Komatsu Payload Meter III Payload Meter Operation & Maintenance Manual
75 pages · Publication CEAM006803
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- Models
- Payload Meter III
- Manual type
- Operation & Maintenance Manual
- Pages
- 75
- Publication
- CEAM006803
- Condition
- Brand new
What's inside
From the manual's own table of contents: 141 topics. See sample pages (PDF, 590 KB)
- OPERATION SECTION
- Introduction
- Data Summary
- Data Gathering
- COMPONENT DESCRIPTION
- System Diagram
- Suspension Pressure Sensors
- Inclinometer
- Operator Display
- Operator Switch
- Speed Input
- Body-Up Switch
- Brake Lock Switch
- Payload Meter
- Communications Ports
- Keyswitch Input
- Payload Meter Power
- Load Lights
- Wiring and Termination
- TCI Outputs
- OPERATOR’S DISPLAY AND SWITCH
- Reading the Speedometer
- Reading the Load Display
- Using the Operator ID
Show all 141 topics
- Using the Load and Ton Counter
- Total Ton Counter
- Total Load Counter
- Clearing the Counters
- Viewing Live Sensor Data
- Other Display Messages
- PAYLOAD OPERATION & CALCULATION
- Description of Haul Cycle States
- Haul Cycle Description
- Load Calculation
- Carry Back
- Measurement Accuracy
- SOURCES FOR PAYLOAD ERROR
- Payload Error
- Loading Conditions
- Pressure Sensors
- Swingloads
- Speed and Distance
- HAUL CYCLE DATA
- Haul Cycle Warning Flags
- M: Haul Cycle Too Long
- N: Sensor Input Error
- Frame Torque Data
- Sprung Weight Data
- Maximum Speed Data
- Alarm Records
- Fault Code Data
- PC SOFTWARE OVERVIEW
- PC Overview
- System Configuration
- Installing the PLMIII Software
- DOWNLOADING DATA
- PLM III SYSTEM CONFIGURATION
- Starting Communications
- Displayed Payload Units
- Time Units
- Connection Menu
- Connecting to the Payload Meter
- Configure the Payload Meter
- Setting the Date and Time
- Setting the Truck Type
- Setting the Gauge Display Units
- Setting the Frame Serial Number
- Setting the Truck Number
- Setting the Komatsu Distributor
- Setting the Komatsu Customer
- Clean Truck Tare
- Inclinometer Calibration
- DATA ANALYSIS
- Creating a Query
- Sorting on Truck Unit Number
- Sorting on Truck Type
- Sorting on Date Range
- Sorting on Time Range
- Payload Detail Screen
- Creating Reports
- Summary - one page report
- Detailed - multi-page report
- Creating Graphs
- Exporting Data
- CSV Export
- Compressed
- Importing Data
- Deleting Haul Cycle Records
- Viewing Alarms
- Deleting Alarm Records
- TROUBLESHOOTING SECTION
- TROUBLESHOOTING
- Viewing Active Alarms
- Real-Time Data Display
- Testing the Payload Lights
- Creating Log Files of Inputs
- Daily Inspections
- Periodic Maintenance
- Abnormal Displays at Power-Up
- No Payload Display When Keyswitch is Turned ON
- No Display on Speedometer
- No Display on Operator Display
- No Communications With PC
- Load Lights Don’t Light During Loading
- Load Lights Remain ON
- Load Lights Remain ON During Dumping
- Display Doesn't Clear When The Load Is Dumped
- Calibration Problems
- Alarm 1 - Left Front Pressure High
- Alarm 2 - Left Front Pressure Low
- Troubleshoot Wiring to Left Front Suspension
- Alarm 3 - Right Front Pressure High
- Alarm 4 - Right Front Pressure Low
- Troubleshoot Wiring to Right Front Suspension
- Alarm 5 -Left Rear Pressure High
- Alarm 6 - Left Rear Pressure Low
- Troubleshoot Wiring to Left Rear Suspension
- Alarm 7 - Right Rear Pressure High
- Alarm 8 - Right Rear Pressure Low
- Troubleshoot Wiring to Right Rear Suspension
- Alarm 9 - Inclinometer High
- Alarm 10 - Inclinometer Low
- Troubleshoot Inclinometer Wiring
- Alarm 13 - Body Up Input Failure
- Alarm 16 - Memory Write Failure
- Alarm 17 - Memory Read Failure
- Alarm 18
- Alarm 19
- Alarm 22
- Operator Switch Doesn't Work
- Alarm 26 - User Switch Fault - SELECT
- Alarm 27 - User Switch Fault - SET
- Connector Map
- Connectors
- PLMIII CHECK OUT PROCEDURE
- General Description
- Tools Required
- Checkout Procedure
- PLMIII CHECKOUT PROCEDURE CONFIRMATION
- Flashburn Programming
- Confirmation Checklist
Inside this manual
Real pages from this operation & maintenance manual (75 pages). Open the sample pages (PDF, 588 KB)
- Controls and operation, page 14: Operator Switch
- Specifications, page 20: Load Calculation
- Color page, page 65: Payload Meter III
- Color page, page 28: Payload Meter III
- Foldout diagram, page 69: EH6800-9 FEB 05
This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 75 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).