Komatsu PC200-8, PC200LC-8, PC240LC-8 Hydraulic Excavator Operation & Maintenance Manual
409 pages · Publication KEAM042800
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What's inside
From the manual's own table of contents: 75 sections, 281 entries. See sample pages (PDF, 387 KB)
INTRODUCTION4 topics
- USE OF MACHINE
- DIRECTIONS OF MACHINE
- VISIBILITY FROM OPERATOR'S SEAT
- PROTECTIVE STRUCTURE
PRODUCT INFORMATION4 topics
- PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- EPA REGULATIONS, ENGINE NUMBER PLATE
- SERVICE METER LOCATION
- YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
SAFETY LABELS2 topics
- LOCATION OF SAFETY LABELS
- SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE11 topics
- PRECAUTIONS BEFORE STARTING OPERATION
- PREPARATIONS FOR SAFE OPERATION
- FIRE PREVENTION
- PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- DO NOT GET CAUGHT IN WORK EQUIPMENT
- PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS
- UNAUTHORIZED MODIFICATION
- PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- PRECAUTIONS RELATED TO CAB GLASS
- PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION5 topics
- PRECAUTIONS FOR JOBSITE
- STARTING ENGINE
- OPERATION
- TRANSPORTATION
- TOWING
MONITORING SYSTEM7 topics
- Basic Operation of Machine Monitor
- Emergency Monitors
- Caution Monitors
- Basic Check Monitors
- Meter Display Portion
- Monitor Switches Portion
- Handling Function Switches
Show all 75 sections
AIR CONDITIONER CONTROLS4 topics
- Air Conditioner Control Panel
- Method of Operation
- Use Air Conditioner with Care
- Inspection and maintenance of Air Conditioner Equipped Machine
RADIO3 topics
- Control Panel
- Controls of Radio
- Use Radio with Care
AUXILIARY ELECTRIC POWER2 topics
- 24V Power Source
- 12V Power Source
TOOL BOX2 topics
- GREASE PUMP HOLDER
- FIRE EXTINGUISHER
MACHINE OPERATIONS AND CONTROLS39 topics
- BEFORE STARTING ENGINE
- Walk-around Checks
- Checks Before Starting
- Adjustment
- Seat Belt
- Operations Before Starting Engine
- AFTER STARTING ENGINE
- Breaking-in the New Machine
- Engine Warm Up
- Hydraulic Equipment Warm Up
- Operation After Completion Of Warm-Up Operation
- STOPPING THE ENGINE
- MACHINE OPERATION
- Preparations for Moving the Machine
- Moving Machine Forward
- Moving Machine Backward
- Stopping Machine
- STEERING THE MACHINE
- Steering
- SWINGING
- WORK EQUIPMENT CONTROLS AND OPERATIONS
- WORKING MODE
- PROHIBITED OPERATIONS
- GENERAL OPERATION INFORMATION
- TRAVELING ON SLOPES
- ESCAPE FROM MUD
- Track on One Side Stuck
- Tracks on Both Sides Stuck
- RECOMMENDED APPLICATIONS
- Backhoe Work
- Shovel Work
- Ditching Work
- Loading Work
- BUCKET REPLACEMENT AND INVERSION
- Replacement
- Inversion
- PARKING MACHINE
- MACHINE INSPECTION AFTER DAILY WORK
- LOCKING
TRANSPORTATION5 topics
- TRANSPORTATION PROCEDURE
- LOADING AND UNLOADING WITH TRAILER
- Loading
- Securing Machine
- Unloading
LIFTING MACHINE2 topics
- Standard Specification Machine
- Machines With Lifting Hook
COLD WEATHER OPERATION INFORMATION3 topics
- Fuel and Lubricants
- Cooling System Coolant
- Battery
DISCHARGED BATTERY3 topics
- Battery Removal and Installation
- Battery Charges
- Starting Engine with Booster Cables
OTHER TROUBLE5 topics
- Electrical System
- Chassis
- Engine
- Electronic Control System
- Point of Contact to Telephone when Error Occurs
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC7 topics
- FUEL
- COOLANT AND WATER FOR DILUTION
- GREASE
- CARRYING OUT KOWA (Komatsu Oil Wear Analysis)
- STORING OIL AND FUEL
- FILTERS
- ELECTRIC SYSTEM MAINTENANCE
WEAR PARTS1 topic
- WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT1 topic
- GENUINE OIL
TIGHTENING TORQUE SPECIFICATIONS1 topic
- TIGHTENING TORQUE LIST
SAFETY CRITICAL PARTS1 topic
- SAFETY CRITICAL PARTS LIST
MAINTENANCE SCHEDULE2 topics
- MAINTENANCE SCHEDULE CHART
- MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
