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Komatsu PC800-8, PC800LC-8 Hydraulic Excavator Operation & Maintenance Manual

319 pages · Publication UEAM005400

$69.67
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Models
PC800-8, PC800LC-8
Serial coverage
PC800-8 50001 and up, PC800LC-8 50001 and up
Manual type
Operation & Maintenance Manual
Pages
319
Publication
UEAM005400
Condition
Brand new
Komatsu PC800-8, PC800LC-8 Hydraulic Excavator Operation & Maintenance Manual, publication UEAM005400

What's inside

From the manual's own table of contents: 68 sections, 237 entries. See sample pages (PDF, 403 KB)

FOREWORD
SAFETY INFORMATION4 topics
  • Noise emission levels
  • Vibration levels
    • GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
  • BREAKING-IN THE NEW MACHINE
INTRODUCTION4 topics
  • DIRECTIONS OF MACHINE
  • VISIBILITY FROM OPERATOR'S SEAT
    • PROXIMITY VISIBILITY
    • 12M CIRCUMFERENCE VISIBILITY
PRODUCT INFORMATION5 topics
  • PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  • EPA REGULATIONS, ENGINE NUMBER PLATE
  • SERVICE METER LOCATION
  • YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
  • MACHINE SERIAL PLATE
SAFETY LABELS2 topics
  • LOCATION OF SAFETY LABELS
  • SAFETY LABELS
SAFETY MACHINE OPERATION6 topics
  • STARTING ENGINE
  • OPERATION
  • TRANSPORTATION
  • BATTERY
  • TOWING
  • LIFTING OBJECTS WITH BUCKET
SAFETY MAINTENANCE INFORMATION
MACHINE VIEW ILLUSTRATIONS
OVERALL MACHINE VIEW
CONTROLS AND GAUGES
DETAILED CONTROLS AND GAUGES
MONITORING SYSTEM6 topics
  • BASIC OPERATION OF MACHINE MONITOR
  • EMERGENCY MONITORS
  • CAUTION MONITORS
  • BASIC CHECK MONITORS
  • METER DISPLAY PORTION
  • MONITOR SWITCHES PORTION
SWITCHES
CONTROL LEVERS AND PEDALS
SUN ROOF2 topics
  • OPENING
  • CLOSING
WINDSHIELD
EMERGENCY EXIT FROM OPERATOR'S CAB
DOOR LOCK
CAP WITH LOCK
HOT AND COOL BOX
MAGAZINE BOX
ASHTRAY
AIR CONDITIONER CONTROLS6 topics
  • AIR CONDITIONER CONTROL PANEL
  • METHOD OF OPERATION
  • USE AIR CONDITIONER WITH CARE
  • AIR CONDITIONER MAINTENANCE
  • OTHER FUNCTIONS
  • USE RADIO WITH CARE
AUXILIARY ELECTRIC POWER2 topics
  • 24V POWER SOURCE
  • 12V POWER SOURCE
Show all 68 sections
FUSE
CIRCUIT BREAKER
CONTROLLER
TOOL BOX
GREASE PUMP3 topics
  • METHOD OF USE
  • PRECAUTIONS WHEN USING
  • SUPPLYING GREASE
ACCUMULATOR HANDLING1 topic
  • ACCUMULATOR
MACHINE OPERATIONS AND CONTROLS36 topics
  • BEFORE STARTING ENGINE
    • CHECKS
    • CHECKS BEFORE STARTING
    • ADJUSTMENT
    • SEAT BELT
    • OPERATIONS BEFORE STARTING ENGINE
  • AFTER STARTING ENGINE
    • ENGINE WARM UP
    • HYDRAULIC EQUIPMENT WARM UP
    • OPERATION AFTER COMPLETION OF WARM-UP OPERATION
  • STOPPING THE ENGINE
  • MACHINE OPERATION
    • PREPARATIONS FOR MOVING THE MACHINE
    • MOVING MACHINE FORWARD
    • MOVING MACHINE BACKWARD
    • STOPPING MACHINE
  • STEERING THE MACHINE
    • STEERING
  • SWINGING
  • WORK EQUIPMENT CONTROLS AND OPERATIONS
  • WORKING MODE
  • PROHIBITED OPERATIONS
  • GENERAL OPERATION INFORMATION
  • TRAVELING ON SLOPES
  • ESCAPE FROM MUD
    • TRACK ON ONE SIDE STUCK
    • TRACKS ON BOTH SIDES STUCK
  • RECOMMENDED APPLICATIONS
    • BACKHOE WORK
    • DITCHING WORK
    • LOADING WORK
  • BUCKET REPLACEMENT
    • REPLACEMENT
  • PARKING MACHINE
  • MACHINE INSPECTION AFTER DAILY WORK
  • LOCKING
TRANSPORTATION5 topics
  • TRANSPORTATION PROCEDURE
  • LIFTING MACHINE
  • SHIPPING MACHINE INFORMATION
  • TRANSPORTATION POSTURE
  • PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
COLD WEATHER OPERATION
COLD WEATHER OPERATION INFORMATION3 topics
  • FUEL AND LUBRICANTS
  • COOLING SYSTEM COOLANT
  • MONITOR
AFTER DAILY WORK COMPLETION
AFTER COLD WEATHER SEASON
LONG TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLES AND ACTIONS
RUNNING OUT OF FUEL
PHENOMENA THAT ARE NOT FAILURES
TOWING THE MACHINE
SEVERE JOB CONDITION
DISCHARGED BATTERY3 topics
  • BATTERY REMOVAL AND INSTALLATION
  • BATTERY CHARGES
  • STARTING ENGINE WITH BOOSTER CABLES
OTHER TROUBLE5 topics
  • ELECTRICAL SYSTEM
  • CHASSIS
  • ENGINE
  • ELECTRONIC CONTROL SYSTEM
  • POINT OF CONTACT TO TELEPHONE WHEN ERROR OCCURS
MAINTENANCE INFORMATION
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC6 topics
  • FUEL
  • COOLANT AND WATER FOR DILUTION
  • GREASE
  • CARRYING OUT KOWA (KOMATSU OIL WEAR ANALYSIS)
  • STORING OIL AND FUEL
