Komatsu PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, PC250LC-6 Hydraulic Excavator Operation & Maintenance Manual
256 pages · Publication CEAM000101
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What's inside
From the manual's own table of contents: 31 sections, 232 entries. See sample pages (PDF, 426 KB)
INTRODUCTION2 topics
- INTENDED USE
- BREAKING IN A NEW MACHINE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR3 topics
- MACHINE SERIAL NO. PLATE POSITION
- ENGINE SERIAL NO. PLATE POSITION
- TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
PRECAUTIONS DURING OPERATION8 topics
- BEFORE STARTING ENGINE
- OPERATING MACHINE
- TRANSPORTATION
- BATTERY
- TOWING
- BUCKET WITH HOOK
- GENERAL PRECAUTIONS
- PRECAUTIONS FOR LIFTING OPERATION
PRECAUTIONS FOR MAINTENANCE2 topics
- BEFORE CARRYING OUT MAINTENANCE
- DURING MAINTENANCE
GENERAL VIEW2 topics
- GENERAL VIEW OF MACHINE
- GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS31 topics
- MACHINE MONITOR
- BASIC CHECK ITEMS
- CAUTION ITEMS
- EMERGENCY STOP ITEMS
- METER DISPLAY PORTION
- SWITCHES
- METER
- SWITCHES
- CONTROL LEVERS, PEDALS
- CEILING WINDOW
- FRONT WINDOW
- DOOR LOCK
- CAP, COVER WITH LOCK
- METHOD OF OPENING AND CLOSING CAP WITH LOCK
- METHOD OF OPENING AND CLOSING COVER WITH LOCK
- HOT/COOL BOX
- LUGGAGE BOX
- ASHTRAY
- CAB HEATER
- CAR RADIO
- EXPLANATION OF COMPONENTS
- LOCATION AND FUNCTION OF CONTROLS
- METHOD OF OPERATION
- PRECAUTIONS WHEN USING
- SPECIFICATIONS
- FUSE
- FUSIBLE LINK
- CONTROLLERS
- TOOL BOX
- GREASE PUMP HOLDER
- HANDLING ACCUMULATOR
OPERATION39 topics
- CHECK BEFORE STARTING ENGINE
- WALK-AROUND CHECK
- CHECK BEFORE STARTING
- ADJUSTMENT BEFORE OPERATION
- OPERATIONS AND CHECKS BEFORE STARTING ENGINE
- STARTING ENGINE
- NORMAL STARTING
- STARTING IN COLD WEATHER
- OPERATIONS AND CHECKS AFTER STARTING ENGINE
- WHEN NORMAL
- IN COLD AREAS
- MOVING MACHINE
- MOVING MACHINE FORWARD
- MOVING MACHINE BACKWARD
- STEERING MACHINE
- STEERING (CHANGING DIRECTION)
- STOPPING MACHINE
- SWINGING
- OPERATION OF WORK EQUIPMENT
- WORKING MODE SELECTION
- PROHIBITIONS FOR OPERATION
- PRECAUTIONS FOR OPERATION
- PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
- HOW TO ESCAPE FROM MUD
- WHEN ONE SIDE IS STUCK
- WHEN BOTH SIDES ARE STUCK
- WORK POSSIBLE USING HYDRAULIC EXCAVATOR
- BACKHOE WORK
- SHOVEL WORK
- DITCHING WORK
- LOADING WORK
- REPLACEMENT AND INVERSION OF BUCKET
- REPLACEMENT
- INVERSION
- PARKING MACHINE
- CHECK AFTER FINISHING WORK
- STOPPING ENGINE
- CHECK AFTER STOPPING ENGINE
- LOCKING AND SECURING MACHINE
TRANSPORTATION2 topics
- LOADING, UNLOADING WORK
- PRECAUTIONS FOR TRANSPORTATION
COLD WEATHER OPERATION5 topics
- PRECAUTIONS FOR LOW TEMPERATURE
- FUEL AND LUBRICANTS
- BATTERY
- PRECAUTIONS AFTER COMPLETION OF WORK
- AFTER COLD WEATHER
LONG-TERM STORAGE4 topics
- BEFORE STORAGE
- DURING STORAGE
- AFTER STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLESHOOTING11 topics
- PHENOMENA THAT ARE NOT FAILURES
- METHOD OF TOWING MACHINE
- METHOD FOR USING LIGHT-WEIGHT TOWING HOLE
- PRECAUTIONS ON PARTICULAR JOBSITES
- IF BATTERY IS DISCHARGED
- STARTING ENGINE WITH BOOSTER CABLE
- OTHER TROUBLE
- ELECTRICAL SYSTEM
- CHASSIS
- ENGINE
- ELECTRONIC CONTROL SYSTEM
OUTLINES OF SERVICE7 topics
- OUTLINE OF OIL, FUEL, COOLANT
- FUEL
- GREASE
- STORING OIL AND FUEL
- FILTERS
- OUTLINE OF ELECTRICAL SYSTEM
- OUTLINE OF HYDRAULIC SYSTEM
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE1 topic
- ENGINE OIL SPECIFICATION
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS2 topics
- INTRODUCTION OF NECESSARY TOOLS