MAINTENANCE PROCEDURE32 topics
- INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
- WHEN REQUIRED
- CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
- CLEAN INSIDE OF COOLING SYSTEM
- CHECK AND TIGHTEN TRACK SHOE BOLTS
- CHECK AND ADJUST TRACK TENSION
- REPLACE BUCKET TEETH (VERTICAL PIN TYPE)
- REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
- ADJUST BUCKET CLEARANCE
- CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
- CHECK AND MAINTENANCE AIR CONDITIONER
- WASH WASHABLE FLOOR
- CHECK GAS SPRING
- BLEEDING AIR FROM HYDRAULIC SYSTEM
- CHECK BEFORE STARTING
- EVERY 100 HOURS MAINTENANCE
- LUBRICATING
- EVERY 250 HOURS MAINTENANCE
- CHECK LEVEL OF BATTERY ELECTROLYTE
- CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
- EVERY 500 HOURS MAINTENANCE
- LUBRICATE SWING CIRCLE
- CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
- REPLACE FUEL PRE-FILTER CARTRIDGE
- CHECK SWING PINION GREASE LEVEL, ADD GREASE
- COOLER FINS, AND AIR CONDITIONER CONDENSER FINS
- (only machines equipped with air conditioner)
- CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS
- REPLACE BREATHER ELEMENT IN HYDRAULIC TANK
- CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
- CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
EVERY 1000 HOURS MAINTENANCE8 topics
- REPLACE HYDRAULIC OIL FILTER ELEMENT
- CHANGE OIL IN SWING MACHINERY CASE
- CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
- REPLACE FUEL MAIN FILTER CARTRIDGE
- INTERIOR
- CHECK ALL TIGHTENING POINTS OF ENGINE EXHAUST PIPE CLAMPS
- CHECK FAN BELT TENSION AND REPLACE FAN BELT
- CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (for breaker)
EVERY 2000 HOURS MAINTENANCE5 topics
- CHANGE OIL IN FINAL DRIVE CASE
- CLEAN HYDRAULIC TANK STRAINER
- CIRCUIT)
- CHECK ALTERNATOR
- CHECK ENGINE VALVE CLEARANCE, ADJUST
EVERY 4000 HOURS MAINTENANCE6 topics
- CHECK WATER PUMP
- CHECK VIBRATION DAMPER
- CHECK STARTING MOTOR
- REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)
- CHECK FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
- CHECK OPERATING CONDITION OF COMPRESSOR
EVERY 5000 HOURS MAINTENANCE1 topic
- CHANGE OIL IN HYDRAULIC TANK
EVERY 8000 HOURS MAINTENANCE2 topics
- REPLACE HIGH-PRESSURE PIPING CLAMP
- REPLACE FUEL SPRAY PREVENTION CAP
GENERAL PRECAUTIONS FOR SAFETY4 topics
- PRECAUTIONS WHEN SELECTING
- READ THE INSTRUCTION MANUAL THOROUGHLY
- PRECAUTIONS WHEN REMOVING OR INSTALLING
- PRECAUTIONS WHEN USING
BUCKET WITH HOOK1 topic
- HOOK CONDITION
MACHINE READY FOR ATTACHMENT17 topics
- LOCATIONS
- HYDRAULIC CIRCUIT
- Switching Hydraulic Circuit
- Adjusting Oil Flow
- Switching Between Breaker and General Attachment
- Hydraulic Circuit Connection
- Oil Flow Path
- Replace Additional Breaker Filter Element
- Replace Additional Breaker Pilot Filter Element
- ATTACHMENT REMOVAL AND INSTALLATION
- Attachment Removal
- Attachment Installation
- ATTACHMENT OPERATIONS
- When Using Breaker
- When Using General Attachment Such as Crusher
- LONG TERM STORAGE
- SPECIFICATIONS
ATTACHMENT GUIDE15 topics
- ATTACHMENT COMBINATIONS
- TRACK SHOES SELECTION
- BUCKET TEETH SELECTION
- Teeth Selection
- Selection Guide for Horizontal or Vertical Pin Type Tooth
- HANDLING OF RUBBER PAD SHOE AND ROAD LINER
- Working Environment
- Working Conditions
- Storage and Maintenance
- Extent of Damage to Rubber
- Check Road Liner
- Replace Road Liner
- TRAPEZOIDAL BUCKET
- HANDLING EXTENSION ARM
- HANDLING CLAMSHELL BUCKET
RECOMMENDED ATTACHMENT OPERATIONS1 topic
- HYDRAULIC BREAKER
Inside this manual
Real pages from this operation & maintenance manual (409 pages). Open the sample pages (PDF, 386 KB)
- Controls and operation, page 193: MACHINE OPERATIONS AND CONTROLS
- Maintenance, page 289: MAINTENANCE PROCEDURE
- Specifications, page 361: SPECIFICATIONS
Other manuals for this machine
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 409 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).