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Komatsu PW200-7K, PW220-7K Wheel Excavator Operation & Maintenance Manual

381 pages · Publication UEAM003700

$69.89
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Models
PW200-7K, PW220-7K
Serial coverage
PW200-7K K40146 and up, PW220-7K K40146 and up
Manual type
Operation & Maintenance Manual
Pages
381
Publication
UEAM003700
Condition
Brand new
Komatsu PW200-7K, PW220-7K Wheel Excavator Operation & Maintenance Manual, publication UEAM003700

What's inside

From the manual's own table of contents: 102 sections, 177 entries. See sample pages (PDF, 541 KB)

FOREWORD
SAFETY INFORMATION4 topics
  • SAFETY MESSAGES
  • NOISE
  • VIBRATION
  • EMERGENCY STEERING
INTRODUCTION3 topics
  • INTENDED USE
  • FEATURES
  • BREAKING IN YOUR NEW MACHINE
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR4 topics
  • MACHINE SERIAL NO. PLATE POSITION
  • ENGINE SERIAL NO. PLATE POSITION
  • TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  • MACHINE SERIAL PLATES
SAFETY
GENERAL PRECAUTIONS
PRECAUTION DURING OPERATION6 topics
  • BEFORE STARTING ENGINE
  • OPERATING MACHINE
  • TRANSPORTATION
  • BATTERY
  • TOWING
  • BUCKET WITH HOOK OR BUCKET LINK WITH LIFTING EYE
PRECAUTIONS FOR MAINTENANCE2 topics
  • BEFORE CARRYING OUT MAINTENANCE
  • DURING MAINTENANCE
POSITION FOR ATTACHING SAFETY LABELS
LIFTING CAPACITY CHART PW200-7K4 topics
  • ONE PIECE BOOM Lift capacity tables for 2.5 metre undercarriage
  • ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
  • TWO PIECE BOOM Lift capacity tables for 2.5 metre undercarriage
  • TWO PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
LIFTING CAPACITY CHART PW220-7K1 topic
  • ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage and heavy duty counterweight
ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
TWO PIECE BOOM Lift capacity tables for 2.75 metre undercarriage and heavy duty counterweight
TWO PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
BASIC CHECK ITEMS
SWITCHES
CONTROL LEVERS, PEDALS
FRONT WINDOW
Show all 102 sections
EMERGENCY EXIT FROM OPERATOR'S CAB
DOOR LOCK
CAP, COVER WITH LOCK
FUSE
LUGGAGE TRAY
ASHTRAY
CUP HOLDER
HOT AND COOL BOX
CAB RADIO
POWER PICK-UP PORT
HANDLING AIR CONDITIONER
FUSIBLE LINK
CONTROLLER
TOOL BOX
REFUELLING PUMP
WARNING LAMPS
HANDLING ACCUMULATORS
CHECK BEFORE STARTING ENGINE
OPERATIONS AND CHECKS BEFORE STARTING ENGINE
STARTING ENGINE
MOVING MACHINE OFF
STEERING
TRAVELLING ON PUBLIC HIGHWAY
STOPPING & PARKING
SWINGING (Slewing the upper carriage)
OPERATION OF WORK EQUIPMENT
WORKING MODE SELECTION8 topics
  • PROHIBITIONS FOR OPERATION
  • PRECAUTIONS FOR OPERATION
  • PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS
  • HOW TO ESCAPE FROM MUD
  • WORK POSSIBLE USING HYDRAULIC EXCAVATOR
  • REPLACEMENT AND INVERSION OF BUCKET
  • STOPPING ENGINE
  • CHECK AFTER FINISHING WORK
CHECK AFTER STOPPING ENGINE3 topics
  • LOCKING
  • OVERLOAD WARNING DEVICE
  • HANDLING THE WHEELS
TRANSPORTATION4 topics
  • LOADING, UNLOADING WORK
  • PRECAUTIONS FOR LOADING
  • PRECAUTIONS FOR TRANSPORTATION
  • TRAVELLING POSTURE
COLD WEATHER OPERATION3 topics
