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Komatsu WA600-3L Wheel Loader Operation & Maintenance Manual

258 pages · Publication CEAM003001

$69.73
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Models
WA600-3L
Serial coverage
WA600-3L A52001 and up
Manual type
Operation & Maintenance Manual
Pages
258
Publication
CEAM003001
Condition
Brand new
Komatsu WA600-3L Wheel Loader Operation & Maintenance Manual, publication CEAM003001

What's inside

From the manual's own table of contents: 29 sections, 265 entries. See sample pages (PDF, 393 KB)

FORWARD
SAFETYINFORMATION
INTRODUCTION3 topics
  • INTENDED USE
  • FEATURES
  • BREAKING IN A NEW MACHINE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR3 topics
  • MACHINE SERIAL NO. PLATE POSITION
  • ENGINE SERIAL NO. PLATE POSITION
  • TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
TABLE OF CONTENTS
PRECAUTIONS DURING OPERATION3 topics
  • BEFORE STARTING ENGINE
  • BATTERY
  • TOWING
PRECAUTIONS FOR MAINTENANCE3 topics
  • BEFORE CARRYING OUT MAINTENANCE
  • DURING MAINTENANCE
  • 8.3TlRES
SAFETYLABELS1 topic
  • POSITION FOR ATTACHING SAFETY LABELS
GENERALVIEW5 topics
  • GENERAL VIEW OF MACHINE
  • GENERAL VIEW OF CONTROLS AND GAUGES
    • CONTROLS
    • MAIN MONITOR
    • MAINTENANCE MONITOR
EXPLANATION OF COMPONENTS15 topics
  • MACHINE MONITORS
  • 11 .l .l WARNING DISPLAYS
    • METER DISPLAY PORTION
  • SWITCHES
  • LEVERS AND PEDALS
  • CAB DOOR HOLD-OPEN LOCK
  • AIR CLEANER SERVICE INDICATOR
  • FRAME LOCKING BAR
  • FUSEBOXES
  • FUSE ARRANGEMENT AND CIRCUIT
  • SLOW-BLOWFUSE
  • 11 .lO AIR CONDITIONER MAINTENANCE IN OFF-SEASON
  • COOLBOX
  • TANK FILLER CAPS AND LOCKS
    • HYDRAULIC FLUID TANK
OPERATING MACHINE44 topics
  • CHECKS BEFORE STARTING
  • I WALK-AROUND CHECK
    • CHECK BEFORE STARTING
    • ADJUSTMENT BEFORE OPERATION
    • OPERATIONS BEFORE STARTING THE ENGINE
  • STARTING THE ENGINE
    • NORMAL STARTING
    • SPECIAL STARTING
    • COLD WEATHER STARTING
  • OPERATIONS AFTER STARTING THE ENGINE
    • COLD WEATHER WARM-UP PROCEDURE
  • MOVING THE MACHINE
  • CHANGING GEAR SPEED
  • SHIFTING BETWEEN FORWARD AND REVERSE
  • STEERING
  • STOPPING THE MACHINE
  • OPERATION OF WORK EQUIPMENT
  • WORK POSSIBLE USING WHEEL LOADER
    • DIGGING PILED GROUND
    • DIGGING LEVEL GROUND
    • LEVELING OPERATION
    • PUSHING OPERATION
  • LOAD AND CARRY OPERATIONS
    • LOADING OPERATIONS
  • PRECAUTIONS FOR OPERATION
  • l PERMISSIBLE WATER DEPTH
    • IFTHE WHEEL BRAKE DOES NOT WORK
    • PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES
    • PRECAUTIONS WHEN DRIVING THE MACHINE
  • ADJUSTING THE WORK EQUIPMENT POSITIONERS
    • ADJUSTING BOOM KICK-OUT
    • ADJUSTING BUCKET POSITIONER
    • BUCKET LEVEL INDICATOR
  • PARKING THE MACHINE
  • CHECKS AFTER COMPLETION OF OPERATION
  • STOPPINGENGINE
  • CHECK AFTER STOPPING THE ENGINE
  • LOCKING
  • HANDLING THE TIRES
    • PRECAUTIONS WHEN HANDLING TIRES
    • TIRE PRESSURE
  • REMOVAL AND INSTALLATION OF THE BUCKET
    • REMOVING THE BUCKET
    • INSTALLING THE BUCKET
TRANSPORTATION7 topics
  • LOADING AND UNLOADING
  • PRECAUTIONS FOR LOADING
  • LIFTING THE MACHINE
    • LIFT POINT MARKINGS
    • WEIGHT TABLE
    • LIFTING PROCEDURE
  • PRECAUTIONS FOR TRANSPORTATION
COLD WEATHER OPERATION5 topics
  • FUEL AND LUBRICANTS
