Komatsu PC200LL-8, PC220LL-8 Logging Excavator Operation & Maintenance Manual

Name: Komatsu PC200LL-8, PC220LL-8 Logging Excavator Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM001604
Price: 69.71 USD
Availability: InStock

401 pages · Publication CEAM001604

$69.71

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Models: PC200LL-8, PC220LL-8
Serial coverage: PC200LL-8 A87001 and up, PC220LL-8 A87001 and up
Manual type: Operation & Maintenance Manual
Pages: 401
Publication: CEAM001604
Condition: Brand new

Komatsu PC200LL-8, PC220LL-8 Logging Excavator Operation & Maintenance Manual, publication CEAM001604

What's inside

From the manual's own table of contents: 394 topics. See sample pages (PDF, 438 KB)

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FOREWORD
SAFETY INFORMATION
Signal Words
Other Signal Words
Safety Labels
Examples of Safety Labels
INTRODUCTION
Directional Reference of Machine
BREAKING IN THE MACHINE
PRODUCT INFORMATION
Machine Serial Number Plate and its Location
EPA* Regulations, Engine Serial Number Plate and its Location
Service Meter Location
Komatsu Forestry Front Serial Number Plate
Your Machine Serial Numbers and Distributor
SAFETY AND WARNING DECALS
Normal Excavator Decals
Unique Safety Decals for Log Loader and Road Builder Excavators
GENERAL SAFETY RULES AND PRECAUTIONS
General Safety Rules
Unauthorized Modifications
General Safety at Job Site
If Problems are Found
Safety Equipment

