Komatsu PC3000-6 Hydraulic Mining Shovel Operation & Maintenance Manual
403 pages · Publication OMPC30006224
Added to your cart. View cart
- Models
- PC3000-6
- Serial coverage
- PC3000-6 6224
- Manual type
- Operation & Maintenance Manual
- Pages
- 403
- Publication
- OMPC30006224
- Condition
- Brand new
What's inside
From the manual's own table of contents: 4 sections, 148 entries. See sample pages (PDF, 393 KB)
INTRODUCTION5 topics
- CONTENTS OF THE BINDER
- DIVISION OF THE BINDER
- DESIGNATED USE OF THE SHOVEL
- DELIVERY OF THE SHOVEL
- EXPLANATION OF ABBRE VIA TIONS
SAFETY10 topics
- SAFETY INSTRUCTIONS
- WARNINGS AND SYMBOLS
- BASIC OPERATION AND DESIGNATED USE OF THE HYDRAULIC SHOVEL
- ORGANIZATIONAL MEASURES
- SELECTION AND QUALIFICATION OF PERSONNEL - BASIC RESPONSIBILITIES
- SAFETY INSTRUCTIONS GOVERNING SPECIFIC OPERATIONAL PHASES
- WARNING OF SPECIAL DANGERS
- TRANSPORTING AND TOWING -RECOMMISSIONING
- SPECIAL SAFETY EQUIPMENT
- SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEAN STANDARD)
OPERATION71 topics
- FOREWORD
- CONSTRUCTION OF THE SHOVEL
- OVERALL VIEW
- UNDERCARRIAGE AND SUPERSTRUCTURE
- HYDRAULICALLY OPERATED ACCESS LADDER
- EMERGENCY ESCAPE LADDER
- ENGINE OIL MANAGEMENT SYSTEM
- OPERATOR’S CAB - CONTROLS
- CONTROLS WITH BACKHOE ATTACHMENT
- CONTROLS WITH BOTTOM DUMP BUCKET
- OPERATOR’S CONSOLE
- ELECTRONIC TEXT MONITORING SYSTEM ETM
- INTRODUCTION
- SYSTEM COMPONENTS
- FUNCTIONS OF THE ETM SYSTEM
- DISPLAY THE CONTENTS OF THE RECORD (PROTOCOL) MEMORY
- SEVERAL MESSAGE CONDITIONS OCCUR AT THE SAME TIME
- SETTINGS OF THE TEXT DISPLAY UNIT
- OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
- MACHINERY HOUSE
- EMERGENCY ENGINE SHUTDOWN SWITCHES
- ELECTRICAL EQUIPMENT IN CAB BASE
- SWITCH BOX (X2) IN CAB BASE
- CHECKS BEFORE STARTING THE ENGINE
- STARTING THE ENGINE
- STARTING PROCEDURE
- MOVING THE SHOVEL
- TRAVEL CONTROL WITH FOOT PEDALS
- TRAVELLING INSTRUCTIONS
- SLEWING AND BRAKING THE SUPERSTRUCTURE
- SLEWING THE SUPERSTRUCTURE
- WORKING WITH THE ATTACHMENT
- MACHINES EQUIPPED WITH”EURO” CONTROL SYSTEM
- MACHINES EQUIPPED WITH”KMG” CONTROL SYSTEM
- BOTTOM DUMP BUCKET
- DROP BALL OPERATION
- COMBINED OPERATION CYCLES
- WORKING INSTRUCTIONS
- STABILITY OF THE SHOVEL
- SHOVEL OPERATION
- PARKING THE SHOVEL
- STOPPING THE ENGINE
- RELIEVE PRESSURE IN THE HYDRAULIC SYSTEM
- AUTOMATIC LUBRICATION SYSTEMS
- OPERATION OF THE AUTOMATIC LUBRICATION SYSTEMS
- FIRE DETECTION AND SUPPRESSION SYSTEM
- HIGH LEVEL ALARM ”FIRE
- ENGINE SHUT-DOWN THROUGH FUEL SHUT-OFF SOLENOID VALVE
- ACTUATION MODES OF THE FIRE SUPPRESSION SYSTEM
- CENTRAL REFILLING SYSTEM
- SYSTEMS CONNECTED TO THE REFILLING SYSTEM
- OPERATING THE HYDRAULIC SERVICE ARM
- RECEIVER PANEL WITH MONITOR BOX
- TRANSFER PUMP FOR HYDRAULIC OIL
- OPERATING THE TRANSFER PUMP
- FUNCTIONS OF THE TRANSFER PUMP
- WORK ON THE LOADER ATTACHMENT
- SHOVEL
- DISASSEMBLING OF THE SHOVEL
- TRANSPORTATION AND LIFTING
- RETRIEVAL PROCEDURE
- SHOVEL STORAGE
- PREPARING FOR STORAGE
- ONE MONTH REPETITIVE SERVICE PERIOD