- TORQUE LIST
MAINTENANCE SCHEDULE CHART1 topic
- MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER
SERVICE PROCEDURE56 topics
- INITIAL 250 HOURS SERVICE
- WHEN REQUIRED
- CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
- CLEAN INSIDE OF COOLING SYSTEM
- CHECK AND ADJUST TRACK TENSION
- CHECK ENGINE INTAKE AIR HEATER (ELECTRICAL)
- INSTALLATION OF BUCKET TEETH (ESCO VERTALOK® TYPE)
- INSTALLATION OF BUCKET TEETH (ESCO SUPERV ® TYPE)
- REMOVAL OF BUCKET TEETH (ESCO VERTALOK® TYPE)
- REMOVAL OF BUCKET TEETH (ESCO SUPERV ® TYPE)
- ADJUST BUCKET CLEARANCE
- CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
- CHECK AND ADJUST AIR CONDITIONER
- REPLACE ADDITIONAL BREAKER FILTER ELEMENT
- CLEAN INLINE FILTER (CYLINDRICAL HOUSING)
- CLEAN INLINE FILTER (RECTANGULAR HOUSING)
- CHECK BEFORE STARTING
- CHECK COOLANT LEVEL, ADD COOLANT
- CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
- CHECK FUEL LEVEL, ADD FUEL
- CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
- CHECK AIR CLEANER FOR CLOGGING
- CHECK ELECTRIC WIRING
- EVERY 100 HOURS SERVICE
- LUBRICATING
- CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
- DRAIN WATER AND SEDIMENT FROM FUEL TANK
- EVERY 250 HOURS SERVICE
- CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
- CHECK LEVEL OF BATTERY ELECTROLYTE
- REPLACE HYDRAULIC FILTER ELEMENT
- LUBRICATE SWING CIRCLE
- CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
- CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
- EVERY 500 HOURS SERVICE
- REPLACE FUEL FILTER CARTRIDGE
- CHECK SWING PINION GREASE LEVEL, ADD GREASE
- CLEAN INTERNAL AND EXTERNAL AIR FILTERS OF AIR CONDITIONER SYSTEM
- REPLACE HYDRAULIC TANK BREATHER ELEMENT
- EVERY 1000 HOURS SERVICE
- CHANGE OIL IN SWING MACHINERY CASE
- CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
- CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
- CHECK PLAY OF TURBOCHARGER ROTOR
- CHECK AND ADJUST VALVE CLEARANCE
- CHECK FAN BELT TENSIONER BEARING, BELT AND FAN HUB
- CHECK FAN BELT TENSION
- EVERY 2000 HOURS SERVICE
- CHANGE OIL IN FINAL DRIVE CASE
- CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
- CLEAN, CHECK TURBOCHARGER
- CHECK ALTERNATOR, STARTING MOTOR
- CHANGE ANTIFREEZE
- CHECK AND ADJUST VALVE CLEARANCE
- EVERY 4000 HOURS SERVICE
- CHECK WATER PUMP
Show all 31 sections
GENERAL PRECAUTIONS2 topics
- PRECAUTIONS RELATED TO SAFETY
- PRECAUTIONS WHEN INSTALLING ATTACHMENTS
HANDLING BUCKET WITH HOOK3 topics
- CHECK FOR DAMAGE TO BUCKET WITH HOOK
- PROHIBITED OPERATIONS
- PRECAUTIONS DURING OPERATIONS
HANDLING AIR CONDITIONER2 topics
- GENERAL LOCATIONS ON CONTROL PANEL
- PRECAUTIONS WHEN USING AIR CONDITIONER
MACHINES READY FOR ATTACHMENTS7 topics
- EXPLANATION OF COMPONENTS
- HYDRAULIC CIRCUIT
- CONNECTING HYDRAULIC CIRCUIT
- ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE
- OPERATION
- LONG-TERM STORAGE
- SPECIFICATIONS
INTRODUCTION OF ATTACHMENTS4 topics
- BUCKET SELECTION
- BUCKET INSTALLATION COMBINATIONS
- SELECTION OF TRACK SHOES
- BACKHOE CONTROL PATTERN CONVERSION
EXTENDING MACHINE SERVICE LIFE7 topics
- HYDRAULIC BREAKER
- CRUSHER
- GRAPPLE
- BUCKET WITH THUMB GRAPPLE
- ROTATING GRAPPLE
- SHEAR
- HYDRAULIC PILE DRIVER
Inside this manual
Real pages from this operation & maintenance manual (256 pages). Open the sample pages (PDF, 425 KB)
- Controls and operation, page 112: 12. OPERATION
- Maintenance, page 205: 500 HOURS SERVICE
- Specifications, page 223: 25. SPECIFICATIONS
Other manuals for this machine
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 256 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).