New Holland W50TC, W80TC Compact Wheel Loader Operator's Manual
252 pages · Publication 60366311
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What's inside
From the manual's own table of contents: 349 sections, 441 entries. See sample pages (PDF, 402 KB)
PART 1 – INTRODUCTION
Preface
After-sales service
Warranty
Fundamental safety instructions
Warnings and symbols
Designated use
Organizational measures
Selection and qualification of personnel
Operating safety instructions1 topic
- Standard operation
Maintenance safety instructions
Warning of special dangers5 topics
- Electric energy
- Gas, dust, steam and smoke
- Hydraulic and pneumatic equipment
- Noise
- Oil, grease and other chemical substances
Transporting and towing - recommissioning
PART 2 – OPERATION
Operation, safety instructions
DESCRIPTION OF THE MACHINE
Basic unit
Chassis
connection enabling the frame to swivel about a vertical axis
Drive unit
and travel motor
Axles
rear axle is a fully floating axle
Brakes
Show all 349 sections
Hydraulic system
Electrical system
Working equipment
Noise emissions
Outside the machine
Inside the cab
Vibration level
Vertical vibration at the operator's seat
Vibrations in the hands and arms
CE Mark
Warning and instruction signs / North America
Machine number
Engine number
Axle number
Travel pump number
Travel motor number
Attachments
DRIVER'S CAB
Entering and leaving the machine - Safety instructions
Driver's cab door2 topics
- Opening the door
- Closing the door
Side window1 topic
- Emergency exit
Cab window (option)
Opening the window
Closing the window
Documentation
Sun visor
Cab interior lighting
Adjusting the operator's seat
Adjusting the weight-oriented suspension
Weight adjustment
Height adjustment
Fore-and-aft adjustment
Backrest adjustment
Indicator and warning lamps
Switches and pushbuttons
PUTTING THE MACHINE INTO OPERATION
Refuelling
Refuelling, safety instructions
Fuel1 topic
- Filling in fuel
Switching the electrical system on and off
Battery main switch (option)
Starting and stopping the engine
Starting the engine
Engine does not start
Stopping the engine
Ventilation and heating
Ventilation1 topic
- Ventilation / fresh air
Heating1 topic
- Adjusting the heating performance
Blower
Air conditioner (option)
Activation / deactivation
Adjusting the conditioner air temperature
Signal horn, turn signal, main beam and screen wiper / washer
Lighting
Rear screen wiper / washer
Socket outlet
Driving
Driving, safety instructions
Adjustment of steering column
Steering column - Safety instructions
Adjusting the steering column
Retaining belt
Control lever - Travelling / Working
Warming up the machine
Engine
Steering and working hydraulics
Front and rear axle
Braking and stopping
Setting off
Travel direction and working mode Working speed - creep speed
High-speed model (option)2 topics
- Activating the high-speed function
- Switch off high-speed function
Load stabilization system (option)
Monitoring the indicators and instruments
Hydraulic oil temperature
Engine oil pressure
Alternator
Air filter
Engine oil temperature
Brake pressure monitoring
Brake pressure monitoring in high-speed gear (option)
Driving on public roads1 topic
- Before driving on public roads
Recovering / towing of the machine
Recovery and towing, safety instructions
Towing lug
Towing
Transport
Transport - Important information
Loading by crane
Blocking the articulated joint
Working operation
Working operation, safety instructions
Before starting work
Driving the machine on the public highway
Road travel
Loading bucket equipment control lever
Floating position of loading bucket
Using combined functions
Control lever additional function
Control lever locking mechanism2 topics
- Locking the control levers
- Unlocking the control levers
Optional equipment1 topic
- Bottom-dump bucket
After daily operation
Securing the machine
Cleaning and refuelling of machine
Carry out visual inspection
Chock
Assembling working equipment, safety instructions
Equipment
Quick tool coupler
Quick tool coupler operation
Bucket2 topics
- Attaching the bucket
- Detaching the bucket