  • FILTERS
ELECTRIC SYSTEM MAINTENANCE
EXPLANATION OF LUBRICATION CHART DECAL
WEAR PARTS1 topic
  • WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT1 topic
  • GENUINE OIL
TIGHTENING TORQUE SPECIFICATIONS1 topic
  • TIGHTENING TORQUE LIST
SAFETY CRITICAL PARTS1 topic
  • SAFETY CRITICAL PARTS LIST
MAINTENANCE SCHEDULE1 topic
  • MAINTENANCE SCHEDULE CHART
MAINTENANCE PROCEDURE35 topics
  • INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
  • INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
  • WHEN REQUIRED
    • CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
    • CLEAN INSIDE OF COOLING SYSTEM
    • CHECK AND TIGHTEN TRACK SHOE BOLTS
    • CHECK AND ADJUST TRACK TENSION
    • REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
    • REPLACE BUCKET TEETH (KMAX)
    • ADJUST BUCKET CLEARANCE
    • CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
    • CHECK AND MAINTENANCE AIR CONDITIONER
    • CLEAN LINE FILTER, REMOVE DIRT
    • CHECK GAS SPRING
    • BLEEDING AIR FROM HYDRAULIC SYSTEM
  • CHECK BEFORE STARTING
  • EVERY 10 HOURS MAINTENANCE
    • LUBRICATING
  • EVERY 100 HOURS MAINTENANCE
    • LUBRICATING SWING CIRCLE
  • EVERY 250 HOURS MAINTENANCE
    • CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
    • CHECK LEVEL OF BATTERY ELECTROLYTE
    • CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS
    • CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
    • CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
  • EVERY 500 HOURS MAINTENANCE
    • REPLACE FUEL PRE-FILTER CARTRIDGE
    • CHECK SWING PINION GREASE LEVEL, ADD GREASE
    • AIR CONDITIONER)
  • WITH AIR CONDITIONER)
  • REPLACE PILOT FILTER
  • CLEAN STRAINER OF COUPLING LUBRICATING OIL FILTER
  • REPLACE DRAIN FILTER CARTRIDGE
  • CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
EVERY 1000 HOURS MAINTENANCE9 topics
  • REPLACE FUEL MAIN FILTER CARTRIDGE
  • REPLACE BREATHER ELEMENT IN HYDRAULIC TANK
  • REPLACE HYDRAULIC TANK ADDITIONAL BREATHER ELEMENT
  • REPLACE HYDRAULIC OIL FILTER ELEMENT
  • CHANGE OIL IN SWING MACHINERY CASE
  • CHANGE OIL IN COUPLING CASE
  • REPLACE CORROSION RESISTOR CARTRIDGE
  • CHECK WELDED STRUCTURE
  • CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (FOR BREAKER)
EVERY 2000 HOURS MAINTENANCE6 topics
  • CHANGE OIL IN FINAL DRIVE CASE
  • CLEAN HYDRAULIC TANK STRAINER
  • CIRCUIT)
  • CHECK ALTERNATOR
  • CHECK ENGINE VALVE CLEARANCE, ADJUST
  • CHECK ALL TIGHTENING POINTS OF ENGINE EXHAUST PIPE CLAMPS
EVERY 4000 HOURS MAINTENANCE5 topics
  • CHECK WATER PUMP
  • REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)
  • CHECK FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
  • CHECK OPERATING CONDITION OF COMPRESSOR
  • CHECK STARTING MOTOR
EVERY 5000 HOURS MAINTENANCE1 topic
  • CHANGE OIL IN HYDRAULIC TANK
EVERY 8000 HOURS MAINTENANCE2 topics
  • REPLACE HIGH-PRESSURE PIPING CLAMP
  • REPLACE FUEL SPRAY PREVENTION CAP
SPECIFICATIONS
GENERAL PRECAUTIONS FOR SAFETY3 topics
  • PRECAUTIONS WHEN SELECTING
  • READ THE INSTRUCTION MANUAL THOROUGHLY
  • PRECAUTIONS WHEN REMOVING OR INSTALLING
ATTACHMENT GUIDE3 topics
  • COMBINATIONS OF WORK EQUIPMENT
    • WORKING RANGE DIAGRAM
  • TRACK SHOES SELECTION
HANDLING MACHINES EQUIPPED WITH KOMTRAX1 topic
  • BASIC PRECAUTIONS

Inside this manual

Real pages from this operation & maintenance manual (319 pages). Open the sample pages (PDF, 402 KB)

Sample pages from the Komatsu PC800-8, PC800LC-8 Hydraulic Excavator Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications
  • Controls and operation, page 107: DETAILED CONTROLS AND GAUGES
  • Maintenance, page 279: MAINTENANCE PROCEDURE
  • Specifications, page 303: SPECIFICATIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual UEAM005400$69.67
Other manuals for the PC800-8

Service manuals

Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 319 pages

Quantity one is the manual described above.

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60-day returns

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Komatsu PC800-8, PC800LC-8, PC800SE-8, PC850-8, PC850SE-8Operation & Maintenance Manual · TEN00135-08 · $69.51Komatsu PC800-8, PC800LC-8, PC800SE-8, PC850-8, PC850SE-8Operation & Maintenance Manual · TEN00345-04 · $69.65

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).