Komatsu HM400-3M0 Dump Truck Operation & Maintenance Manual
388 pages · Publication TEN00618-02
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- Models
- HM400-3M0
- Serial coverage
- 5001 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 388
- Publication
- TEN00618-02
- Condition
- Brand new
What's inside
From the manual's own table of contents: 218 topics. See sample pages (PDF, 444 KB)
- FOREWORD
- BEFORE READING THIS MANUAL
- SAFETY INFORMATION
- INTRODUCTION
- USE OF MACHINE
- DIRECTIONS OF MACHINE
- VISIBILITY FROM OPERATOR’S SEAT
- PROXIMITY VISIBILITY
- m CIRCUMFERENCE VISIBILITY
- PRODUCT INFORMATION
- PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- ENGINE NUMBER PLATE
- SERVICE METER LOCATION
- YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- SAFETY
- SAFETY LABELS
- LOCATION OF SAFETY LABELS
- GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- PRECAUTIONS BEFORE STARTING OPERATION
- PREPARATIONS FOR SAFE OPERATION
- FIRE PREVENTION
- PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- DO NOT GET CAUGHT IN WORK EQUIPMENT
- PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
Show all 218 topics
- UNAUTHORIZED MODIFICATION
- PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- PRECAUTIONS FOR OPERATION
- PRECAUTIONS FOR JOBSITE
- STARTING ENGINE
- OPERATION
- TRANSPORTATION
- TOWING
- PRECAUTIONS FOR MAINTENANCE
- PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- TIRES
- GENERAL VIEW
- GENERAL VIEW OF MACHINE
- GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
- MACHINE MONITOR
- SWITCHES
- CONTROL LEVERS AND PEDALS
- CIGARETTE LIGHTER
- ASHTRAY
- DRINK BOX
- CUP HOLDER
- HANDY TRAY
- MAGAZINE BOX
- EMERGENCY ESCAPE HAMMER
- HANDLING AIR CONDITIONER
- HANDLING RADIO
- AUXILIARY ELECTRIC POWER
- FUSE
- OPEN AND CLOSE CAB DOOR
- STORAGE FOR TOOLS
- STORAGE FOR FIRE EXTINGUISHER
- BATTERY DISCONNECT SWITCH
- CIRCUIT BREAKER
- DUST INDICATOR
- ARTICULATION LOCK
- BODY PIVOT PINS
- HANDLING REAR VIEW MONITOR
- HANDLING MACHINES EQUIPPED WITH KOMTRAX
- MACHINE OPERATIONS AND CONTROLS
- CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- OPERATIONS AND CHECKS AFTER STARTING ENGINE
- STOPPING ENGINE
- CHECKS AFTER STOPPING ENGINE
- MACHINE OPERATION
- SHIFTING GEARS
- TRAVELING DOWNHILL
- STEERING MACHINE
- HANDLING KOMATSU TRACTION CONTROL SYSTEM (KTCS)
- LOADING WORK
- DUMPING
- HANDLING PAYLOAD METER
- CAB TILT OPERATION
- PARKING MACHINE
- AFTER DAILY WORK COMPLETION
- LOCKING
- HANDLING TIRES
- DETERMINE AND MAINTAIN TRAVEL ROAD
- DETERMINE TRAVEL ROAD
- MAINTAIN TRAVEL ROAD
- TRANSPORTATION PROCEDURE
- SECURING MACHINE
- LIFTING MACHINE
- COLD WEATHER OPERATION
- COLD WEATHER OPERATION INFORMATION
- LONG-TERM STORAGE
- BEFORE STORAGE
- TROUBLES AND ACTIONS
- RUNNING OUT OF FUEL
- IF TRANSMISSION HAS TROUBLE
- LOWERING DUMP BODY IN EMERGENCY
- TOWING MACHINE
- DISCHARGED BATTERY
- OTHER TROUBLE
- MAINTENANCE
- RULES FOR MAINTENANCE
- SERVICE METER READING
- KOMATSU GENUINE REPLACEMENT PARTS
- KOMATSU GENUINE LUBRICANTS
- ALWAYS USE CLEAN WASHER FLUID
- FRESH AND CLEAN LUBRICANTS
- CHECK DRAINED OIL AND USED FILTER
- CAUTION FOR REFILLING OIL OR FUEL
- WELDING INSTRUCTIONS
- DO NOT DROP THINGS INSIDE MACHINE
- DUSTY JOBSITES
- AVOID MIXING OIL
- LOCKING INSPECTION COVERS
- BLEED AIR FROM HYDRAULIC CIRCUIT
- PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- CHECKS AFTER INSPECTION AND MAINTENANCE
- FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- OUTLINE OF MAINTENANCE
- HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- HANDLING ELECTRICAL COMPONENTS
- STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
- TIGHTENING TORQUE LIST
- MAINTENANCE SCHEDULE
- MAINTENANCE SCHEDULE TABLE
- MAINTENANCE PROCEDURE
- INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- WHEN REQUIRED
- CHECKS BEFORE STARTING
- EVERY 50 HOURS MAINTENANCE
- EVERY 250 HOURS MAINTENANCE
- EVERY 500 HOURS MAINTENANCE
- EVERY 1000 HOURS MAINTENANCE
- EVERY 2000 HOURS MAINTENANCE
- EVERY 4000 HOURS MAINTENANCE
- EVERY 6000 HOURS MAINTENANCE
- EVERY 8000 HOURS MAINTENANCE
- SPECIFICATIONS
- ATTACHMENTS AND OPTIONS
- CAB POWER TILT
- HANDLING CENTRALIZED BREATHERS
- CLEAN BREATHER
- REPLACE BREATHER ELEMENT IN HYDRAULIC TANK
- REPLACE AIR CLEANER ELEMENT
- CONSUMABLE PARTS LIST
- REPLACEMENT PARTS
- SAFETY CRITICAL PARTS
- SAFETY CRITICAL PARTS LIST
- CONSUMABLE PARTS
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- LUBRICATION CHART
- TEMPERATURE
- ENSURING SAFE OPERATION
- UNDERSTANDING THE MACHINE
- SAFETY-RELATED EQUIPMENT
- INSPECTING MACHINE
- WEAR WELL-FITTING CLOTHES AND PROTECTIVE EQUIPMENT
- KEEP MACHINE CLEAN
- INSIDE OPERATOR'S COMPARTMENT
- PROVIDE FIRE EXTINGUISHER AND FIRST AID KIT
- IF ANY PROBLEM IS FOUND
- ACTION IF FIRE OCCURS
- PREVENT FIRE
- USE HANDRAILS AND STEPS WHEN GETTING ON OR OFF MACHINE
- NO JUMPING ON OR OFF MACHINE
- NO PEOPLE ON DUMP BODY
- WHEN STANDING UP FROM OPERATOR'S SEAT
- WHEN LEAVING MACHINE
- EMERGENCY EXIT FROM OPERATOR'S CAB
- INVESTIGATE AND CONFIRM JOBSITE CONDITIONS
- WORK ON LOOSE GROUND
- DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
- ENSURE GOOD VISIBILITY
- CHECK SIGNS AND SIGNALMAN'S SIGNALS
- BEWARE OF ASBESTOS DUST
- USE WARNING TAGS
- WHEN STARTING ENGINE
- IN COLD AREAS
- START ENGINE WITH BOOSTER CABLES
- CHECKS BEFORE OPERATION
- WHEN TRAVELING IN FORWARD OR REVERSE
- WHEN TRAVELING
- WHEN TRAVELING ON SLOPES
- WHEN OPERATING
- WHEN LOADING ON DUMP BODY
- WHEN DUMPING
- WHEN OPERATING ON SNOW OR FROZEN SURFACES
- WHEN PARKING MACHINE
- SAFETY RULES FOR LOADING AND UNLOADING
- SAFETY RULES FOR TOWING
- DISPLAY WARNING TAG DURING INSPECTION AND MAINTENANCE
- KEEP WORKPLACE CLEAN AND TIDY
- SELECT SUITABLE PLACE FOR INSPECTION AND MAINTENANCE
- ONLY AUTHORIZED PERSONNEL
- APPOINT LEADER WHEN WORKING WITH OTHERS
- STOP ENGINE BEFORE PERFORMING INSPECTION AND MAINTENANCE
- TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
- INSTALLING, REMOVING, OR STORING ATTACHMENTS
- WORK AT HIGH PLACES
- WORK UNDER MACHINE
- PROPER TOOLS
- TURN BATTERY DISCONNECT SWITCH TO OFF POSITION
- BATTERY
- WHEN USING HAMMER
- HIGH-TEMPERATURE COOLANT
- HIGH-TEMPERATURE OIL
- HIGH-TEMPERATURE PARTS
- HIGH-PRESSURE OIL
- HIGH-PRESSURE FUEL
- HIGH-PRESSURE HOSES AND PIPING
- NOISE
- HANDLING SUSPENSION CYLINDERS, ACCUMULATOR AND GAS SPRINGS
- COMPRESSED AIR
- MAINTENANCE OF AIR CONDITIONER
- DISPOSE OF WASTE MATERIALS
- SELECT WINDOW WASHER FLUID
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- STORING TIRES
Inside this manual
Real pages from this operation & maintenance manual (388 pages). Open the sample pages (PDF, 444 KB)
- Controls and operation, page 143: CONTROL LEVERS AND PEDALS
- Specifications, page 258: TRANSPORTATION
- Maintenance, page 338: MAINTENANCE PROCEDURE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the HM400-3M0 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
Added to your cart. View cart
This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 388 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).