Komatsu PC35R-8, PC45R-8 Deluxe Hydraulic Excavator Operation & Maintenance Manual
216 pages · Publication WEAM003202
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- Models
- PC35R-8, PC45R-8 Deluxe
- Serial coverage
- PC35R-8 F20932 and up, PC45R-8 F21251 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 216
- Publication
- WEAM003202
- Condition
- Brand new
What's inside
From the manual's own table of contents: 37 sections, 242 entries. See sample pages (PDF, 435 KB)
INTRODUCTION4 topics
- INTENDED USES
- IMPROPER OR UNAUTHORIZED USES
- MAIN CHARACTERISTICS
- RUNNING-IN
PRODUCT IDENTIFICATION7 topics
- MACHINE SERIAL NUMBER
- MACHINE IDENTIFICATION PLATE
- ENGINE SERIAL NUMBER AND EMISSION LABEL
- TRAVEL REDUCTION GEAR SERIAL NUMBER
- SWING REDUCTION GEAR SERIAL NUMBER
- CAB SERIAL NUMBER
- SERIAL NUMBERS AND DEALER’S ADDRESS
SAFETY PLATES4 topics
- POSITION OF THE SAFETY PLATES
- POSITION OF THE PICTOGRAMS
- PICTOGRAMS AND RELEVANT MEANINGS
- VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
GENERAL PRECAUTIONS13 topics
- GENERAL SAFETY RULES
- SAFETY DEVICES AND GUARDS
- CLOTHING AND PERSONAL PROTECTION ITEMS
- UNAUTHORIZED MODIFICATIONS
- LEAVING THE OPERATOR’S SEAT
- GETTING ON AND OFF THE MACHINE
- PREVENTING FIRES DUE TO FUEL AND OIL
- PREVENTING BURNS
- PREVENTING DAMAGE DUE TO ASBESTOS POWDER
- PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
- FIRE EXTINGUISHERS AND FIRST AID KIT
- PRECAUTIONS CONCERNING THE CAB STRUCTURE
- PRECAUTIONS CONCERNING THE EQUIPMENT
PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE6 topics
- SAFETY ON THE WORK SITE
- FIRE PREVENTION
- PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB
- ROOM VENTILATION
- PRECAUTIONS TO BE TAKEN FOR THE LIGHTS
- CLEANING THE WINDOWS - CHECKING THE WINDSHIELD WIPER BLADES
PRECAUTIONS TO BE TAKEN WHEN WORKING12 topics
- STARTING THE ENGINE
- CHECK THE DIRECTION BEFORE STARTING THE MACHINE
- CHECKS FOR TRAVELLING IN REVERSE
- MOVING THE MACHINE
- MOVING ON SLOPES
- WORKING ON SLOPES
- UNAUTHORIZED OPERATIONS
- PREVENTING ELECTROCUTION
- VISIBILITY
- WORKING ON ICY OR SNOW-COVERED SURFACES
- WORKING ON LOOSE GROUND
- PARKING THE MACHINE
TRANSPORTING THE MACHINE ON OTHER VEHICLES2 topics
- LOADING AND UNLOADING
- TRANSPORT
BATTERY2 topics
- PREVENTING RISKS THAT MAY BE DUE TO THE BATTERY
- STARTING WITH BOOSTER CABLES
PRECAUTIONS TO BE TAKEN DURING MAINTENANCE20 topics
- WARNING PLATES
- TOOLS
- PERSONNEL
- EQUIPMENT
- WORKING UNDER THE MACHINE
- CLEANING THE MACHINE
- USE OF THE ENGINE DURING MAINTENANCE OPERATIONS
- PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
- OR INSPECTION
- RULES TO BE FOLLOWED DURING FUEL OR OIL TOPPING UP
- CHECKING THE COOLANT LEVEL IN THE RADIATOR
- USING LAMPS
- PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
- PRECAUTIONS CONCERNING THE STARTER
- HANDLING HIGH-PRESSURE PIPES
