Komatsu PW160-7K Wheel Excavator Operation & Maintenance Manual
355 pages · Publication UEAM003201
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- Models
- PW160-7K
- Serial coverage
- PW160-7K K40001 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 355
- Publication
- UEAM003201
- Condition
- Brand new
What's inside
From the manual's own table of contents: 39 sections, 174 entries. See sample pages (PDF, 466 KB)
SAFETY INFORMATION4 topics
- SAFETY MESSAGES
- NOISE
- VIBRATION
- EMERGENCY STEERING
INTRODUCTION3 topics
- INTENDED USE
- FEATURES
- BREAKING IN YOUR NEW MACHINE
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR4 topics
- MACHINE SERIAL NO. PLATE POSITION
- ENGINE SERIAL NO. PLATE POSITION
- TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- MACHINE SERIAL PLATES
PRECAUTION DURING OPERATION6 topics
- BEFORE STARTING ENGINE
- OPERATING MACHINE
- TRANSPORTATION
- BATTERY
- TOWING
- BUCKET WITH HOOK OR BUCKET LINK WITH LIFTING EYE
PRECAUTIONS FOR MAINTENANCE2 topics
- BEFORE CARRYING OUT MAINTENANCE
- DURING MAINTENANCE
LIFTING CAPACITY CHART PW160-7K4 topics
- ONE PIECE BOOM Lift capacity tables
- TWO PIECE BOOM Lift capacity tables
- ROTATING ARM capacity tables
- OVERLOAD CAUTION
GENERAL VIEW2 topics
- GENERAL VIEW OF MACHINE
- GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS2 topics
- MACHINE MONITOR
- BASIC CHECK ITEMS
CONTROL LEVERS, PEDALS19 topics
- FRONT WINDOW
- EMERGENCY EXIT FROM OPERATOR'S CAB
- DOOR LOCK
- CAP, COVER WITH LOCK
- FUSE
- LUGGAGE TRAY
- ASHTRAY
- CUP HOLDER
- HOT AND COOL BOX
- CAB RADIO
- POWER PICK-UP PORT
- HANDLING AIR CONDITIONER
- FUSIBLE LINK
- CONTROLLER
- TOOL BOX (CHASSIS)
- REFUELLING PUMP
- WARNING LAMPS
- HANDLING ACCUMULATORS
- CHECK BEFORE STARTING ENGINE
OPERATIONS AND CHECKS BEFORE STARTING ENGINE16 topics
- STARTING ENGINE
- MOVING MACHINE OFF
- STEERING
- TRAVELLING ON PUBLIC HIGHWAY
- STOPPING & PARKING
- SWINGING (Slewing the upper carriage)
- OPERATION OF WORK EQUIPMENT
- WORKING MODE SELECTION
- PROHIBITIONS FOR OPERATION
- PRECAUTIONS FOR OPERATION
- PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS
- HOW TO ESCAPE FROM MUD
- WORK POSSIBLE USING HYDRAULIC EXCAVATOR
- REPLACEMENT AND INVERSION OF BUCKET
- STOPPING ENGINE
- CHECK AFTER FINISHING WORK
CHECK AFTER STOPPING ENGINE3 topics
- LOCKING
- OVERLOAD WARNING DEVICE
- HANDLING THE WHEELS
TRANSPORTATION4 topics
- LOADING, UNLOADING WORK
- PRECAUTIONS FOR LOADING
- PRECAUTIONS FOR TRANSPORTATION
- TRAVELLING POSTURE
COLD WEATHER OPERATION3 topics
- PRECAUTIONS FOR LOW TEMPERATURE
- PRECAUTIONS AFTER COMPLETION OF WORK
- AFTER COLD WEATHER
STORAGE4 topics
- BEFORE STORAGE
- DURING STORAGE
- AFTER STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLESHOOTING5 topics
- PHENOMENA THAT ARE NOT FAILURES
- METHOD OF TOWING MACHINE
- PRECAUTIONS ON PARTICULAR JOBSITES
- DISCHARGED BATTERY
- OTHER TROUBLE
OUTLINE OF SERVICE3 topics
- OUTLINE OF OIL, FUEL, COOLANT
- OUTLINE OF ELECTRIC SYSTEM
- OUTLINE OF HYDRAULIC SYSTEM
Show all 39 sections
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE1 topic
- PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS1 topic
- INTRODUCTION OF NECESSARY TOOLS
TIGHTENING TORQUE SPECIFICATIONS1 topic
- TIGHTENING TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS1 topic
- SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART1 topic
- KEY TO LUBRICATION POINTS
SERVICE PROCEDURE21 topics
- INITIAL 250 HOURS SERVICE
- WHEN REQUIRED
- CHECKING COOLANT LEVEL
- CHECK AND TIGHTEN WHEEL NUTS
- CHECK ELECTRICAL INTAKE AIR HEATER
- CHECK ALTERNATOR
- REPLACE BUCKET SIDE CUTTERS
- REPLACE BUCKET TEETH
- ADJUST BUCKET CLEARANCE
- CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
- CHECK AND ADJUST AIR CONDITIONER
- CHECK BEFORE STARTING
- CHECK COOLANT LEVEL, ADD WATER
- EVERY 50 HOURS
- EVERY 100 HOURS SERVICE
- EVERY 250 HOURS MAINTENANCE
- EVERY 500 HOURS SERVICE
- EVERY 1000 HOURS SERVICE
- EVERY 2000 HOURS SERVICE
- EVERY 4000 HOURS SERVICE
- EVERY 5000 HOURS SERVICE
SPECIFICATIONS5 topics
- 1 - PIECE BOOM
- 2 - PIECE BOOM
- WORKING RANGE: ONE PIECE BOOM
- WORKING RANGE: TWO PIECE BOOM
- WORKING RANGE: ROTATING ARM
OPTIONS, ATTACHMENTS1 topic
- PRECAUTIONS RELATED TO SAFETY
HANDLING BUCKET WITH HOOK3 topics
- CHECKING FOR DAMAGE TO BUCKET WITH HOOK
- PROHIBITED OPERATIONS
- PRECAUTIONS DURING OPERATIONS
MACHINES READY FOR ATTACHMENTS5 topics
- GENERAL LOCATIONS
- HANDLING THE CLAMSHELL BUCKET
- OPERATION
- ACCUMULATOR
- STORAGE
INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE8 topics
- HYDRAULIC BREAKER
- POWER RIPPER
- FORK GRAB
- GRAPPLE BUCKET
- SCRAP GRAPPLE
- CRUSHER & SMASHER
- HYDRAULIC PILE DRIVER
- HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
ROTATING ARM3 topics
- GENERAL LOCATION AND SPECIFICATIONS
- GENERAL VIEW OF CONTROLS
- MAINTENANCE
Inside this manual
Real pages from this operation & maintenance manual (355 pages). Open the sample pages (PDF, 466 KB)
- Specifications, page 57: LIFTING CAPACITY CHART PW160-7K
- Controls and operation, page 132: CONTROL LEVERS, PEDALS
- Maintenance, page 227: OUTLINE OF SERVICE
- Color page, page 315: MACHINES READY FOR ATTACHMENTS
- Color page, page 272: MAINTENANCE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PW160-7K are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 355 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).