Quick tool coupler: Functional principle - Malfunctions
Bottom-dump bucket (option)
Attaching the bottom-dump bucket
Detaching the bottom-dump bucket
Carrier with lifting forks
Attaching the carrier
Detaching the carrier
Lifting forks
Working with lifting forks3 topics
- Taking up loads
- Transporting loads
- Depositing loads
Front working floodlamps (option)
Rear working floodlamps (option)
Rotary beacon (option)
Acoustic reversing signal (option)
PART 3 – INSPECTION AND SERVICING
Inspection and Servicing, Safety Instructions
Maintenance work
Opening the engine compartment
Draining hose for oil changes
Operating hours indicator
Inspection and servicing plans, instructions
Intervals
Engine oil change
Oils / greases
Cleaning
Servicing material
Maintenance plans
Plan V - once prior to initial commissioning
Plan N - after initial commissioning
Plan T - every 10 OH or each working shift
Plan W - every 50 OH or weekly
Plan B - after every 500 OH
Plan C - after every 1000 OH
Plan D - after every 3000 OH
Lubricating Chart - Grease
Joints and hinges
INSPECTION PLAN - OIL
Inspection plan - oil (key to chart)
Refilling quantities - oil
Refilling quantities - Other
Lubricants
I. Oils for internal combustion engines (W50TC)
I. Oils for internal combustion engines (W80TC)
II. Oils for Hydraulic System, mineral
II. Oils for Hydraulic System (biodegradable)
III. Oils for axles and gearboxes
V. Greases for bearing points and slewing rings
Engine, safety instructions for inspection and servicing
Checking the engine oil level / topping up oil
Changing the engine oil
Changing the engine oil filter
Air intake system
Dust discharge valve
Removing, cleaning and checking the main filter element
Cleaning the main filter element1 topic
- Dry-cleaning
Checking / replacing the safety filter
Check the air intake lines
FUEL SYSTEM
Fuel filter
Fuel pre-filter
Cleaning the fuel tank
Injection nozzles
Air conditioner
Safety instructions for inspection and servicing
Air conditioner - Inspection and servicing work
Location of components inside the machine2 topics
- Work to be performed every month
- In the cab
In the engine compartment
Work to be performed every 6 months
Work to be performed every 2 years
Safety instructions
Alternator, instructions
Battery
Battery - checking the fluid level1 topic
- Battery - checking the charge
Removing and installing the battery
Hydraulic oil level
Return-flow filter
Replacing the filter
Breather filter
Hydraulic reservoir2 topics
- Hydraulic oil change
- Filling oil into the hydraulic reservoir
Bleeding the working and steering hydraulics2 topics
- Working hydraulics
- Steering hydraulics
Environmentally Compatible Hydraulic Fluid - biodegradable (optional equipment)
Environmentally compatible hydraulic fluid, Operator's Manual
Environmentally compatible hydraulic fluid, conversion
Environmentally compatible hydraulic fluid, sampling
Axles, gearboxes
Axles and gearboxes, safety instructions
Front axle1 topic
- Checking the oil level
Changing the oil
Rear axle1 topic
- Changing the oil
Distributor gearbox
Planetary gearbox
Working on brakes, safety instructions
Parking brake
Reducing braking pressure
Bleeding the brake system1 topic
- Bleeding
Wheels and tyres
Tyre pressure - Safety instructions
Checking the tyre inflation pressure - Refilling the tyre
Tyre pressures and approved tyres for W50 TC
Tyre pressures and approved tyres for W80 TC
Tyres and wheels - Safety instructions
Changing a wheel
Fastening of the wheels
Position of tyre tread
Lubricating the greasing points
Cab ventilation
Filter
Putting the loader out of operation
Preserving the engine
Battery storage
Recommissioning
Removal of engine preserving agents
PART 4 – REPAIR WORK
Repair, safety instructions
Engine, repair information
Replacing V-belts1 topic
- Replacing alternator / coolant pump V-belts
Assisted starting (jump-starting)
Prior to assisted starting
Connecting the jumper cables
Starting the engines
Fuses7 topics
- Replacing a fuse
- Fuses in the cab
- Upper row of fuses (Fig. 2)
- Lower row of fuses (Fig. 2)
- Fuse on the right (Fig. 2)
- Fuse in the engine compartment
- Relay
CAUTION2 topics