  • COOLANT
  • PRECAUTIONS AFTER COMPLETION OF WORK
  • AFTER COLD WEATHER
  • WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
LONG TERM STORAGE3 topics
  • BEFORE STORAGE
  • DURINGSTORAGE
  • AFTER STORAGE
TROUBLESHOOTING15 topics
  • WHEN MACHINE RUNS OUT OF FUEL
  • TOWING THE MACHINE
    • WHEN ENGINE CAN BE USED
    • WHEN ENGINE CANNOT BE USED
    • RELEASING PARKING BRAKE
    • EMERGENCY TRAVEL OPERATION
  • IF THE BATTERY IS DISCHARGED
    • REMOVAL AND INSTALLATION OF BATTERY
    • PRECAUTIONS FOR CHARGING THE BATTERY
    • STARTING THE ENGINE WITH BOOSTER CABLES
  • OTHER TROUBLE
    • ELECTRICAL SYSTEM
    • CHASSIS
    • ENGINE
    • RELATIONSHIP OF ELECTRONIC CONTROL SYSTEM
OUTLINES OF SERVICE7 topics
  • OUTLINE OF OIL, FUEL, AND COOLANT
    • FUEL
    • COOLANT
    • STORING OIL AND FUEL
    • FILTERS
  • FUEL INJECTION PUMP
  • OUTLINE OF ELECTRIC SYSTEM
LUBRICANTS, FUEL, AND COOLANT12 topics
  • PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
  • ENGINEOIL
    • NORMAL OPERATION
    • ARCTIC OPERATION
  • TRANSMISSION, HYDRAULIC SYSTEM, BRAKE SYSTEM OIL
  • AXLEOIL
  • GREASE
  • DIESELFUEL
    • GENERAL
    • WATER
    • SUPPLEMENTAL COOLANT ADDITIVES
  • TOOLS
STANDARD TIGHTENING TORQUE FOR NUTS AND BOLTS1 topic
  • TORQUELIST
SERVICE PROCEDURE80 topics
  • INITIAL 250 HOURS SERVICE
  • WHENREQUIRED
    • CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT
    • CHECK TRANSMISSION OIL LEVEL, ADD OIL
    • CHECK AXLE OIL LEVEL, ADD OIL
    • CHECK AXLE CASE BREATHER
    • CLEAN RADIATOR CORE
    • REPLACE BOLT-ON CUTTING EDGE
    • REPLACE BUCKET TEETH
    • CHECK AIR CONDITIONER
    • CLEAN CONDENSER OF AIR CONDITIONER
    • CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID
    • LUBRICATE WORK EQUIPMENT CONTROL VALVE LINKAGE (2 POINTS)
    • REPLACE SLOW BLOW FUSE
  • CHECKS BEFORE STARTING ENGINE
    • CHECK MONITOR PANEL
    • CHECK COOLANT LEVEL, ADD COOLANT
    • CHECK FUEL LEVEL, ADD FUEL
    • CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
    • CHECK ELECTRICAL WIRING
    • CHECK EFFECT OF PARKING BRAKE
    • CHECK EFFECT OF WHEEL BRAKES
    • CHECK SOUND OF HORN AND BACKUP ALARM
    • CHECK FLASHING OF LAMPS, CHECK FOR DIRT AND DAMAGE
    • CHECK ENGINE EXHAUST COLOR AND SOUND
    • CHECK OPERATIONS OF GAUGES
    • CHECK PLAY OF STEERING WHEEL, CHECK OPERATION OF STEERING
    • DRAIN WATER FROM FUEL FILTER
    • CHECK DIRECTION OF REAR VIEW MIRROR, CHECK FOR DIRT OR DAMAGE
  • EVERY 50 HOURS SERVICE
    • CHECK THE TIRE INFLATION PRESSURE
    • DRAIN WATER, SEDIMENT FROM FUEL TANK
    • CHECK ENGINE AIR INTAKE SYSTEM
  • EVERY 100 HOURS SERVICE
    • CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
    • CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER
    • LUBRICATE REAR AXLE PIVOT PIN (3 PLACES)
  • EVERY 250 HOURS SERVICE
    • CHANGE OIL AND REPLACE ENGINE OIL FILTER CARTRIDGE
    • REPLACE FUEL FILTERS
    • CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN
    • CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER
    • CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
    • CHECK BATTERY ELECTROLYTE LEVEL
    • LUBRICATING
    • CHECK FRAME AND BOOM
    • REPLACE COOLANT FILTER
  • EVERY 500 HOURS SERVICE
    • REPLACE TRANSMISSION OIL FILTER
    • LUBRICATE CENTER DRIVE SHAFT SPLINE