- PRECAUTIONS TO BE TAKEN WHEN HANDLING HIGH-PRESSURE OIL
- AND HIGH PRESSURE
- COOLING FAN AND BELT
- WASTE MATERIALS
- PRECAUTIONS FOR THE USE OF THE synthetic biodegradable oil type HEES
SAFETY LOCKS1 topic
- MACHINE LOCKS
GENERAL VIEWS3 topics
- GENERAL VIEW OF THE MACHINE WITH CAB
- GENERAL VIEW OF THE MACHINE WITH CANOPY
- GENERAL VIEW OF THE DRIVER’S SEAT
INSTRUMENTS AND CONTROLS5 topics
- INSTRUMENTS
- WARNING LIGHTS
- SWITCHES AND PUSH BUTTONS
- ELECTRICAL ACCESSORIES
- MACHINE CONTROLS
FUSES AND RELAYS4 topics
- FUSES
- EQUIPMENT FUSES
- MAIN FUSE
- RELAYS
GUARDS AND DRIVER’S SEAT10 topics
- ENGINE HOOD
- RIGHT COUNTERWEIGHT
- CANOPY
- VENTILATION AND HEATING
- SEAT
- SAFETY BELT
- EMERGENCY EXIT
- TECHNICAL DOCUMENTATION CASE
- FIRE EXTINGUISHER
- FIRST AID KIT
USE OF THE MACHINE12 topics
- CHECKS BEFORE STARTING THE ENGINE
- VISUAL CHECKS
- DAILY CHECKS
- OPERATIONAL CHECKS
- STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES
- STARTING WITH COLD ENGINE OR IN COLD CLIMATES
- WARMING THE ENGINE
- HEATING THE HYDRAULIC OIL
- HOW TO MOVE THE MACHINE
- STEERING (CHANGING DIRECTION)
- MOVING ON SLOPES
- MAXIMUM IMMERSION DEPTH
PARKING THE MACHINE2 topics
- PARKING ON LEVEL GROUND
- PARKING ON SLOPES
STOPPING THE ENGINE1 topic
- LOADING AND UNLOADING THE MACHINE
PRECAUTIONS TO BE TAKEN IN THE COLD SEASON5 topics
- FUEL AND LUBRICANTS
- COOLANT
- BATTERY
- OTHER PRECAUTIONS
- PRECAUTIONS TO BE TAKEN AT THE END OF WORK
USING THE WORK EQUIPMENT4 topics
- ORGANIZING THE WORK AREA
- POSITIONING THE MACHINE FOR DIGGING OPERATIONS
- DIGGING METHOD
- CHANGING THE BUCKET
Show all 37 sections
LONG PERIODS OF INACTIVITY3 topics
- BEFORE THE PERIOD OF INACTIVITY
- DURING THE PERIOD OF INACTIVITY
- AFTER THE PERIOD OF INACTIVITY
TROUBLESHOOTING9 topics
- OCCURRENCES THAT ARE NOT FAILURES
- HOW TO REMOVE THE MACHINE
- AFTER THE FUEL HAS RUN OUT
- IF THE BATTERY IS DOWN
- STARTING WITH BOOSTER CABLES
- OTHER TROUBLES
- ELECTRICAL CIRCUIT
- HYDRAULIC SYSTEM
- ENGINE
MAINTENANCE NOTES8 topics
- NOTES REGARDING THE ENGINE
- ENGINE OIL
- COOLANT
- FUEL
- NOTES REGARDING THE HYDRAULIC SYSTEM
- NOTES REGARDING THE ELECTRICAL SYSTEM
- NOTES REGARDING LUBRICATION
- PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
FUEL, COOLANT AND LUBRICANTS1 topic
- HOMOLOGATED HEES SYNTHETIC BIODEGRADABLE LUBRICANTS
NUT AND BOLT TIGHTENING TORQUES2 topics
- STANDARD TIGHTENING TORQUES
- SPECIFIC TIGHTENING TORQUES
LUBRICATION1 topic
- LUBRICATION DIAGRAM
PERIODICAL CHANGE OF THE COMPONENTS THAT ARE CONNECTED WITH SAFETY1 topic
- CRITICAL PARTS FOR SAFETY
MAINTENANCE PLAN43 topics
- WHEN REQUIRED
- 4.7.1.a WASHING THE COOLING CIRCUIT
- 4.7.1.b DRAINING THE FUEL TANK
- 4.7.1.c CHECKING THE ELECTRICAL SYSTEM
- 4.7.1.d CHECKING THE STEEL TRACK TENSION
- 4.7.1.e CHECKING THE RUBBER TRACKS
- 4.7.1.f CHECKING THE RUBBER TRACK TENSION
- 4.7.1.g CHANGING THE RUBBER TRACK
