Safety At Worksite
Fire Prevention
In Operator's Cab
Ventilation For Enclosed Areas
In Operator's Cab - Before Starting Engine
Keep Mirrors, Windows, And Lights Clean
OPERATING THE MACHINE
When Starting Engine
Truck Operation - General
Check When Traveling In Reverse
Traveling
Traveling On Slopes
Ensure Good Visibility
Operate Carefully On Snow
Avoid Damage To Dump Body1 topic
- TABLE OF CONTENTS (Continued) SUBJECT
Do Not Go Close To High-voltage Cables
When Dumping
Working On Loose Ground
When Loading
Parking The Machine
TOWING
When Towing, Attach Cable To Hook
BATTERY
Battery Hazard Prevention
Starting With Booster Cables
PRECAUTIONS FOR MAINTENANCE
BEFORE CARRYING OUT MAINTENANCE
Warning Tag
Proper Tools
Periodic Replacement Of Critical Parts
Stopping The Engine Before Service
Securing The Dump Body
DURING MAINTENANCE
Personnel
Attachments
Work Under The Machine
Keep The Machine Clean
Rules To Follow When Adding Fuel Or Oil
Radiator Water Level
Use Of Lighting
Precautions With Battery
Handling High-Pressure Hoses
Precautions With High Pressure Oil
Precautions When Carrying Out Maintenance At High Temperature Or High Pressure
Rotating Fan And Belt
Waste Materials
TIRES
Handling Tires
Storing Tires After Removal
WARNINGS & CAUTIONS
WARNING, CAUTION, and Instruction Plates / Decals
OPERATION
OPERATING INSTRUCTIONS
PREPARING FOR OPERATION
SAFETY IS THINKING AHEAD
At The Truck - Ground Level Walk Around Inspection
ENGINE START-UP SAFETY PRACTICES
Before Starting The Engine
Starting The Engine
Starting The Engine In Cold Weather
AFTER ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
LOADING
HAULING
RETARDER OPERATION
Engine Overspeed
PASSING
DUMPING
To Raise dump body
To Lower Body
SAFE PARKING PROCEDURES
SHUTDOWN PROCEDURE
BRAKE RELEASE
Release Of Parking Brake
Release Of Emergency Brake
OPERATOR CAB AND CONTROLS
(1) STEERING WHEEL AND CONTROLS
(2) Tilt Lever
(3) Turn Signal Lever Switch
(5) Windshield Wiper / Washer Switch
(6) Headlights and Dimmer Switch
(7) Retard Control Lever
(8) BRAKE PEDAL
(9) THROTTLE PEDAL
(10) CENTER CONSOLE AND CONTROLS
Transmission Range Selector (1, Figure 32-2)
Shift Limiter Switch (2, Figure 32-2)
Economy / Power Mode Switch (3, Figure 32-2)
Emergency Steering Switch (4, Figure 32-2)
Emergency Brake Lever (5, Figure 32-2)
Parking Brake Valve Lever (6, Figure 32-2)
ENGINE ELECTRONIC CONTROL SYSTEM
Engine Shutdown Light (Stop Engine)
Engine Maintenance Light (Check Engine)
Engine Maintenance Light
Fault Check Switch (11, Figure 32-2)
Fault Scroll Switch (12, Figure 32-2)
Determining Fault Codes
EXITING THE DIAGNOSTICS MODE
(11) HOIST CONTROL
SAFETY LOCK
ASR SYSTEM CONTROLS
System Switch (1, Figure 32-3)
ASR/ARSC Caution Lamp (6, Figure 32-3)
ASR Operation Lamp (8, Figure 32-3)
Central Warning Lamp (12, Figure 32-3)
Retarder Control Lever (10, Figure 32-3)
Accelerator Pedal (5, Figure 32-3)
Brake Pedal (4, Figure 32-3)
PRECAUTIONS WHEN USING THE ASR SYSTEM
ARSC SYSTEM CONTROLS
System Switch (2, Figure 32-3)
ARSC Set Lever (3, Figure 32-3)
ARSC Standby Lamp (7, Figure 32-3)
Set Speed Display (9, Figure 32-3)
ARSC SYSTEM ACTUATION
Traveling Again At Set Speed
Relationship With Exhaust Brake
Recommended Set Speed
TROUBLESHOOTING THE ASR/ARSC SYSTEM
When a problem occurs in the system
Model Selection, Tire Selection, And Failure Code Display
Failure Codes
Clearing The Failure Code
OPERATOR SEAT
INSTRUMENT PANEL AND INDICATORS
WARNING & CAUTION LAMPS