- SIX MONTH REPETITIVE SERVICE PERIOD
- PREPARING FOR OPERATION
- TROUBLE SHOOTING
- ENGINE
- HYDRAULIC SYSTEM
- FINAL DRIVES AND SWING GEAR
- CRAWLER TRACKS
MAINTENANCE58 topics
- PRECAUTIONS FOR MAINTENANCE
- FUEL AND LUBRICANTS
- FILLING CAPACITIES
- STANDARD TORQUE LIST
- LUBRICATION AND MAINTENANCE SCHEDULE
- INITIAL SERVICING
- PERIODIC SERVICING INTERVALS
- PERIODIC SERVICING SCHEDULE
- SYSTEM
- RESETTING THE ENGINE OIL BURNING SYSTEM CENTINEL
- MAINTENANCE OF THE ENGINE
- WHEN NECESSARY
- ENGINE AIR CLEANER MAINTENANCE
- SWING CIRCLE TOOTHING LUBRICATION
- AUTOMATIC LUBRICATION SYSTEMS FILL GREASE CONTAINERS
- TRACK ROLLERS AND GUIDE WHEELS - REPLACE FLOATING SEALS
- COLD STARTING AID, REPLACE FLUID CYLINDER
- EVERY 10 OPERATING HOURS OR DAILY
- WALK - AROUND INSPECTION
- AIR CLEANER - CLEAN PRE-CLEANER
- RADIATOR - CHECK COOLANT LEVEL
- TRACK GROUPS - CLEAN
- FUEL SYSTEM WATER SEPARATOR - DRAIN WATER
- EVERY 50 OPERATING HOURS OR WEEKLY
- SWING GEAR AND MOTOR ADAPTER HOUSING - CHECK OIL LEVEL
- LEVELS
- PTO (PUMP DISTRIBUTOR GEAR) - CHECK OIL LEVEL
- HYDRAULIC ACCESS LADDER - CHECK SAFETY SENSOR
- HYDRAULIC OIL COOLERS - INSPECT AND CLEAN IF NECESSARY
- EVERY 250 OPERATING HOURS OR MONTHLY
- AIR CONDITIONING COMPRESSOR - CHECK DRIVE BELT TENSION
- GENERATOR - CHECK BELT TENSION
- SIGNAL HORN COMPRESSOR - LUBRICATE
- HYDRAULIC OIL COOLER FAN - CHECK CONDITION AND FASTENING
- BREATHER FILTER
- CAB AIR CLEANER - CLEAN OR REPLACE FILTER ELEMENT
- WINDSHIELD WASHER RESERVOIR - CHECK FLUID LEVEL
- AIR CONDITIONING FOR OPERATOR’S CAB - CHECK REFRIGERANT LEVEL
- EVERY 500 OPERATING HOURS OR MONTHLY
- BATTERIES - CHECK FLUID LEVEL
- FLEXIBLE DRIVE COUPLING - CHECK OIL LEVEL
- FUEL TANK - DRAIN CONDENSATION
- CRAWLER TRACK - INSPECTION
- EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
- HIGH STRENGTH BOLT CONNECTIONS - CHECK TORQUE LOAD
- HYDRAULIC SYSTEM - FILTER SERVICE
- SIGNAL HORN COMPRESSOR - CLEAN AND LUBRICATE
- HYDRAULIC OIL COOLER - INSPECT AND LUBRICATE DOOR HINGES
- MACHINERY HOUSE DOORS - INSPECT AND LUBRICATE DOOR HINGES
- EVERY 2000 OPERATING HOURS OR YEARLY
- EMERGENCY ESCAPE LADDER - INSPECTION
- EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
- SWING GEAR AND MOTOR ADAPTER HOUSING - CHANGE OIL
- TRAVEL GEARS, BRAKE AND MOTOR ADAPTER HOUSINGS - CHANGE OIL
- PTO (PUMP DISTRIBUTOR GEAR) - CHANGE OIL
- FIRE PREVENTION
- WELD REPAIRS
- AFTER FINISHING THE REPAIR WELDINGS ON THE SUPERSTRUCTURE
Inside this manual
Real pages from this operation & maintenance manual (403 pages). Open the sample pages (PDF, 392 KB)
- Specifications, page 25: 2.1 SAFETY INSTRUCTIONS
- Controls and operation, page 163: 3.12 WORKING WITH THE ATTACHMENT
- Maintenance, page 223: 4.6 LUBRICATION AND MAINTENANCE SCHEDULE
- Color page, page 70: OPERATION
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PC3000-6 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
Added to your cart. View cart
This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 403 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).