- Relay Optional (Fig. 2)
- Relay in the engine compartment
Replacing bulbs
Headlamp
Turn signal
Tail light / stop light / turn signal
Interior lamp
Working floodlamp
Rotary beacon1 topic
- Rotary beacon - replacing the reflector
Welding operations
Welding operations - safety instructions
Repair1 topic
- Replacing hydraulic hoses, safety instructions
Working on brakes - safety instructions
Checking the braking pressure
Checking the accumulator pessure
Pressure accumulator
Pressure accumulator, safety instructions
Replacing the accumulator
Working equipment - replacing a tooth
Lifting forks (option)
Lifting forks, instructions
Fork prongs6 topics
- Types
- Marking
- Inspection interval
- Cracking test
- Deformation check
- Wear check
PART 5 – ANNEX
Troubleshooting
Instructions for troubleshooting
Fault table layout4 topics
- Fault
- Possible causes
- Remedial action
- Chapter reference
Steering system
Travel drive
Brake system
Air conditioner, troubleshooting
Cooling performance
Heating performance
Conditioner very noisy
DEUTZ Diesel Engines
Foreword
Care and Maintenance
Service
Beware of Running Engine
Asbestos
Engine Description
Model5 topics
- Rating Plate
- Position of the Rating Plate
- Engine Serial Number
- Cylinder Numbering
- Fuel Delivery Lock
Engine Illustration8 topics
- Operation Side FL 2011
- Exhaust Side FL 2011
- Operation Side Example: BF4L 2011
- Exhaust Side Example: BF4L 2011
- Operation Side FM 2011
- Exhaust Side FM 2011
- Operation Side BFM 2011
- Exhaust Side BFM 2011
Oil Circuit1 topic
- Lube Oil Circuit Schematic
Fuel System Schematic1 topic
- Fuel System
Commissioning
Adding Engine Oil3 topics
- Initial Engine Oil Fill-Up for B/FL 2011
- Initial Engine Oil Fill-Up B/FM 2011
- Initial Engine Oil Fill-Up B/FM 2011 Genset Engine
Adding Fuel
Other Preparations
Additional Maintenance Work
Electric starting2 topics
- Without cold start assistance
- With cold start assistance - Glow plug
Monitoring Operation4 topics
- Oil Pressure Pilot Light
- Oil Pressure Indicator
- Oil Pressure Gauge
- Engine Temperature Gauge
Shutting Off
Mechanical Shut-Off
Electric Shut-Off (Ignition Key)
Operating Conditions
Winter Operation
High Ambient Temperature, High Altitude
Operating Media
Lube Oil4 topics
- Quality Grade
- Viscosity
- Quality
- Winter-Grade Fuel
Service Plan
Timing belt change intervals
Scheduled Maintenance Plan
Maintenance Chart
Service and Maintenance, Lubrication System
Oil Change Intervals
Check Oil Level
Change Engine Oil
Changing Oil Filter
Clean / Replace Oil Filter (Cup)
Service and Maintenance Fuel System
Replace Fuel Filter
Clean / Replace Fuel Filter (Cup)
Clean Strainer of Fuel Filter
Change Fuel Leakage Line
Service and Maintenance Cooling System
Cleaning Intervals
Checking or cleaning intervals
Service and Maintenance, Combustion Air Filter
Emptying Cyclone-Type Precleaner
Dry Type Air Cleaner Discharge Valve1 topic
- Filter Cartridges
Service and Maintenance, Belt Drives
Check V-belt
Tensioning Alternator Belts
Changing Alternator Belts
Service and Maintenance, Adjustments
Valve Clearance Adjustments Schematic2 topics
- Crankshaft Position 1
- Crankshaft Position 2
Service and Maintenance, Accessories5 topics
- Check Battery and Cable Connectors
- Check Electrolyte Level
- Check Electrolyte Density
- Rotary Current Alternator
- Transportation Shackles
Engine Cleaning
Fault Table
Engine Preservation
Preserving Engine
Removing Engine Preservatives
Technical Specification
Engine Specifications and Settings
Torque Wrench Settings
List of abbreviations
Inside this manual
Real pages from this operator's manual (252 pages). Open the sample pages (PDF, 401 KB)
- Specifications, page 46: Adjusting the operator's seat
- Controls and operation, page 88: Loading bucket equipment control lever
- Maintenance, page 148: Return-flow filter
Other manuals for this machine
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This manual: Operator's Manual 60366311$69.69
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 252 pages
Quantity one is the manual described above.
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