Show all 394 topics

Keep Machine Clean
Keep Operator's Compartment Clean
Leaving Operator's Seat with Lock
Clothing and Personal Protective Items
Fire Extinguisher and First Aid Kit
Handrails and Steps
Mounting and Dismounting
No Persons on Attachments
Do Not Get Caught In
Burn Prevention
Hot coolant
Hot oil
Fire and Explosion Prevention
Fire Caused by Fuel or Oil
Fire Caused by Accumulation of Flammable Material
Fire Coming from Electric Wiring
Fire Coming from Hydraulic Line
Action if Fire Occurs
Windshield Washer Fluid
Falling Objects, Flying Objects and Intruding Objects Prevention
Inside Operator’s Compartment
Precautions for Attachments
Quick Coupler Attachment
Large Attachments and Combinations
Safety at Jobsite
Working on Loose Ground
Working Clearances
Ensure Good Visibility
Ventilation for Enclosed Area
Signalman's Signal and Signs
Emergency Exit from Operator's Cab
Asbestos Dust Hazard Prevention
SAFETY MACHINE OPERATION
Starting Engine
Checks Before Starting Engine
Safety Rules for Starting Engine
Starting Engine in Cold Weather
OPERATION
Checks Before Operation
Safety Rules for Changing Machine Directions
SAFETY RULES FOR TRAVEL
Traveling with Carriage Reversed
Traveling on Slopes
Operations on Slopes
Avoiding Dangerous Situations
Operation for Lifting Objects
Digging Hard Rocky Ground
Sudden Lever Shifting High Speed Travel
Operations on Snow
Parking Machine
TRANSPORTATION
Loading and Unloading
Shipping the Machine
BATTERY
Battery Hazard Prevention
Starting Engine with Booster Cables
TOWING
Safety Rules for Towing
LIFTING OBJECTS WITH BUCKET
Safety Rules for Lifting Objects
SAFETY MAINTENANCE INFORMATION
Warning Tag
Equipment Storage
Keep Work Place Clean and Tidy
Appoint Leader when Working with Others
Working Under the Machine
Using Drop Lamps
Keeping the Machine Clean
Stop Engine before carrying out Maintenance
Two Workers for Maintenance when Engine is Running
Proper Tools
Accumulator
Handling Gas Spring
Personnel
Rules for Refueling the Machine
Cooling System Precautions
Attachments
Work under the Machine
Noise
When Using Hammer
Welding, Grinding or Cutting
Starting Precautions
Safety First when using High-pressure Grease to Adjust Track Tension
Do not Disassemble Recoil Springs
Safety Rules for High-pressure Oil
Precaution for High Fuel Pressure
Safety Handling High-pressure Hoses
Precaution for High Voltage
High Temperatures Areas
Disposal of Waste Materials
Air Conditioner Maintenance
Compressed Air
Periodic Replacement of Safety Critical Parts
GENERAL VIEW
General View of Log Loader Machine
General View of Road Builder Machine
General View Controls and Gauges
EXPLANATION OF COMPONENTS
Machine Monitor
Basic Operation of Machine Monitor
Starting Engine when Situation is Normal
Stopping Engine when Situation is Normal
If there is Abnormality when Starting Engine
If any Abnormality Occurs During Operation
Basic Check Monitors
Radiator Water Level Monitor
Engine Oil Level Monitor
Maintenance Interval Monitor
Caution Monitors
Charge Level Monitor
Fuel Level Monitor
Air Cleaner Clogging Monitor
Engine Coolant Temperature Monitor
Water Separator Monitor
Hydraulic Oil Temperature Monitor
Emergency Monitors
Engine Oil Pressure Monitor
Meter Display Portion
Pilot Display
Gauges and Meters
Monitor Switches
Working Mode Selector Switch
Auto-deceleration Switch
Travel Speed Selector Switch
Wiper Switch
Window Washer Switch
Buzzer Cancel Switch
Function Switches
Air Conditioner Switch
Handling Function Switches
Camera Screen Selector Mode Switch
Operations on Camera 1 Image Display Screen
Operations on Camera 2 Image Display Screen
Other Mode Operations when Displaying Camera Image
Action when Warning is Generated when Displaying Camera Image
Service Meter/Clock Display Selector Switch
Maintenance Selector Switch
Operations on Maintenance List Screen
Operations on Maintenance Interval Reset Screen
User Mode Selector Switch
SWITCHES
Starting Switch
Fuel Control Dial
Cigarette Lighter
Swing Lock Switch
Lamp Switch
Joystick Switches
R.H. Switches
L.H. Switches
Room Lamp Switch
Emergency Pump Drive Switch
Swing Brake Cancel Switch
Soft Swing Switch
CONTROL LEVERS AND PEDALS
Lock Lever
Travel Levers
Work Equipment Control Lever
Sun Roof
Windshield
Emergency Escape Hammer
Door Lock
Cap With Lock
Drink Box
Magazine Box
Ashtray
Air Conditioner Controls
Method of Operation
Radio
Control Panel
Controls Of Radio
Auxiliary Electric Power
24V power source
12V power source
Fuse
Fusible Link
Controller
Grease Gun Holder
Fire Extinguisher
MACHINE OPERATIONS AND CONTROLS
Before Starting Engine
Walk-around Checks
Checks Before Starting
Adjustment
Seat Adjustment
Rearview Mirrors
Seat Belt Inspection
Adjusting Angle of Rear View Camera
Operations Before Starting Engine
Turbo Protect Function
After Starting Engine
Breaking-in the New Machine
Engine Warm Up
Hydraulic System Warm-up
After Completion of Warming-up Operation
Stopping the Engine
MACHINE OPERATION
Preparations for Moving the Machine
Moving Machine Forward
Moving Machine Backward
Stopping Machine
Steering The Machine
Swinging
WORK EQUIPMENT CONTROLS AND OPERATIONS
Working Mode
Working Mode Switch
One-Touch Power Max. Switch
PROHIBITED OPERATIONS
GENERAL OPERATION INFORMATION
Escape From Mud
RECOMMENDED APPLICATIONS
BUCKET REPLACEMENT AND ROTATION
CHECK AFTER SHUT OFF ENGINE
MACHINE INSPECTION AFTER DAILY WORK
Locking
Transportation Procedure
Loading And Unloading With Trailer
Loading
Securing Machine
Stowing Radio Antenna
