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Komatsu PW95R-2 Hydraulic Excavator Operation & Maintenance Manual

239 pages · Publication WEAM001605

$69.79
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Models
PW95R-2
Serial coverage
002203854 and up
Manual type
Operation & Maintenance Manual
Pages
239
Publication
WEAM001605
Condition
Brand new
Komatsu PW95R-2 Hydraulic Excavator Operation & Maintenance Manual, publication WEAM001605

What's inside

From the manual's own table of contents: 36 sections, 264 entries. See sample pages (PDF, 410 KB)

FOREWORD
INFORMATION ON SAFETY
INTRODUCTION4 topics
  • INTENDED USES
  • IMPROPER OR UNAUTHORIZED USE
  • MAIN CHARACTERISTICS
  • RUNNING-IN
PRODUCT IDENTIFICATION8 topics
  • MACHINE SERIAL NUMBER
  • MACHINE IDENTIFICATION PLATE
  • ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
  • FRONT AXLE SERIAL NUMBER
  • REAR AXLE SERIAL NUMBER
  • SWING REDUCTION GEAR SERIAL NUMBER
  • CAB SERIAL NUMBER
  • SERIAL NUMBERS AND DEALER’S ADDRESS
SAFETY, NOISE AND VIBRATION PLATES4 topics
  • POSITION OF THE SAFETY PLATES
  • PICTOGRAMS AND RELEVANT MEANINGS
  • POSITION OF THE NOISE PLATES
  • VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
GENERAL PRECAUTIONS14 topics
  • GENERAL SAFETY RULES
  • SAFETY DEVICES AND GUARDS
  • CLOTHING AND PERSONAL PROTECTION ITEMS
  • UNAUTHORIZED MODIFICATIONS
  • LEAVING THE OPERATOR’S SEAT
  • GETTING ON AND OFF THE MACHINE
  • CHECKING THE REAR-VIEW MIRRORS
  • PREVENTING FIRES DUE TO FUEL AND OIL
  • PREVENTING BURNS
  • PREVENTING DAMAGE DUE TO ASBESTOS POWDER
  • PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
  • FIRE EXTINGUISHERS AND FIRST AID KIT
  • PRECAUTIONS CONCERNING THE CAB STRUCTURE
  • PRECAUTIONS CONCERNING THE EQUIPMENT
PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE6 topics
  • SAFETY ON THE WORK SITE
  • FIRE PREVENTION
  • PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB
  • ROOM VENTILATION
  • PRECAUTIONS TO BE TAKEN FOR THE LIGHTS
  • THE WINDSHIELD WIPER BLADES
PRECAUTIONS TO BE TAKEN WHEN WORKING13 topics
  • STARTING THE ENGINE
  • CHECK THE DIRECTION BEFORE STARTING THE MACHINE
  • RULES FOR TRAVELLING ON ROADS
  • CHECKS FOR TRAVELLING IN REVERSE
  • MOVING THE MACHINE
  • MOVING ON SLOPES
  • WORKING ON SLOPES
  • UNAUTHORIZED OPERATIONS
  • PREVENTING ELECTROCUTION
  • VISIBILITY
  • WORKING ON ICY OR SNOW-COVERED SURFACES
  • WORKING ON LOOSE GROUND
  • PARKING THE MACHINE
TRANSPORTING THE MACHINE ON OTHER VEHICLES2 topics
  • LOADING AND UNLOADING THE MACHINE
  • SHIPPING
BATTERY2 topics
  • SAFETY PRECAUTIONS FOR WORK ON BATTERIES
  • STARTING WITH BOOSTER CABLES
PRECAUTIONS FOR EMERGENCY RECOVERY
PRECAUTIONS TO BE TAKEN DURING MAINTENANCE21 topics
  • WARNING PLATES
  • TOOLS
  • PERSONNEL
  • EQUIPMENT
  • WORKING UNDER THE MACHINE
  • KEEPING THE MACHINE CLEAN
  • USE OF THE ENGINE DURING MAINTENANCE
  • PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
    • OR INSPECTION
  • RULES FOR REFUELLING AND ADDING OIL
  • CHECKING THE COOLANT LEVEL IN THE RADIATOR
  • USING LAMPS
  • PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
  • PRECAUTIONS CONCERNING THE STARTER
  • PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES
  • PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS
    • AND PRESSURES
  • COOLING FAN AND FAN BELT
  • WASTE MATERIALS
  • PRECAUTIONS FOR INFLATING TYRES
    • TYPE HEES
SAFETY LOCKS1 topic
  • MACHINE LOCKS
GENERAL VIEWS5 topics
  • FRONT GENERAL VIEW (MONOBOOM)
  • FRONT GENERAL VIEW (TWO-PIECE BOOM)