  • PRECAUTIONS FOR LOW TEMPERATURE
  • PRECAUTIONS AFTER COMPLETION OF WORK
  • AFTER COLD WEATHER
STORAGE4 topics
  • BEFORE STORAGE
  • DURING STORAGE
  • AFTER STORAGE
  • STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLESHOOTING5 topics
  • PHENOMENA THAT ARE NOT FAILURES
  • METHOD OF TOWING MACHINE
  • PRECAUTIONS ON PARTICULAR JOBSITES
  • DISCHARGED BATTERY
  • OTHER TROUBLE
MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINE OF SERVICE5 topics
  • USE OF BIO-DEGRADEABLE OIL
  • If an abnormality is found in the characteristics of the oil, change the oil immediately
  • OUTLINE OF OIL, FUEL, COOLANT
  • OUTLINE OF ELECTRIC SYSTEM
  • OUTLINE OF HYDRAULIC SYSTEM
WEAR PARTS LIST
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
INTRODUCTION OF NECESSARY TOOLS
TIGHTENING TORQUE SPECIFICATIONS
TIGHTENING TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
KEY TO LUBRICATION POINTS
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE
WHEN REQUIRED
CHECKING COOLANT LEVEL
CHECK AND TIGHTEN WHEEL NUTS
CHECK ELECTRICAL INTAKE AIR HEATER
CHECK ALTERNATOR
REPLACE BUCKET SIDE CUTTERS
REPLACE BUCKET TEETH
ADJUST BUCKET CLEARANCE
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
CHECK AND ADJUST AIR CONDITIONER
DRAIN ENGINE BREATHER OIL CATCHER
CHECK BEFORE STARTING
CHECK COOLANT LEVEL, ADD WATER
EVERY 50 HOURS
EVERY 100 HOURS SERVICE
EVERY 250 HOURS MAINTENANCE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 5000 HOURS SERVICE
SPECIFICATIONS
1 - PIECE BOOM
2 - PIECE BOOM2 topics
  • WORKING RANGE: ONE PIECE BOOM
  • WORKING RANGE: TWO PIECE BOOM
OPTIONS, ATTACHMENTS1 topic
  • PRECAUTIONS RELATED TO SAFETY
PRECAUTIONS WHEN INSTALLING ATTACHMENTS
HANDLING BUCKET WITH HOOK3 topics
  • CHECKING FOR DAMAGE TO BUCKET WITH HOOK
  • PROHIBITED OPERATIONS
  • PRECAUTIONS DURING OPERATIONS
MACHINES READY FOR ATTACHMENTS5 topics
  • GENERAL LOCATIONS
  • HANDLING THE CLAMSHELL BUCKET
  • OPERATION
  • ACCUMULATOR
  • STORAGE
INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE8 topics
  • HYDRAULIC BREAKER
  • POWER RIPPER
  • FORK GRAB
  • GRAPPLE BUCKET
  • SCRAP GRAPPLE
  • CRUSHER & SMASHER
  • HYDRAULIC PILE DRIVER
  • HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE

Inside this manual

Real pages from this operation & maintenance manual (381 pages). Open the sample pages (PDF, 540 KB)

Sample pages from the Komatsu PW200-7K, PW220-7K Wheel Excavator Operation & Maintenance Manual: Specifications, Controls and operation, Maintenance, Color page, Color page
  • Specifications, page 88: LIFTING CAPACITY CHART PW220-7K
  • Controls and operation, page 158: CONTROL LEVERS, PEDALS
  • Maintenance, page 278: MAINTENANCE SCHEDULE CHART
  • Color page, page 277: PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • Color page, page 353: MACHINES READY FOR ATTACHMENTS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PW200-7K, PW220-7K are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual UEAM003700$69.89
Other manuals for the PW200-7K, PW220-7K

Service manuals

Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 381 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).