GAUGE AND MONITOR PANEL
Air Pressure Monitor
Air Pressure Gauge
Coolant Temperature Monitor
Engine Cooling Water Temperature Gauge
Torque Converter Oil Temperature Monitor
Torque Converter Oil Temperature Gauge
Retarder Oil Temperature Monitor
Retarder Oil Temperature Gauge
High Beam Pilot Lamp
Left Turn Signal Pilot Lamp
Right Turn Signal Pilot Lamp
Speedometer
Tachometer
Shift Limiter Pilot Lamp
Lock-up Pilot Lamp
Transmission Shift Position Pilot Lamp
Shift Indicator
Engine Controller Monitor
Automatic Transmission Mechatronics Monitor
Other Mechatronics Monitor (OPTIONAL)
Fuel Level Monitor
Fuel Gauge
Service Meter
Service Meter Indicator
Odometer
Power Mode Indicator
INDICATORS AND CONTROLS PANEL
Optional Equipment
Coolant Level Monitor
Engine Oil Pressure Monitor
Charge Monitor
Transmission Oil Filter Monitor
Hazard Warning Lights
Front Brake On/Off Switch
Panel Dimmer Switch
AISS/Auto Switch
Manual Starting Aid Switch
Starting Switch
Pilot Lamp Bulb Check Switch
Rear Brake Pilot Lamp
Body Float Caution Monitor
Parking Brake Monitor
Emergency Steering Monitor
Exhaust Brake (Optional)
Cold Start
Steering Oil Temperature
Side Slope Warning (Optional)
Rear Brake Caution Lamp
Exhaust Brake Switch (Optional)
Fog Light Switch (Optional)
Central Warning Lamp (Red Convex Lens)
HEATER/AIR CONDITIONER CONTROLS
Temperature Adjustment Lever
Blower Switch
Air Selector Lever
Vent Selector Lever
Air Vent
Glove Box Storage Compartment
Air Conditioner Switch
Correction Code Display
MAINTENANCE
LUBRICATION AND SERVICE
HOUR (DAILY) INSPECTION
FLUID LEVELS & OTHER CHECKS
ENGINE
WHEELS AND TIRES
WHEELS
OPERATIONAL CHECKS
HOURS SERVICE
INITIAL 250 HOURS SERVICE ONLY
EVERY 250 HOURS SERVICE
HOUR SERVICE
EVERY 2000 HOUR SERVICE
EVERY 5000 HOUR SERVICE
HYDRAULIC TANK SERVICE
Filling Instructions (Hoist Oil Supply)
Filling Instructions (Rear Brake Cooling Oil Supply)
HYDRAULIC FILTERS
Filter Replacement
HYDRAULIC TANK BREATHER
Cleaning
HIGH PRESSURE HYDRAULIC FILTERS
Filter Assembly Removal
Filter Assembly Installation
Filter Element Replacement
TRANSMISSION FILTER
Service
PERIODIC REPLACEMENT OF COMPONENT PARTS FOR SAFETY DEVICES
BRAKE CIRCUIT CHECKOUT AND ADJUSTMENT
CHECKING FRONT BRAKE PAD WEAR
TESTING BRAKE PRESSURE
CHECKING REAR BRAKE DISC WEAR
BRAKE BLEEDING
Rear brakes
Front brakes
PARKING BRAKE
PARKING BRAKE PAD
Inspection
PARKING BRAKE ADJUSTMENT
Testing
Adjusting
AUTOMATIC LUBRICATION SYSTEM
COMPONENTS
COMPONENT LOCATION
GENERAL INFORMATION
Lubricant Required for System
Air Pressure Regulator
Initial Reservoir Fill
System Priming
SYSTEM CHECKOUT
VDC Solid State Timer Check
Timer Adjustment
Injectors (SL-1 Series H)
Injector Specifications
Injector Adjustment
INJECTOR OPERATION
STAGE 3
STAGE 4
TROUBLESHOOTING CHART
SPECIFICATIONS
MAJOR COMPONENT DESCRIPTIONS
PAYLOAD METER II INDEX
PAYLOAD METER II
SECTION 70 RADIO, AM/FM STEREO CASSETTE
RECEIVER CONTROLS
BASIC OPERATION
Power ON/OFF and Selecting a Source
To Listen To The Radio
Storing and Recalling Broadcast Frequencies
Tuning Strong Signals
Storing the Strongest Broadcast Frequencies
Playing a Cassette Tape
Radio Intercept
AUDIO ADJUSTMENTS
Accessing Audio Controls
Audio Controls Description and Adjustment
BTB (bass treble booster) Adjustment
Loudness Adjustment
Source Level Adjustment
SETTING THE CLOCK
Turning Clock Display on or off
XM SATELLITE RECEIVER OPERATION
Switching the XM Channel Select Setting
LIGHTER & ASH TRAY
Lighter
Ash Tray