- 4.7.1.h CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE
- (BREAKER)
- 4.7.2.a CHANGING THE HYDRAULIC OIL FILTER
- 4.7.2.b CHANGING THE HYDRAULIC OIL
- CHECKS BEFORE STARTING
- 4.7.3.a VARIOUS CHECKS
- 4.7.3.b CHECKING THE COOLANT LEVEL
- 4.7.3.c CHECKING THE FUEL LEVEL
- 4.7.3.d CHECKING THE ENGINE OIL LEVEL
- 4.7.3.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT
- 4.7.3.f CHECKING THE AIR CLEANER CLOGGING INDICATOR
- 4.7.3.g CHECKING THE FUEL FILTER FOR SEDIMENT AND WATER
- (Only for machines in which the synthetic biodegradable oil type HEES is used)
- MAINTENANCE EVERY 100 HOURS OF OPERATION
- 4.7.5.a LUBRICATING THE JOINTS AND THE BALL-BEARING RING
- MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
- MAINTENANCE EVERY 250 HOURS OF OPERATION
- 4.7.7.a ADJUSTING THE FAN BELT TENSION
- 4.7.7.b CHECKING THE BATTERY ELECTROLYTE LEVEL
- 4.7.7.c CHECKING THE OIL LEVEL IN THE TRAVEL REDUCTION GEARS
- 4.7.7.d CHANGING THE ENGINE OIL
- MAINTENANCE EVERY 500 HOURS OF OPERATION
- 4.7.9.a CHANGING THE ENGINE OIL FILTER
- 4.7.9.b CHANGING THE FUEL FILTER
- 4.7.9.c CHANGING THE FUEL PUMP PRECLEANER
- 4.7.9.d CLEANING THE OUTSIDE OF THE RADIATORS
- 4.7.9.e CHANGING THE HYDRAULIC SYSTEM OIL FILTER
- synthetic biodegradable oil type HEES is used)
- MAINTENANCE EVERY 1000 HOURS OF OPERATION
- 4.7.10.a CHANGING THE OIL IN THE TRAVEL REDUCTION GEARS
- MAINTENANCE EVERY 2000 HOURS OF OPERATION
- SUCTION FILTER
- 4.7.11.b CHANGING THE COOLANT
- 4.7.11.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE
- 4.7.11.d CHECKING THE ALTERNATOR AND THE STARTER
TECHNICAL DATA8 topics
- STANDARD OVERALL DIMENSIONS (for PC35R only)
- TECHNICAL CHARACTERISTICS PC35R
- STANDARD OVERALL DIMENSIONS (for PC45R only)
- TECHNICAL CHARACTERISTICS PC45R
- LIFTING CAPACITY WITH CAB (for PC35R only)
- LIFTING CAPACITY WITH CANOPY (for PC35R only)
- LIFTING CAPACITY WITH CAB (for PC45R only)
- LIFTING CAPACITY WITH CANOPY (for PC45R only)
AUTHORIZED OPTIONAL EQUIPMENT3 topics
- PRECAUTIONS REGARDING SAFETY
- PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
- CHARACTERISTICS OF THE OPTIONAL EQUIPMENT
(BREAKER)6 topics
- DESCRIPTION AND CONTROL
- USE OF THE DEMOLITION HAMMER AND RULES TO BE OBSERVED
- INSTALLING AND REMOVING THE DEMOLITION HAMMER
- INSTALLING THE HAMMER
- REMOVING THE HAMMER
- MAINTENANCE
ARRANGEMENT FOR THE OPERATION OF OPTIONAL EQUIPMENT3 topics
- SELECTION VALVE (1)
- CONTROL PEDAL (2)
- ASSEMBLYING AND CONNECTING THE EQUIPMENT
Inside this manual
Real pages from this operation & maintenance manual (216 pages). Open the sample pages (PDF, 434 KB)
- Controls and operation, page 74: INSTRUMENTS AND CONTROLS
- Maintenance, page 176: MAINTENANCE PLAN
- Specifications, page 206: AUTHORIZED OPTIONAL EQUIPMENT
Other manuals for this machine
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 216 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).