New Holland Rustler 115 Utility UTV Service Manual
284 pages · Publication CLC103700630
Added to your cart. View cart
- Models
- Rustler 115 Utility
- Manual type
- Service Manual
- Pages
- 284
- Publication
- CLC103700630
- Condition
- Brand new
What's inside
From the manual's own table of contents: 134 sections, 272 entries. See sample pages (PDF, 758 KB)
SECTION 1 — SAFETY8 topics
- Safety Details
- Personal Safety
- Machine Safety
- Information
- General Warning
- Disabling the Vehicle
- Disconnecting the Battery – Gasoline Vehicles
- Connecting the Battery – Gasoline Vehicles
SECTION 3 — GENERAL INFORMATION10 topics
- Model Identification
- Identification Numbers
- Storage
- Preparing the Vehicle for Extended Storage
- Returning the Stored Vehicle to Service
- Lifting The Vehicle
- Lifting Only The Front
- Lifting Only The Rear
- Lifting The Entire Vehicle
- Using a Booster Battery (Jump Starting)
SECTION 4 — BODY AND TRIM30 topics
- Cleaning the Vehicle
- Front Body Repair
- Stress Lines or Streaks
- Minor Impact Damage/Deformations
- Minor Scratches and Surface Blemishes
- Small Scratches That Cannot Be Buffed Out
- Gouges, Punctures, Tears, Large Scratches, and Abrasions
- Front Body
- Front Fascia Removal
- Front Fascia Installation
- Front Cowl Removal
- Front Cowl Installation
- Instrument Panel Removal
- Instrument Panel Installation
- Front Fender Removal
- Front Fender Installation
- Under Pedal Closeout Panel Removal
- Under Pedal Closeout Panel Installation
- Under Seat Closeout Panels
- Under seat Closeout Panel Removal
- Under seat Closeout Panel Installation
- ROPS (Roll Over Protective Structure)
- ROPS Removal
- ROPS Installation
- Side Panel
- Side Panel Removal
- Side Panel Installation
- Under Seat Center Panel
- Under seat Center Panel Removal
- Under seat Center Panel Installation
Show all 134 sections
Front Wheel Free Play Inspection2 topics
- Front Wheel Bearings and Hub Removal
- Front Wheel Bearings and Hub Installation
SECTION 8 — WHEELS AND TIRES8 topics
- General Information
- Wheels
- Wheel Removal
- Wheel Installation
- Tires
- Tire Repair
- Tire Removal
- Tire Installation
SECTION 9 — REAR SUSPENSION11 topics
- Rear Shock Removal
- Rear Shock Installation
- Lateral Link Removal
- Lateral Link Installation
- Trailing Arm Removal
- Trailing Arm Installation
- Rear Wheel Bearings and Hubs
- Rear Wheel Free Play Inspection
- Rear Wheel Bearings and Hub Removal
- Rear Wheel Bearings and Hub Installation
- Wheel Alignment
SECTION 10 — PERIODIC MAINTENANCE19 topics
- Pre-Operation and Daily Safety Checklist
- Performance Inspection
- Periodic Service Schedule
- Periodic Lubrication Schedule
- Brake Fluid Reservoir
- Engine Oil
- Engine Oil Level Check
- Engine Oil and Filter Change
- Oil Viscosity
- Spark Plugs
- Spark Plug Cleaning And Inspection
- Spark Plug Gap Inspection
- Gearcase Lubrication
- Lubrication Level Check – Front Differential and Rear Transaxle
- Lubrication Change – Front Differential and Rear Transaxle
- Air Intake System
- Air Filter Replacement
- Fueling Instructions
- Battery
SECTION 11 — TROUBLESHOOTING AND ELECTRICAL SYSTEM4 topics
- Electrical System
- Wiring Diagram
- Troubleshooting Guide
- Test Procedures
SECTION 12 — ELECTRICAL COMPONENTS3 topics
- Starter and Starter Solenoid
- Neutral Switch
- Neutral Switch Removal
SECTION 15 — EXHAUST SYSTEM4 topics
- Muffler Removal
- Muffler Installation
- Exhaust Pipe Removal
- Exhaust Pipe Installation
SECTION 16 — FRONT DIFFERENTIAL4 topics
- Front Differential Removal
- Front Differential Installation
- Front Halfshaft Removal
- Front Halfshaft Installation
SECTION 17 — TRANSAXLE23 topics
- Ratios
- Tools Required For This Section
- Exploded Views
- Transaxle Removal
- Transaxle Disassembly
- Output Shafts
- Front Drive (PTO) Unit
- Case
- Case Inspection
- Input Shaft
- Idle Shaft
- Differential
- Reduction Shaft
- Shift Fork
- Differential Lock Shaft
- Transaxle Assembly
- Fork Shaft
- Transaxle Installation
- Rear Halfshaft Removal
- Rear Halfshaft Installation
- Shifter Cable Adjustment
- Four-Wheel Drive Cable Adjustment
- Differential Lock Cable Adjustment
SECTION 18 — CLUTCHES12 topics
- Clutch Troubleshooting
- Outer Clutch Cover
- Outer Clutch Cover Removal
- Outer Clutch Cover Installation
- Drive Belt
- Drive Belt Removal
- Drive Belt Installation
- Drive Clutch
- Drive Clutch Removal
- Drive Clutch Cleaning and Inspection
- Drive Clutch Disassembly
- Drive Clutch Component Inspection
Inside this manual
Real pages from this service manual (284 pages). Open the sample pages (PDF, 757 KB)
- Specifications, page 110: Pre-Operation and Daily Safety Checklist
- Troubleshooting, page 130: Troubleshooting Guide
- Diagram, page 158: Test Procedures
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 284 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).