Machines With Cab Riser
Unloading
LONG DISTANCE TRANSPORT MODE
Normal Mode Display
Long Distance Transport Mode Display
Lifting Machine
COLD WEATHER OPERATION
Cold Weather Operation Information
Fuel and Lubricants
Cooling System Coolant
After Daily Work Completion
After Cold Weather Season
LONG TERM STORAGE
Before Storage
During Storage
After Storage
Starting Machine after Long-term Storage
TROUBLES AND ACTIONS
Running Out of Fuel
Phenomena that are not Failures
Towing the Machine
Lightweight Towing Hole
Severe Job Condition
Discharged Battery
Other Trouble
Electrical System
Chassis
Engine
ELECTRONIC CONTROL SYSTEM
Point of Contact to Telephone when Error Occurs
MAINTENANCE INFORMATION
Komatsu Genuine Lubricants
OUTLINE OF SERVICE
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
Fuel
Coolant and Water for Dilution
Grease
Carrying Out KOWA (Komatsu Oil Wear Analysis)
Storing Oil And Fuel
Filters
ELECTRIC SYSTEM MAINTENANCE
WEAR PARTS
Wear Parts List
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
TORQUE SPECIFICATIONS
Torque List
Torque of Bolts
Torque of Hose Nuts
Torque of Split Flange Bolts
Torque for Flared Nuts
Torque for O-ring Boss Piping Joints
Torque for O-ring Boss Plugs
Torque for Hoses (Taper Seal Type and Face Seal Type)
SAFETY CRITICAL PARTS
Safety Critical Parts List
MAINTENANCE SCHEDULE
Maintenance Schedule Chart
Maintenance Interval for Hydraulic Breaker
MAINTENANCE PROCEDURE
Initial 10 Hours Maintenance
Initial 250 Hours Maintenance (Only After the First 250 Hours)
Initial 500 Hours Maintenance (Only After the First 500 Hours)
When Required
Check, Clean and Replace Air Cleaner Element
Clean Inside of Cooling System
Check and Tighten Track Shoe Bolts
Check and Adjust Track Tension
Replace Bucket Teeth (Vertical Pin Type)
Replace Bucket Teeth (Horizontal Pin Type)
Adjust Bucket Clearance
Check Window Washer Fluid Level, Add Fluid
Check and Maintenance Air Conditioner
Wash Washable Floor
Check Gas Spring
Bleeding Air from Hydraulic System
Check Before Starting
Every 100 Hours Maintenance
Lubricating Road Builder
Lubricating Log Loader
Every 250 Hours Maintenance
Check Level of Battery Electrolyte
Check Air Conditioner Compressor Belt Tension, Adjust
Every 500 Hours Maintenance
Lubricating
Lubricate Swing Circle
Change Oil in Engine Oil Pan
Replace Engine Oil Filter Cartridge
Replace Fuel Pre-filter Cartridge
Check Swing Pinion Grease Level, Add Grease
and Condenser Fins (only Machines Equipped with Air Conditioner)
Clean Air Conditioner Fresh/Recirc Filters
Replace Breather Element in Hydraulic Tank
(PC200LL-8) Check Oil Level in Swing Machinery Case, Add Oil
(PC220LL-8) Check Oil Level in Swing Machinery Case, Add Oil
Check Oil Level in Final Drive Case, Add Oil
Every 1000 Hours Maintenance
Replace Hydraulic Oil Filter Element
(PC200LL-8) Change Oil in Swing Machinery Case
(PC220LL-8) Change Oil in Swing Machinery Case
Check Oil Level in Damper Case, Add Oil
Replace Fuel Main Filter Cartridge
Check all Tightening Points of Engine Exhaust Pipe Clamps
Check Fan Belt Tension and Replace Fan Belt
Check Nitrogen Gas Charge Pressure in Accumulator (for Breaker)
Every 2000 Hours Maintenance
Change Oil in Final Drive Case
Clean Hydraulic Tank Strainer
Checking Charge Pressure of Nitrogen Gas in Accumulator (for Control Circuit)
Function of Accumulator
Checking Function of Accumulator
Method of Releasing Pressure in Hydraulic Circuit
Check Alternator, Starting Motor
Check Engine Valve Clearance, Adjust
Every 4000 Hours Maintenance
Check Water Pump
Check Vibration Damper
Check Starting Motor
Replace Accumulator (or Control Circuit)
Check for Looseness of High-pressure Piping Clamp, Hardening Of Rubber
Check for Missing Fuel Spray Prevention Cap, Hardening Of Rubber
Check Operating Condition of Compressor
Every 5000 Hours Maintenance
Change Oil in Hydraulic Tank
Every 8000 Hours Maintenance
Replace Fuel Spray Prevention Cap
Replace High-pressure Piping Clamp
SPECIFICATIONS
Dimensions (PC200LL-8)
Road Builder
Log Loader – 36 Ft Komatsu Forest Front
Dimensions (PC220LL-8)
Log Loader – 38 Ft Komatsu Forest Front
Working Ranges
PC200LL-8 Log Loader – 36 Ft Komatsu Forest Front
PC220LL-8 Log Loader – 38 Ft Komatsu Forest Front
GENERAL PRECAUTIONS FOR SAFETY
Precautions When Selecting
Read The Instruction Manual Thoroughly
Precautions When Removing Or Installing
Precautions When Using
BUCKET WITH HOOK
Hook Condition
ATTACHMENT GUIDE
Attachment Combinations
Track Shoes Selection
Bucket Teeth Selection
Trapezoidal Bucket
Handling Extension Arm
Handling Clamshell Bucket
HANDLING MACHINES EQUIPPED WITH KOMTRAX
Basic Precautions

Inside this manual

Real pages from this operation & maintenance manual (401 pages). Open the sample pages (PDF, 437 KB)

Sample pages from the Komatsu PC200LL-8, PC220LL-8 Logging Excavator Operation & Maintenance Manual: Specifications, Controls and operation, Maintenance

Specifications, page 205: Rearview Mirrors
Controls and operation, page 235: WORK EQUIPMENT CONTROLS AND OPERATIONS
Maintenance, page 361: MAINTENANCE

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PC200LL-8, PC220LL-8 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual CEAM001604$69.71

Service manuals

Service Manual CEBM001505 · 1,317 pagesCovers PC200LL-8, PC220LL-8Serial: A87001 and up$139.79Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 401 pages

Quantity one is the manual described above.

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