  • REAR GENERAL VIEW (WITH STABILIZERS)
  • REAR GENERAL VIEW (WITH BLADE)
  • CAB INSIDE GENERAL VIEW
INSTRUMENTS AND CONTROLS5 topics
  • INSTRUMENTS
  • WARNING LIGHTS
  • SWITCHES AND PUSH BUTTONS
  • ELECTRICAL ACCESSORIES
  • MACHINE CONTROLS
FUSES AND RELAYS7 topics
  • CENTRAL UNIT FUSES AND RELAYS
    • CENTRAL UNIT FUSES
    • CENTRAL UNIT RELAYS
  • ENGINE LINE FUSES AND RELAYS
    • ENGINE LINE FUSES
    • ENGINE LINE RELAYS
  • FUSES AND RELAYS OF THE AIR CONDITIONING SYSTEM (if provided)
GUARDS AND DRIVER’S SEAT10 topics
  • ENGINE HOOD
  • SIDE COVER
  • VENTILATION AND HEATING
  • AIR CONDITIONER (if provided)
  • SEAT
  • SAFETY BELT
  • EMERGENCY EXIT
  • TECHNICAL DOCUMENTATION CASE
  • FIRE EXTINGUISHER
  • FIRST AID KIT
USE OF THE MACHINE11 topics
  • CHECKS BEFORE STARTING THE ENGINE
    • VISUAL CHECKS
    • DAILY CHECKS
    • OPERATIONAL CHECKS
    • STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES
    • STARTING WITH COLD ENGINE OR IN COLD CLIMATES
  • WARMING THE ENGINE
  • HEATING THE HYDRAULIC OIL
  • HOW TO MOVE THE MACHINE
    • MOVING ON SLOPES
    • MAXIMUM IMMERSION DEPTH
PARKING THE MACHINE2 topics
  • PARKING ON LEVEL GROUND
  • PARKING ON SLOPES
STOPPING THE ENGINE1 topic
  • TRANSPORT
PRECAUTIONS TO BE TAKEN IN THE COLD SEASON5 topics
  • FUEL AND LUBRICANTS
  • COOLANT
  • BATTERY
  • OTHER PRECAUTIONS
  • PRECAUTIONS TO BE TAKEN AT THE END OF WORK
PRECAUTIONS TO BE TAKEN IN THE WARM SEASON
USING THE WORK EQUIPMENT5 topics
  • ORGANIZING THE WORK AREA
  • POSITIONING THE BUCKET ACCORDING TO THE WORK TO BE CARRIED OUT
  • POSITIONING THE MACHINE FOR DIGGING OPERATIONS
  • DIGGING METHOD
  • CHANGING THE BUCKET
LONG PERIODS OF INACTIVITY3 topics
  • BEFORE THE PERIOD OF INACTIVITY
  • DURING THE PERIOD OF INACTIVITY
  • AFTER THE PERIOD OF INACTIVITY
Show all 36 sections
TROUBLESHOOTING9 topics
  • HOW TO REMOVE THE MACHINE
  • IF THE FUEL HAS BEEN COMPLETELY DEPLETED
  • IF THE BATTERY IS DEPLETED
    • STARTING WITH BOOSTER CABLES
  • OTHER TROUBLES
    • ELECTRICAL CIRCUIT
    • HYDRAULIC SYSTEM
    • BRAKING SYSTEM
    • ENGINE
GUIDE TO MAINTENANCE
MAINTENANCE NOTES8 topics
  • NOTES REGARDING THE ENGINE
    • ENGINE OIL
    • COOLANT
    • FUEL
  • NOTES REGARDING THE HYDRAULIC SYSTEM
  • NOTES REGARDING THE ELECTRICAL SYSTEM
  • NOTES REGARDING LUBRICATION
  • PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
FUEL, COOLANT AND LUBRICANTS1 topic
  • HOMOLOGATED HEES SYNTHETIC BIODEGRADABLE LUBRICANTS
DRIVING TORQUES FOR SCREWS AND NUTS2 topics
  • STANDARD DRIVING TORQUES
  • SPECIFIC DRIVING TORQUES
LUBRICATION1 topic
  • LUBRICATION DIAGRAM
PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY1 topic
  • CRITICAL PARTS FOR SAFETY
MAINTENANCE PLAN60 topics
  • WHEN REQUIRED
  • 4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE
  • 4.7.1.b CHECKING AND CLEANING THE CAB AIR FILTER
  • 4.7.1.e BLEEDING THE BRAKING SYSTEM
  • 4.7.1.f RELEASING THE PARKING BRAKE
  • MAINTENANCE INTERVALS IN CASE OF USE OF THE DEMOLITION HAMMER
  • 4.7.2.a CHANGING THE HYDRAULIC OIL FILTER
  • 4.7.2.b CHANGING THE HYDRAULIC OIL
  • CHECKS BEFORE STARTING
  • 4.7.3.a VARIOUS CHECKS
  • 4.7.3.b CHECKING THE COOLANT LEVEL
  • 4.7.3.c CHECKING THE FUEL LEVEL
  • 4.7.3.d CHECKING THE ENGINE OIL LEVEL
  • 4.7.3.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT
  • 4.7.3.f DRAINING THE WATER SEPARATOR
  • MAINTENANCE EVERY 10 HOURS OF OPERATION
  • 4.7.4.a LUBRICATING THE JOINTS
  • (Only for machines in which the synthetic biodegradable oil type HEES is used)
