDLE MACHINE LOCKOUT
- OPERATE MACHINE LOCKOUT
- HANDLE SPEED LIMIT FUNCTION
- OPERATION OF SPEED LIMIT FUNCTION
- OPERATION IF TROUBLES ON SYSTEM OCCUR
- HANDLE OVERLOAD SPEED LIMIT FUNCTION
- OPERATION OF OVERLOAD SPEED LIMIT FUNCTION
- HANDLE AUTO-GREASING SYSTEM
- METHOD FOR OPERATING AUTO-GREASING SYSTEM
- METHOD FOR SETTING TIMER
- METHOD FOR BLEEDING AIR FROM GREASING CIRCUIT
- METHOD FOR ADJUSTING INJECTOR DISCHARGED VOLUME
- METHOD FOR CHECKING INJECTOR OPERATION
- METHOD FOR FILLING GREASE
SERVICE CENTER1 topic
- VALVE POSITIONS OF REFILLING PIPING AND DISCHARGING PIPING
PERIODIC REPLACEMENT OF DEFINED LIFE PARTS1 topic
- DEFINED LIFE PARTS LIST
CONSUMABLE PARTS1 topic
- CONSUMABLE PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT3 topics
- LUBRICATION CHART
- TURE
- RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
Inside this manual
Real pages from this operation & maintenance manual (536 pages). Open the sample pages (PDF, 441 KB)
- Controls and operation, page 168: SWITCHES
- Specifications, page 320: PRECAUTIONS FOR LONG DISTANCE TRAVEL
- Maintenance, page 384: MAINTENANCE PROCEDURE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the HD465-8, HD605-8 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 536 pages
Quantity one is the manual described above.
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Binder not included
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).