  • EVERY 1000 HOURS SERVICE
    • CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER
    • CLEAN TRANSMISSION CASE BREATHER
    • LUBRICATING (DRIVE TRAIN)
  • EVERY 1500 HOURS SERVICE
    • CHECK AND ADJUST ENGINE VALVES AND INJECTORS
    • CHECK AND REPLACE (AS REQUIRED) ENGINE MOUNTED HOSES
    • CHECK AND RETIGHTEN ENGINE MOUNTING HARDWARE
    • CHECK TURBOCHARGER MOUNTING
    • CHECK WATER PUMP
    • CHECK TENSION OF DRIVE BELT
    • CHECK DRIVE BELT TENSIONER BEARING AND FAN HUB BEARING
  • EVERY 2000 HOURS SERVICE
    • CHANGE OIL IN HYDRAULIC TANK, REPLACE FILTER ELEMENT
    • REPLACE HYDRAULIC TANK BREATHER ELEMENT
    • CHANGE, CLEAN, AND FLUSH COOLING SYSTEM
    • CLEAN RADIATOR FINS
    • CHANGE AXLE OIL
    • CLEAN P.P.C. (PROPORTIONAL PRESSURE CONTROL) CIRCUIT STRAINER
    • CHECK BRAKE DISC WEAR
    • CHECK ACCUMULATOR
    • STEAM CLEAN THE ENGINE
  • EVERY 6000 HOURS SERVICE
  • l CLEAN AND CALIBRATE FUEL PUMP
    • CLEAN AND CALIBRATE FUEL INJECTORS
    • CHECK ENGINE FAN HUB
    • CHECK ENGINE IDLER PULLEY
    • CHECK TURBOCHARGER
    • CHECK AIR COMPRESSOR
    • CHECK ENGINE VIBRATION DAMPER
25.SPEClFlCATlONS
OPTIONAL PARTS AND ATTACHMENTS
SELECTING BUCKETS AND TIRES
RADIO9 topics
  • EXPLANATION OF PARTS
  • METHODOFUSE
    • METHOD OF AUTOMATIC TUNING
    • METHOD OF MANUAL TUNING
    • METHOD OF SETTING PRESET BUTTONS
    • METHOD OF AUTOMATIC MEMORY
    • AUTOMATIC MONAURAL/STEREO SWITCHING
    • ADJUSTING TIME
  • PRECAUTIONS WHEN USING
AIRCONDITIONER2 topics
  • GENERAL LOCATION AND FUNCTION OF CONTROL PANEL
  • METHOD OF OPERATION
Show all 29 sections
AUTO-GREASING SYSTEM7 topics
  • METHOD OF OPERATING AUTO-GREASING SYSTEM
    • SETTING GREASING TIME
    • REPLACEMENT OF GREASE CARTRIDGE
    • METHOD OF FILLING AUTO-GREASING SYSTEM WITH GREASE
  • PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM
  • TROUBLESHOOTING (AUTO-GREASING SYSTEM)
  • SPECIFICATIONS
AUTOSHIFTSYSTEM2 topics
  • METHOD OF OPERATING
  • PRECAUTIONS WHEN CHANGING DIRECTION
E.C.S.S. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM)5 topics
  • STRUCTURE AND FUNCTION OF E.C.S.S
  • OPERATING E.C.S.S
  • PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH
  • PRECAUTIONS WHEN HANDLING ACCUMULATOR
  • REMOVAL OF TRAVEL DAMPER PIPING
JOYSTICK STEERING SYSTEM4 topics
  • STRUCTURE AND FUNCTION OF JOYSTICK STEERING
  • OPERATION METHOD OF JOYSTICK STEERING SYSTEM
  • PRECAUTIONS FOR STEERING WITH JOYSTICK
  • ADJUSTMENT OF JOYSTICK CONSOLE
GROUND DRIVEN STEERING

Inside this manual

Real pages from this operation & maintenance manual (258 pages). Open the sample pages (PDF, 393 KB)

Sample pages from the Komatsu WA600-3L Wheel Loader Operation & Maintenance Manual: Specifications, Maintenance, Controls and operation
  • Specifications, page 163: MAINTENANCE
  • Maintenance, page 193: Do not over tighten the filter or damage may result to the
  • Controls and operation, page 232: OPTIONS. ATTACHMENTS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the WA600-3L are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual CEAM003001$69.73
Other manuals for the WA600-3L

Service manuals

Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 258 pages

Quantity one is the manual described above.

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