  • MAINTENANCE EVERY 50 HOURS OF OPERATION
  • 4.7.6.a CHECKING THE RADIATOR FLUID LEVEL
  • 4.7.6.b CHECKING THE TYRE PRESSURE
  • 4.7.6.c CHECKING THE ELECTRICAL SYSTEM
  • MAINTENANCE AFTER THE FIRST 100 HOURS OF OPERATION
  • MAINTENANCE EVERY 100 HOURS OF OPERATION
    • 4.7.8.a LUBRICATING THE PROPELLER SHAFT
    • 4.7.8.b LUBRICATING THE FRONT AND REAR AXLE JOINTS
    • 4.7.8.c LUBRICATING THE FRONT AXLE OSCILLATION JOINT
    • 4.7.8.d LUBRICATING THE BALL-BEARING RING
  • MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
  • MAINTENANCE EVERY 250 HOURS OF OPERATION
    • 4.7.10.a ADJUSTING THE FAN BELT TENSION
    • 4.7.10.c CHECKING THE BATTERY ELECTROLYTE LEVEL
    • 4.7.10.d CHECKING THE OIL LEVEL IN THE TRANSMISSION REDUCTION GEAR
    • 4.7.10.e CHECKING THE FRONT AXLE OIL LEVELS
    • 4.7.10.f CHECKING THE REAR AXLE OIL LEVELS
    • 4.7.10.g CHECKING THE OIL LEVEL IN THE SWING REDUCTION GEAR
    • 4.7.10.h CHECKING THE WHEEL NUT DRIVING TORQUE
    • (Only for machines in which the synthetic biodegradable oil type HEES is used)
  • MAINTENANCE EVERY 500 HOURS OF OPERATION
    • 4.7.12.a CHANGING THE HYDRAULIC SYSTEM OIL FILTER
    • 4.7.12.b CHANGING THE SERVO CONTROL FILTER
    • 4.7.12.c CHANGING THE ENGINE OIL
    • 4.7.12.d CHANGING THE ENGINE OIL FILTER
    • 4.7.12.e CHANGING THE FUEL FILTER
    • 4.7.12.f DRAINING THE FUEL TANK
    • 4.7.12.g CLEANING THE OUTSIDE OF THE RADIATORS
    • 4.7.12.j CHECKING THE BALL-BEARING RING PINION LUBRICANT LEVEL
    • 4.7.12.l CLEANING THE WATER SEPARATOR
  • MAINTENANCE EVERY 1000 HOURS OF OPERATION
    • 4.7.13.a CHANGING THE OIL IN THE TRANSMISSION REDUCTION GEAR
    • 4.7.13.b CHANGING THE FRONT AXLE OIL
    • 4.7.13.c CHANGING THE REAR AXLE OIL
    • 4.7.13.d ADJUSTING THE PARKING BRAKE
    • 4.7.13.e CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE
  • MAINTENANCE EVERY 2000 HOURS OF OPERATION
    • 4.7.14.a CHANGING THE OIL IN THE SWING REDUCTION GEAR
    • 4.7.14.c CHANGING THE COOLANT
    • 4.7.14.d CHANGING THE BALL-BEARING RING PINION LUBRICANT
    • 4.7.14.e CHECKING THE ALTERNATOR AND THE STARTER
  • MAINTENANCE EVERY 4000 HOURS OF OPERATION
TECHNICAL DATA6 topics
  • STANDARD OVERALL DIMENSIONS
  • TECHNICAL CHARACTERISTICS
  • (Only for machines with overload alarm device)
    • LIFTING CAPACITY TABLE
    • LIFTING CAPACITY WITH MONOBOOM
    • LIFTING CAPACITY WITH TWO-PIECE BOOM
AUTHORIZED OPTIONAL EQUIPMENT3 topics
  • PRECAUTIONS REGARDING SAFETY
  • PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
  • CHARACTERISTICS OF THE OPTIONAL EQUIPMENT
ARRANGEMENT FOR THE INSTALLATION OF THE DEMOLITION HAMMER6 topics
  • DESCRIPTION AND OPERATION
  • USE OF THE DEMOLITION HAMMER AND RULES TO BE OBSERVED
  • INSTALLING AND REMOVING THE DEMOLITION HAMMER
    • INSTALLING THE HAMMER
    • REMOVING THE HAMMER
  • MAINTENANCE
CLAMSHELL BUCKET2 topics
  • INSTALLING THE CLAMSHELL BUCKET
  • POSITIONING THE CLAMSHELL BUCKET FOR ROAD TRAVEL

Inside this manual

Real pages from this operation & maintenance manual (239 pages). Open the sample pages (PDF, 409 KB)

Sample pages from the Komatsu PW95R-2 Hydraulic Excavator Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications
  • Controls and operation, page 72: INSTRUMENTS AND CONTROLS
  • Maintenance, page 183: MAINTENANCE PLAN
  • Specifications, page 225: AUTHORIZED OPTIONAL EQUIPMENT

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 239 pages

Quantity one is the manual described above.

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